Challenger МТ500E Series МТ 555Е МТ 565Е МТ 575Е МТ 585Е МТ 595Е TechStar CVT Operator Instruction Manual – PDF DOWNLOAD
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Challenger МТ500E Series МТ 555Е МТ 565Е МТ 575Е МТ 585Е МТ 595Е TechStar CVT Operator Instruction Manual – PDF DOWNLOAD
Foreword :
We would like to welcome you to the ever-growing number of people who own а Challenger tractor; people who appreciate quality. We аге proud of every tractor that leaves our factories, each being technically advanced and of high quality. This Operator’s Manual contains the specifications for your new tractor. Please ensure that all operators read the instructions and follow them carefully.
- The pages that follow contain vital information on your tractor; please read them carefully. Your Challenger dealer will guarantee you quality servicing and will provide you with all the assistance you need. When it comes to servicing, remember that your dealer knows your tractor best and that he wants you to Ье completely satisfied. Please leave this Operator’s Manual in the tractor if resold. The subsequent owner will need the information it contains.
- All information and specifications in this manual аге up to date at the time of puЫication. However, our ongoing policy to improve our products oЬliges us to reserve the right to make alterations at any time without notice.
- Please note that this manual relates to all models and refers to both standard and optional equipment. You may therefore find details relating to equipment that is not fitted on your tractor. This Operator’s Manual complies with Directive 2010/52 ЕС.
TABLE OF CONTENTS:
Challenger МТ500E Series МТ 555Е МТ 565Е МТ 575Е МТ 585Е МТ 595Е TechStar CVT Operator Instruction Manual – PDF DOWNLOAD
1 Safety instructions and safety points – Warranty 9
1 1 lntroduction 11
1 1 1 lntroduction – Safety instructions 11
1 2 Safety – Symbols and terms 13
1 2 1 Safety – Symbols and terms 13
1 3 Safety signs and instructions 14
1 3 1 Checking and replacing the safety signs and instructions 14
1 3 2 Presentation and location of the safety signs and instructions 15
1 4 General safety instructions 20
1 4 1 Awareness of the safety instructions and symbols 20
1 4 2 Operator familiarity in the use of the tractor 20
1 4 3 Filling the fuel tank 21
1 4 4 Mounting and dismounting the operator’s seat 22
1 4 5 Mandatory procedure before dismounting the tractor 22
1 5 Special safety instructions for preparing the tractor for use 23
1 5 1 Protective clothing 23
1 5 2 Activated carbon filter information 23
1 5 3 Safety devices and items 25
1 5 4 Checking the tractor 26
1 6 Specific safety instructions for starting the tractor 28
1 6 1 Protection of persons other than the operator 28
1 6 2 Start up safely 28
1 6 3 Checks to Ье carried out after start-up 29
1 7 Specific safety instructions for using the tractor 30
1 7 1 General instructions 30
1 7 2 Protection of persons other than the operator 31
1 7 3 Overturning 31
1 7 4 Tractor towing 34
1 7 5 Regulatory data on maximum permitted trailed weights 34
1 7 6 Road use 36
1 7 7 Power take-off 38
1 7 8 lmplements 39
1 7 9 Front-end loader 41
1 8 Specific safety instructions for servicing the tractor 42
1 8 1 Pollution warning to observe when servicing the tractor 42
1 8 2 General instructions 42
1 8 3 Handling instructions 43
1 8 4 Special instructions for cleaning the tractor 45
1 9 Protective structures 46
1 9 1 Protective structures: use and accreditation 46
1 9 2 ROPS (Roll Over Protective Structure) 46
1 9 3 СаЬ 46
1 9 4 Seat belt 47
1 9 5 lnstructor seat 47
1 1 О Warranty 48
1 10 1 General 48
1 10 2 Pre-delivery inspection and commissioning at the user’s premises 48
1 10 3 Warranty procedure 48
1 10 4 Procedure to follow if changing region 48
МТБООЕ TECHStar СVТ – NA
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1 10 5
1 10 6
1 10 7
Servicing during and after the warranty period 49
California emission control warranty statement 49
California emission reduction control warranty for the United States and
Canada 52
2 Maintenance 57
2 1 Service guide 59
2 1 1 Service guide 59
2 2 СаЬ 63
2 2 1 Air conditioning system: Condenser 63
2 2 2 Air-conditioning system: Checking the air conditioning system 63
2 2 3 СаЬ air filter 63
2 2 4 СаЬ attachment 64
2 2 5 Windshield washer 65
2 3 Engine 66
2 3 1 Recommended products 66
2 3 2 Fuel 66
2 3 3 Biodiesel fuel 68
2 3 4 DEF 69
2 3 5 6-cylinder SisuDiesel engine 70
2 3 6 Engine oil level check 71
2 3 7 Draining the engine oil 71
2 3 8 Replacing the engine oil filter 72
2 3 9 Draining the DEF tank 73
2 3 10 Replacing the DEF filter 73
2 3 11 Fuel system: Fuel prefilter 76
2 3 12 Fuel system: Fuel filter 77
2 3 13 Fuel system: Water separator prefilter 78
2 3 14 Fuel system: Ыeeding 79
2 3 15 Fuel system: T4F SCR Technology engine injection 79
2 3 16 Air filter 79
2 3 17 Cooling system 81
2 3 18 Check and replace the main fan/alternator Poly-V belt 83
2 3 19 Check and replace the air conditioning/alternator Poly-V accessories belt 84
2 3 20 Check and replace the air compressor {pneumatic braking) Poly-V
accessories belt 85
2 4 Transmission 87
2 4 1 Recommended products 87
2 4 2 Checking the transmission oil level 87
2 4 3 Draining the transmission oil 88
2 4 4 Filtering the transmission hydraulic system 89
2 4 5 Checking the level of the rear final drive units 90
2 4 6 Draining the final drives 91
2 4 7 Checking and cleaning the transmission oil cooler 91
2 4 8 Lubricating the rear РТО shaft 92
2 5 Auxiliary hydraulics 93
2 5 1 Recommended products 93
2 5 2 Checking the auxiliary hydraulic system oil level 93
2 5 3 Draining the auxiliary hydraulic system 94
2 5 4 Filtering the auxiliary hydraulic system 95
2 6 Brakes 97
2 6 1 Recommended products 97
2 6 2 Checking the regulator filter 97
2 6 3 Bleeding the brake system 97
2 6 4 Compressed air system protection 98
2 7 Front power take-off 100
2 7 1 Recommended products 100
6 МТ500Е TECHStar СVТ – NA
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2 7 2 Checking and cleaning the oil cooler of the front РТО 100
2 7 3 Draining oil 100
2 7 4 Lubricating the front РТО shaft 101
2 8 Front axle and steering 102
2 8 1 Recommended products 102
2 8 2 Four-wheel drive front axle: Checking the front axle beam oil level 102
2 8 3 Four-wheel drive front axle: draining the oil from the front axle beam 102
2 8 4 Four-wheel drive front axle: checking the oil level in the final drives 103
2 8 5 Four-wheel drive front axle: draining the oil in the final drives 103
2 8 6 Four-wheel drive front axle: lubrication 104
2 9 Rear linkage 105
2 9 1 Recommended products 105
2 9 2 Lubricating the linkage shaft 105
2 9 3 Three-point linkage lubrication 105
2 1 О Front linkage 108
2 10 1 Recommended products 108
2 10 2 Front linkage: lubrication 108
2 11 Towing equipment 11 О
2 11 1 Recommended products 11 О
2 12 Electrical equipment 111
2 12 1 Batteries 111
2 12 2 Alternator 111
2 12 3 Power socket (ASAE) 112
2 12 4 Adjusting the headlights 113
2 12 5 Fuse Ьох description 114
2 12 6 Battery isolator 125
2 13 Pressure washing 127
2 13 1 Pressure washing 127
2 14 Storing your tractor 128
2 14 1 Storing your tractor 128
2 14 2 Storing DEF 128
2 15 Faults and solutions 129
2 15 1 General tаЫе of faults 129
2 15 2 lndicator light panel 131
2 15 3 lndication of faults 136
2 15 4 Description of error code format 138
2 15 5 lnstrument panel error codes 139
2 15 6 SisuDiesel Tier 4f engine error codes 140
2 15 7 TechStar CVT transmission error codes 160
2 15 8 Front axle/differential lock error codes 163
2 15 9 Power take-off error codes for TechStar CVT 164
2 15 10 Parklock error codes for TechStar CVT 166
2 15 11 Error codes for the high-pressure braking 167
2 15 12 Rear linkage error codes 168
2 15 13 Front power lift error codes 169
2 15 14 Suspended саЬ error codes 169
2 15 15 Armrest error codes 170
2 15 16 Hydraulic valve error codes 171
2 15 17 Air conditioning error codes 172
2 15 18 Error codes of the keypad in the pillar 175
З Technical specifications 177
3 1 General specifications 179
3 1 1 Model МТ555Е TechStar CVT 179
3 1 2 Model МТ565Е TechStar CVT 180
3 1 3 Model МТ575Е TechStar CVT 180
3 1 4 Model МТ585Е TechStar CVT 181
МТБООЕ TECHStar СVТ – NA
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3 1 5 Model МТ595Е TechStar СVТ 182
3 2 СаЬ 184
3 2 1 Noise levels (dB(A) ) 184
3 2 2 Level of vibration felt through the seat 184
3 3 Engine 185
3 3 1 Engine specifications 185
3 3 2 Fuel system and air filter 185
3 3 3 COOLING 186
3 3 4 Tightening torques 186
3 4 Transmission 187
3 4 1 Forward speed for all models with TechStar CVT transmission 187
3 4 2 Gearbox 187
3 4 3 Final drives 188
3 5 Brakes 189
3 5 1 Brake system technical specifications 189
3 6 Front axle and steering 190
3 6 1 Four-wheel drive front axle 190
3 6 2 Steering 190
3 7 Power take-off 191
3 7 1 Specifications 191
3 7 2 Tightening torques 192
3 8 Linkage 193
3 8 1 Front linkage 193
3 8 2 Rear linkage 193
3 9 Auxiliary hydraulics 194
3 9 1 Hydraulic system 194
3 1 О Electrical equipment 195
3 10 1 Electrical equipment technical specifications 195
3 10 2 Lighting – Layout of components 195
3 11 Wheels and tires 196
3 11 1 Rim 196
3 11 2 Tires 196
3 11 3 Tires, front/rear compatiЬility 196
3 11 4 Tightening torques 196
3 12 Capacities and dimensions 198
3 12 1 Capacities 198
3 12 2 Dimensions and weights 199
3 12 3 Attachment points: TechStar CVT models without front linkage 204
3 12 4 Attachment points: TechStar СVТ models with front linkage 5 t (6 US ton) 205
4 Accessories 207
4 1 СаЬ accessories 209
4 1 1 СаЬ accessories 209
4 2 Engine accessories 21 О
4 2 1 Engine accessories 210
4 3 Front axle and steering accessories 211
4 3 1 Front axle and steering accessories 211
4 4 Power take-off accessories 212
4 4 1 Power take-off accessories 212
4 5 Linkage accessories 213
4 5 1 Linkage accessories 213
4 6 Auxiliary hydraulics accessories 214
4 6 1 Auxiliary hydraulics accessories 214
5 Appendix 215
5 1 Conversion tаЫе 217
5 1 1 Conversion tаЫе 217
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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