Challenger МТ500E Series MT525E MT535E MT545E Techstar CVT Operator’s Manual – PDF DOWNLOAD
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Challenger МТ500E Series MT525E MT535E MT545E Techstar CVT Operator’s Manual – PDF DOWNLOAD
Operator’s Manual :
- The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
- Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.
IMPORTANT:
- This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual.
- lt may Ье necessary to take additional precautions, depending оп the implements and accessories used and the working conditions on-site or in the service area. Challenger сап under по circumstances exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor. lt is therefore YOUR responsibility to take suitaЫe safety precautions in such areas.
TABLE OF CONTENTS:
Challenger МТ500E Series MT525E MT535E MT545E Techstar CVT Operator’s Manual – PDF DOWNLOAD
1 Safety instructions and safety points – Warranty 11
1 1 lntroduction 13
1 1 1 lntroduction – Safety instructions 1 3
1 2 Safety – Symbols and terms 15
1 2 1 Safety- Symbols and terms 1 5
1 3 Safety decals and instructions 16
1 3 1 Checking and replacing the safety decals and instructions 1 6
1 3 2 Presentation and location of the safety decals and instructions 1 7
1 4 General safety instructions 22
1 4 1 Awareness of the safety instructions and symbols 22
1 4 2 Operator familiarity in the use of the tractor 22
1 4 3 Filling the fuel tank 23
1 4 4 Mounting and dismounting the operator’s seat 23
1 4 5 Mandatory procedure before dismounting the tractor 24
1 5 Special safety instructions for preparing the tractor for use 25
1 5 1 Protective clothing 25
1 5 2 Activated carbon filter information 25
1 5 3 Safety devices and items 28
1 5 4 Checking the tractor 28
1 6 Specific safety instructions for starting the tractor 30
1 6 1 Protection of persons other than the operator 30
1 6 2 Start up safely 30
1 6 3 Starting the tractor with jump start саЫеs 31
1 6 4 Checks to Ье carried out after start-up 32
1 7 Specific safety instructions for using the tractor 33
1 7 1 General instructions 33
1 7 2 Protection of persons other than the operator 34
1 7 3 Overturning 34
1 7 4 Tractor towing 37
1 7 5 Regulatory data on maximum permitted trailed weights 37
1 7 6 Road use 39
1 7 7 Parking brake 40
1 7 8 Power take-off 40
1 7 9 lmplements 4 1
1 7 1 О Front-end loader 4 3
1 8 Specific safety instructions for servicing the tractor 45
1 8 1 Pollution warning to observe when servicing the tractor 4 5
1 8 2 General instructions 4 5
1 8 3 Handling instructions 4 6
1 8 4 Special instructions for cleaning the tractor 4 8
1 9 Protective structures 49
1 9 1 Protective structures – Use and accreditation 4 9
1 9 2 СаЬ 4 9
1 9 3 Seat belt 4 9
1 9 4 lnstructor seat 50
1 10 Warranty 51
1 10 1 General 5 1
1 10 2 Pre-delivery inspection and commissioning on the user’s premises 5 1
1 10 3 Warranty procedure 5 1
1 10 4 Procedure to follow if changing region 5 1
МТ500Е – Maintenance
АСТОО1987А
ТаЬ/е of contents
1 10 5 Servicing during and after the warranty period 5 2
1 10 6 California emission control warranty statement 5 2
1 10 7 Emission reduction warranty statement fог the United States and Canada 5 5
2 Maintenance 59
2 1 Service Guide 63
2 1 1 Service guide 6 3
2 2 Operator environment 67
2 2 1 Аiг conditioning system: condenser 6 7
2 2 2 Air-conditioning system: Checking the аiг conditioning system 6 7
2 2 3 СаЬ аiг filter 6 7
2 2 3 1 Standard-roof аiг filter: Ргосеduге 6 7
2 2 4 СаЬ attachment 6 8
2 2 5 Windscreen washer 6 8
2 3 Engine 70
2 3 1 Recommended products 70
2 3 2 Fuel 71
2 3 3 Biodiesel fuel 72
2 3 4 AdBlue ™ ог DEF 74
2 3 5 6-cylinder SisuDiesel engine 75
2 3 6 Engine oil level check 75
2 3 6 1 Ргосеduге 76
2 3 7 Draining the engine oil 76
2 3 8 Replacing the engine oil filter 77
2 3 9 Draining the DEF tank 77
2 3 9 1 Ргосеduге 77
2 3 1О Replacing the DEF filter 78
2 3 10 1 Ргосеduге 78
2 3 11 Fuel system: Fuel prefilter 8 1
2 3 11 1 Draining the water: Ргосеduге 8 2
2 3 11 2 Replacing the filter element: Frequency 8 2
2 3 11 3 Replacing the filter element: Ргосеduге 8 2
2 3 12 Fuel system: fuel filter 8 2
2 3 13 Checking and cleaning the fuel сооlег 8 3
2 3 14 Fuel system: Water sерагаtог prefilter 8 3
2 3 14 1 Ргосеduге fог draining the water 8 4
2 3 14 2 Replacing the filter element: Frequency 8 4
2 3 14 3 Replacing the filter element: Ргосеduге 8 4
2 3 15 Fuel system: Ьleeding 8 4
2 3 16 Fuel system: lnjector pump, regulator and injectors 8 5
2 3 17 Fuel system: 3rd generation T 4F SCR engine injection 8 5
2 3 18 Аiг filter 8 5
2 3 18 1 Cleaning and replacement of the main filter: Ргосеduге 8 5
2 3 18 2 Cleaning and replacement of the secondary filter: Ргосеduге 8 6
2 3 19 Cooling system 8 6
2 3 19 1 Checking the level and quality of the coolant 8 7
2 3 19 2 Filling to top up the coolant level 8 7
2 3 19 3 Draining the cooling system 8 7
2 3 19 4 Cleaning the radiator: Frequency 8 8
2 3 19 5 Ргосеduге fог cleaning the radiator 8 8
2 3 2 0 Check and герlасе the main fan/alternator Poly-V belt 8 8
2 3 2 0 1 Tension of the Poly-V main belt 89
2 3 2 0 2 Replacing the Poly-V main belt 89
2 3 2 1 Check and герlасе the аiг conditioning/alternator Poly-V accessories belt 90
2 3 2 1 1 Tension of the Poly-V accessories belt 90
2 3 2 1 2 Replacing the Poly-V accessory belt 90
МТ500Е – Maintenance
АСТОО1987А
ТаЬ/е of contents
2 3 2 2 Check and герlасе the аiг compressor (pneumatic braking) Poly-V accessories
belt 9 1
2 3 2 2 1 Tension of the Poly-V accessories belt 9 1
2 3 2 2 2 Replacing the Poly-V accessory belt 9 2
2 4 Transmission 93
2 4 1 Recommended products 9 3
2 4 2 Checking the transmission oil level 9 3
2 4 2 1 Ргосеduге 9 3
2 4 3 Draining the transmission oil 9 4
2 4 3 1 Ргосеduге 9 4
2 4 4 Filtering the transmission hydraulic system 9 5
2 4 4 1 Ргосеduге fог replacing the filter strainer 9 5
2 4 4 2 Replacing the high-pressure filter: Frequency 9 5
2 4 4 3 Ргосеduге fог replacing the high-pressure filter 9 5
2 4 5 Checking the level of the геаг final drive units 9 5
2 4 5 1 Ргосеduге 9 6
2 4 6 Draining the геаг final drives 9 6
2 4 6 1 Ргосеduге 9 6
2 4 7 Checking and cleaning the transmission oil сооlег 9 6
2 4 8 Lu bricating the геаг РТ О shaft 9 7
2 5 Brakes 98
2 5 1 Recommended products 9 8
2 5 2 Checking the regulator filter 9 8
2 5 3 Bleeding the Ьгаkе system 9 8
2 5 4 Compressed аiг system protection 99
2 5 4 1 Ргосеduге 99
2 6 Front power take-off 101
2 6 1 Recommended products 10 1
2 6 2 Checking and cleaning the oil сооlег of the front РТО 10 1
2 6 3 Draining oil 10 1
2 6 3 1 Ргосеduге 10 1
2 6 4 Lu bricating the front РТ О shaft 10 2
2 7 Live РТО 103
2 7 1 Lu bricating the rear P TOshaft 10 3
2 8 Front axle and steering 104
2 8 1 Recommended products 10 4
2 8 2 4- wheel drive front axle: Checking the front axle beam oil level 10 4
2 8 2 1 Ргосеduге 10 4
2 8 3 4-wheel drive front axle: Draining the front axle beam oil 10 4
2 8 3 1 Ргосеduге 10 4
2 8 4 4-wheel drive front axle: Checking the oil level in the final drives 10 5
2 8 4 1 Ргосеduге 10 5
2 8 5 Draining the oil from the final drives of the 4- wheel drive front axle 10 5
2 8 5 1 Ргосеduге 10 5
2 8 6 Lu brication of the 4- wheel drive front axle 10 6
2 9 Rear linkage 108
2 9 1 Recommended products 10 8
2 9 2 Lu bricating the linkage shaft 10 8
2 9 2 1 Ргосеduге 10 8
2 9 3 Lu bricating the three-point linkage 10 8
2 10 Front linkage 111
2 10 1 Recommended products 111
2 10 2 Lu bricating the front linkage 111
2 11 Auxiliary hydraulics 113
2 11 1 Recommended products 113
2 11 2 Checking the auxiliaгy hydraulic system oil level 113
МТ500Е – Maintenance
АСТОО1987А
ТаЬ/е of contents
2 11 2 1 Ргосеduге 113
2 11 3 Draining the auxiliary hydraulic system 114
2 11 3 1 Ргосеduге 114
2 11 4 Filtering the auxiliaгy hydraulic system 115
2 11 4 1 Replacing the 15-micron return filter: Frequency 116
2 11 4 2 Replacing the 15-micron return filter: Ргосеduге 116
2 11 4 3 Replacing the Ьгеаthег: Frequency 116
2 11 4 4 Replacing the Ьгеаthег: Ргосеduге 117
2 12 Electrical equipment 118
2 12 1 Batteries 118
2 12 2 Alternator 118
2 12 3 Ро wег socket ( A S AE) 119
2 12 4 Adjusting the headlights 12 0
2 12 5 Description of the main fuse Ьох 12 0
2 12 6 Description of the secondaгy fuse Ьох (depending оп model) 13 0
2 12 7 Battery isolator 13 5
2 13 Pressure washing 136
2 13 1 Pressure washing 13 6
2 14 Storing your tractor 137
2 14 1 Storing уоuг tгасtог 13 7
2 14 2 Storing the DEF 13 7
2 15 Faults and solutions 138
2 15 1 General tаЫе of faults 13 8
2 15 2 lndicator light panel 14 1
2 15 3 lndication of faults 14 6
2 15 4 Description of еггог code format 14 8
2 15 5 lnstrument panel еггог codes Tech Star СVТ 14 9
2 15 6 AGCO Ро wег Тiег 3/ Stage III A engine and Тiег 4F/ Stage IV SCR Technology
engine еггог codes 150
2 15 7 Tech Star СVТ transmission еггог codes 164
2 15 8 Front axle еггог codes Tech Star СVТ 164
2 15 9 Rеаг ро wег take-off еггог codes Tech Star СVТ 164
2 15 1О Еггог codes fог the high-pressure braking 164
2 15 11 Rеаг linkage еггог codes 165
2 15 12 Front ро wег lift еггог codes 166
2 15 13 Armrest еггог codes 166
2 15 14 Hydraulic valve еггог codes 166
2 15 15 Аiг conditioning еггог codes 168
2 15 16 Еггог codes of the keypad in the pillar 169
З Technical specifications 171
З 1 General specifications 173
3 1 1 Model МТ5 2 5Е Tech Star СVТ 173
3 1 2 Model МТ5 3 5Е Tech Star СVТ 174
3 1 3 Model МТ5 4 5Е Tech Star СVТ 175
З 2 Operator environment 177
3 2 1 Noise levels (dB ( A)) at орегаtог’s еагs 177
3 2 2 Level of vi bration felt through the seat 177
З З Engine 178
3 3 1 Engine specifications 178
3 3 2 Fuel system and аiг filter 178
3 3 3 Cooling 179
3 3 4 Tightening torques 179
З 4 Transmission 180
3 4 1 Forward speed fог all models with transmission in TechStar СVТ mode 180
3 4 2 GеагЬох 180
МТ500Е – Maintenance
АСТОО1987А
ТаЬ/е of contents
3 4 3 Final drives 180
3 4 4 Rear differential lock 180
3 5 Brakes 181
3 5 1 Brake system technical specifications 1 8 1
3 5 2 Regulatory data о п maximum permitted trailed weights 1 8 1
3 6 Front axle and steering 184
3 6 1 Four – wheel drive front axle 1 8 4
3 6 2 Steering 1 8 4
3 7 Power take-off 185
3 7 1 Specifications 185
3 7 2 Tightening torques 185
3 8 Linkage 186
3 8 1 Rear linkage 1 8 6
3 9 Auxiliary hydraulics 187
3 9 1 Hydraulic system 1 8 7
3 1 О Electrical equipment 188
3 10 1 Electrical equipment technical specifications 1 8 8
3 10 2 Layout o f components 189
3 11 Wheels and tires 190
3 11 1 Rims 190
3 11 2 Tires 190
3 11 3 Tightening torques 190
3 12 Capacities and dimensions 191
3 12 1 Capacities 19 1
3 12 2 Dimensions and weights 19 2
3 12 3 Attachment points: Tech Star СVТ models without front linkage 19 3
3 12 4 Attachment points: Tech Star СVТ models with front linkage 19 4
4 Accessories 197
4 1 СаЬ 199
4 1 1 СаЬ accessories 199
4 2 Engine 200
4 2 1 Engine accessories 2 00
4 3 Power take-off 201
4 3 1 Po wer take-off accessories 2 0 1
4 4 Linkage 202
4 4 1 Linkage accessories 2 0 2
4 5 Auxiliary hydraulics 203
4 5 1 Auxiliary hydraulics accessories 2 0 3
4 6 Wheels and tires 204
4 6 1 Wheels and tires accessories 2 0 4
5 Appendix 205
5 1 Conversion tаЫе 207
5 1 1 Conversion tаЫе 207
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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