Challenger МТ500E Series МТ 555Е МТ 565Е МТ 575Е МТ585Е МТ595Е AutoPower VI Deluxe and Premium versions Operator’s Manual – PDF DOWNLOAD
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Challenger МТ500E Series МТ 555Е МТ 565Е МТ 575Е МТ585Е МТ595Е AutoPower VI Deluxe and Premium versions Operator’s Manual – PDF DOWNLOAD
Operator’s Manual :
- The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
- Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.
IMPORTANT:
- This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual.
- lt may Ье necessary to take additional precautions, depending оп the implements and accessories used and the working conditions on-site or in the service area. Challenger сап under по circumstances exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor. lt is therefore YOUR responsibility to take suitaЫe safety precautions in such areas.
TABLE OF CONTENTS:
Challenger МТ500E Series МТ 555Е МТ 565Е МТ 575Е МТ585Е МТ595Е AutoPower VI Deluxe and Premium versions Operator’s Manual – PDF DOWNLOAD
1 Tractor identification 11
1 1 Locating serial numbers 13
1 1 1 Locating serial numbers 1 3
1 2 Your tractor identification details 14
1 2 1 Your tractor identification details 1 4
2 Safety instructions and safety points – Warranty 15
2 1 lntroduction 17
2 1 1 lntroduction – Safety instructions 1 7
2 2 Safety – Symbols and terms 19
2 2 1 Safety – Symbols and terms 1 9
2 3 Safety decals and instructions 20
2 3 1 Checking and replacing the safety decals and instructions 20
2 3 2 Presentation and location of the safety decals and instructions 2 1
2 4 General safety instructions 26
2 4 1 Awareness of the safety instructions and symbols 2 6
2 4 2 Operator familiarity in the use of the tractor 2 6
2 4 3 Filling the fuel tank 2 7
2 4 4 Mounting and dismounting the operator’s seat 2 7
2 4 5 Mandatory procedure before dismounting the tractor 2 8
2 5 Special safety instructions for preparing the tractor for use 29
2 5 1 Protective clothing 2 9
2 5 2 Activated carbon filter information 2 9
2 5 3 Safety devices and items 32
2 5 4 Checking the tractor 32
2 6 Specific safety instructions for starting the tractor 34
2 6 1 Protection of persons other than the operator 34
2 6 2 Start up safely 34
2 6 3 Starting the tractor with jump start саЫеs 35
2 6 4 Checks to Ье carried out after start-up 36
2 7 Specific safety instructions for using the tractor 37
2 7 1 General instructions 37
2 7 2 Protection of persons other than the operator 38
2 7 3 Overturning 38
2 7 4 Tractor towing 4 1
2 7 5 Regulatory data on maximum permitted trailed weights 4 1
2 7 6 Road use 4 3
2 7 7 Parking brake 4 5
2 7 8 Power take-off 4 5
2 7 9 lmplements 4 6
2 7 1 О Front-end loader 4 8
2 8 Specific safety instructions for servicing the tractor 49
2 8 1 Pollution warning to observe when servicing the tractor 4 9
2 8 2 General instructions 4 9
2 8 3 Handling instructions 50
2 8 4 Special instructions for cleaning the tractor 5 2
2 9 Protective structures 53
2 9 1 Protective structures – Use and accreditation 5 3
2 9 2 СаЬ 5 3
2 9 3 Seat belt 5 3
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2 9 4 lnstructor seat 54
2 10 Warranty 55
2 10 1 General 55
2 10 2 Pre-delivery inspection and commissioning оп the user’s premises 55
2 10 3 Warranty ргосеduге 55
2 10 4 Ргосеduге to follow if changing region 55
2 10 5 Servicing during and after the wаггапtу period 56
2 10 6 California emission control wаггапtу statement 56
2 10 7 Emission reduction wаггапtу statement fог the United States and Canada 59
3 Usage 65
3 1 Operator environment 69
3 1 1 Steering console 69
3 1 2 lnstrument panel 70
3 1 3 Control unit 76
3 1 4 Pedals 77
3 1 5 Steering wheel 77
3 1 6 Орегаtог presence detector 78
3 1 7 Automatic adjustment pneumatic seat 81
3 1 8 lnstructor seat 87
3 1 9 Right-hand console 88
3 1 1О Command Control Armrest 88
3 1 11 Right-hand pillar 90
3 1 12 Left-hand console 91
3 1 13 Uррег console 92
3 1 14 Manual аiг conditioning 93
3 1 15 Automatic аiг conditioning 97
3 1 16 Additional heater 10 4
3 1 17 Accessories sockets 10 4
3 1 18 Emergency exits 10 6
3 1 19 Sun visor 10 6
3 1 2 0 Wheel chock(s) (optional) 10 7
3 2 Setup and lnformation Screen control screens on the instrument
panel 109
3 2 1 Using the Setup and lnformation Sсгееп 10 9
3 2 2 Setup and lnformation screens 111
3 3 Body 119
3 3 1 Opening the bonnet 119
3 3 2 Adjusting the external rear-view miггогs 119
3 3 2 1 Positioning the arms 119
3 3 2 2 Rear-view miггог with manual adjustment 119
3 3 2 3 Adjusting the агm extensions (depending оп model) 12 0
3 3 2 4 Rear-view miггог with electric adjustment 12 0
3 3 3 Adjusting the left-hand step 12 1
3 4 Engine 123
3 4 1 Running-in 12 3
3 4 2 Filling with fuel 12 3
3 4 3 Start switch 12 5
3 4 4 Start-up 12 5
3 4 5 Starting the SCR Technology engine in cold weather 12 6
3 4 6 lnformation about the various operating modes of the SCR Technology engine 12 8
3 4 7 Stopping the engine 13 3
3 4 8 Engine speed 13 3
3 4 9 Storing engine speeds 13 5
3 5 Transmission 137
3 5 1 Presentation of the different driving modes 13 7
3 5 2 Clutch function 13 7
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3 5 3 PowerShuttle 13 8
3 5 3 1 PowerShuttle Protection Function 14 0
3 5 4 Adjusting the start ratios (1А , 1В , 1С etc ) 14 0
3 5 4 1 Starting ratio 14 1
3 5 5 Storing the transmission ratios (1А , 1В , 1С , etc ) 14 1
3 5 6 Lever (Speedmatching) mode 143
3 5 7 Pedal (AutoDrive) mode 14 5
3 5 8 Road mode (Hare)/Field mode (Tortoise) 14 7
3 5 9 Changing the transmission ratios (1А , 1В , 1С etc ) 149
3 5 1О Optional сгеерег range (snail) 149
3 5 11 Тгасtог towing 15 0
3 5 12 Forward speed calibration 15 1
3 6 Brakes 153
3 6 1 Вгаkе pedals 15 3
3 6 2 Hydгaulic trailer Ьгаkе 15 3
3 6 3 Pneumatic trailer Ьгаkе 15 4
3 6 4 Electromechanically controlled Ьгаkе оп the steering column (Parklock) 15 5
3 6 4 1 Parklock engaged 15 6
3 6 4 2 Disengagement of the Parklock 15 6
3 6 4 3 Manual disengagement of the Parklock 15 6
3 6 5 Parking Ьгаkе 15 7
3 7 Steering 159
3 7 1 Steering 15 9
3 8 Front axle 162
3 8 1 Four-wheel drive front axle 16 2
3 8 2 Suspended front axle 16 3
3 8 3 PermissiЫe load оп the front axle 16 5
3 9 Differential lock 168
3 9 1 Differential lock 16 8
3 10 Power take-off 170
3 10 1 Front роwег take-off 170
3 10 2 Rеаг роwег take-off (РТО) 170
3 10 2 1 Selecting the роwег take-off speed 171
3 10 2 2 Adjusting the progressivity of power-take-off engagement 172
3 10 2 3 Engaging РТО in manual mode: 172
3 10 2 4 Engaging РТО in automatic mode: 172
3 10 3 Economy РТО 173
3 10 4 Changing the flanged shaft 174
3 10 5 РТО external control 175
3 10 6 Роwег take-off electronic controls 176
3 1О 7 Роwег take-off protection 176
3 11 Linkage 178
3 11 1 General 178
3 11 2 Rеаг linkage electronic controls 178
3 11 3 Rеаг linkage operation 18 0
3 11 4 Rеаг linkage external controls 18 5
3 11 5 Front linkage 18 6
3 11 6 Тор link 190
3 11 7 Bottom links 193
3 11 8 Lift rods 19 4
3 11 9 StaЬilizers 19 5
3 11 9 1 StaЬilizers with manual telescopic adjustment 19 5
3 11 9 2 Automatic staЬilizers 197
3 11 9 3 StaЬilizers with shoes 197
3 11 1О Ball joint support 198
3 12 Towing equipment 199
3 12 1 General 199
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3 12 2 S A E standard 2 0 0
3 12 2 1 Fitting the swinging drawbar 2 03
3 12 2 2 Hitching an attachment 2 0 4
3 12 2 3 Modifying the clevis on the category 3 Ьаг 2 0 4
3 12 3 Three-point linkage: Ouick linkage hitch 2 0 4
3 12 3 1 Fitting 2 0 5
3 12 3 2 Transformation to category 3N 2 0 6
3 13 Auxiliary hydraulics 207
3 13 1 General 2 0 7
3 13 2 Description of hydraulic couplers on Closed Center system (Load Sensing) 2 0 7
3 13 3 Use of hydraulic couplers on Closed Center system (Load Sensing) 2 0 9
3 13 4 Auxiliary hydraulics locking/unlocking 2 14
3 13 5 Hydraulics control lever 2 15
3 13 6 Description and use of the саЬ controls 2 16
3 13 7 Description and use of the external controls 2 23
3 13 8 Setting flow rates and time delay 2 23
3 13 9 Emergency manual spool valve control 2 2 5
3 14 Standard front-end loader function 226
3 14 1 Front-end loader 2 2 6
3 14 2 Layout of components 2 2 6
3 14 3 Standard front-end loader connection 2 2 7
3 14 4 Using the electric joystick of the standard front-end loader 2 2 8
3 14 4 1 Joystick functions for the standard front-end loader 2 2 8
3 14 4 2 Floating position with the standard front-end loader 2 2 8
3 14 4 3 Displaying the flow rates of the standard front-end loader 2 2 9
3 14 4 4 Arm suspension on the standard front-end loader 23 1
3 14 4 5 Locking and unlocking standard front-end loader accessories 23 1
3 14 4 6 Standard front-end loader/engine speed automation 23 2
3 14 4 7 3rd and 4th functions of the standard front-end loader 23 2
3 14 4 8 Automatic shaking function of the standard front-end loader implement 23 3
3 15 Front-end loader function with 3rd function option 234
3 15 1 Front-end loader 23 4
3 15 2 Layout of components 23 4
3 15 3 Front-end loader connection with 3rd function option 23 5
3 15 4 Using the front-end loader electric joystick with the 3rd function option 23 6
3 15 4 1 Joystick functions for the front-end loader with the 3rd function option 23 6
3 15 4 2 Floating position of the front-end loader with the 3rd function option 23 6
3 15 4 3 Displaying the front-end loader flow rates with the 3rd function option 23 7
3 15 4 4 Arm suspension on the front-end loader with the 3rd function option 23 9
3 15 4 5 Locking and unlocking front-end loader accessories with the 3rd function
option 23 9
3 15 4 6 Front-end loader/engine speed automation with the 3rd function option 2 4 0
3 15 4 7 Automatic shaking function for the front-end loader implement with the
3rd function option 2 4 0
3 15 5 Unhitching the front-end loader with the 3rd function option 2 4 0
3 16 Lighting 242
3 16 1 Main lighting control module 2 4 2
3 16 2 Work lights module 2 43
3 16 3 Direction indicators 2 4 4
3 17 Suspended саЬ 248
3 17 1 Suspended саЬ 2 4 8
3 18 Front tires and track widths 251
3 18 1 Wheel studs 2 5 1
3 18 2 lnstallation points of the axle stands 2 5 1
3 18 3 Adjusting the front wheel track width 2 5 2
3 18 4 Adjusting the 4WD front axle stops 2 5 5
3 18 4 1 Fitting the oscillation stops 2 5 5
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3 18 4 2 Adjusting the steering angle 2 5 5
3 18 4 3 Toe-in check 2 5 6
3 18 4 4 Adjusting the front fenders Adjusting the lateral position of the fender
on the support (two adjustments аге possiЬle) 2 5 6
3 18 4 5 Adjusting the front fenders Shoe side adjustment on the front axle 2 5 7
3 18 4 6 Adjusting the front fenders Adjusting the height of the support on the
shoe 2 5 7
3 18 5 Tires 2 5 7
3 18 6 Tire pressures 2 5 7
3 19 Rear tires and track widths 258
3 19 1 Wheel studs 2 5 8
3 19 2 lnstallation points of the axle stands 2 5 8
3 19 3 Rear track width with flanged shafts 2 5 9
3 19 4 Rear track width with short straight shafts 2 6 1
3 19 5 Rear track width with long straight shafts 2 6 5
3 19 6 Adjusting the rear wheel track width 2 70
3 19 6 1 Adjustment of wheel position on the straight shaft 2 70
3 19 6 2 Adjustment of wheel position on the straight shaft 2 71
3 20 Dual wheels 272
3 2 0 1 Dual wheels 2 72
3 2 0 2 lnstallation points of the axle stands 2 73
3 2 0 3 Dual геаг wheel track width with short straight shafts 2 74
3 2 0 4 Dual rear wheel track width with long straight shafts 2 8 3
3 21 Ballast 298
3 2 1 1 Liquid ballasting 2 98
3 2 1 2 Front-end weight 2 98
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