Caterpillar Custom Track Service Handbook Manual – PDF DOWNLOAD
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TABLE OF CONTENTS:
Caterpillar Custom Track Service Handbook Manual – PDF DOWNLOAD
Table of Contents....................................................................... 3 Introduction ........................................................................... 5 General Information .................................................................... 7 Measurement Tools .................................................................. 7 Controllable Variables ............................................................. 12 Partially Controllable Variables ................................................... 24 Component Discussions .............................................................. 25 Links .............................................................................. 26 Former Link Service Limits ......................................................... 31 Sealed & Lubricated Track Pins & Bushings .......................................... 32 Sealed Track Pin & Bushings ........................................................ 40 Shoes .............................................................................. 45 Idlers ............................................................................. 50 Carrier Rollers .................................................................... 54 Track Rollers ...................................................................... 57 Sprockets .......................................................................... 61 Guards ............................................................................. 65 Management & Merchandising ............................................................. 67 Track Management ................................................................... 67 Wear Limits .................................................................... 67 Track Seal Replacement Recommendations ......................................... 69 CTS Inspection Report .......................................................... 71 Calculations ....................................................................... 73 Using CTS Reports To Manage Undercarriage .......................................... 74 CTS on the Personal Computer ....................................................... 83 Competitive Machine Undercarriage Conversion ....................................... 84 Elevated Sprocket Machines ............................................................. 87 Introduction ....................................................................... 87 D4H, D5M, D5N - 6.75 IN. (171.5 mm) ................................................110 D5H, D6M, D6N - 7.50 in (190 mm) ...................................................134 D6H, D6R, D6T - 8.00 in. (203.2 mm) ................................................156 D7H, D7R, 572R - 8.50 in. (215.9 mm) ...............................................185 D8N, D8R, D8T - 8.58 in. (218 mm) ..................................................207 D8L, D8N, D8R, D8T, 578, 583R, 583T, 587R, 587T - 8.50 in. (215.9 mm) ..............208 D9N, D9R, D9T - 9.45 in. (240 mm) ..................................................223 D9L, 589 - 9.00 in. (228.6 mm) .....................................................233 D10N, D10R, D10T - 10.25 in. (260.4 mm) ............................................241 D10 - 10.25 in. (260.4 mm) .........................................................252 D11N, D11R, D11T - 12.50 in. (317.5 mm) ............................................261 Low Sprocket Machines ..................................................................281 Introduction .......................................................................281 D3C, D3G, D3K, D4C, D4G, D4K - 6.91 in. (175.5 mm) .................................297 D3, 931, 933, 935, D4B, D4C, D4G - 6.125 in. (155.6 mm) ............................308 D4, 941 - 6.75 in. (171.5 mm) ......................................................325 D5K - 7.50 in. (190.5 mm) ..........................................................340 D5K - 6.75 in. (171.5 mm) ..........................................................341 D5G, D5C, 939 - 6.75 in. (171.5 mm) ................................................355 D5, 955, 951, 561 - 6.91 in. (175.5 mm) ............................................376 D6K, PL61 - 7.50 in. (190.5 mm) ....................................................398 D6, 955 - 8.00 in. (203.2 mm) ......................................................407 D7E - 8.50 in. (215.9 mm) ..........................................................440 D7, 977 - 8.50 in. (215.9 mm) ......................................................448 D7, 977, 571, 572 - 8.50 in. (215.9 mm) ............................................449 D8, 983 - 9.00 in. (228.6 mm) ......................................................474 D9, 594 - 10.25 in. (260.4 mm) .....................................................486 Hydrostatic Loaders ....................................................................497 Introduction .......................................................................497 943 - 6.75 in. (171.5 mm) ..........................................................506 953 - 7.50 in. (190.5 mm) ..........................................................514 953 - 6.91 in. (175.5 mm) ..........................................................532 963 - 8.00 in. (203.2 mm) ..........................................................543 973 - 8.50 in. (215.9 mm) ..........................................................564 Excavators & Forest Machines ...........................................................585 Introduction .......................................................................585 304, 304.5, 305, 305.5 - 5.31 in. (135 mm) .........................................594 307, 308 - 6.06 in. (154 mm), 5.31 in. (135 mm) ....................................603 312B, 312C - 6.75 in. (171.5 mm) ...................................................614 311, 312, 313, 314 - 6.75 in. (171.5 mm) ...........................................615 315, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324 - 7.50 in. (190 mm) ....625 320S, 322 FM, 323S, 324 FM, 325, 329, 511, TK711 - 8.00 in. (203.2 mm) .............646 328, 330, 330 FM, 336, 340, 532, 541, 1290, TK732 - 8.50 in. (215.9 mm) ............660 325D FM, 330 FM, 345, 349, 551, 552, 568, TK751, TK752 - 8.50 in. (215.9 mm) .......672 345FM, 350 - 9.00 in. (228.6 mm) ...................................................685 365, 374 - 10.25 in. (260.4 mm) ....................................................693 375, 385, 390, 5080, 5090 - 10.25 in. (260.4 mm) ...................................694 5110 - 10.25 in. (260.4 mm) ........................................................706 5130 - 12.50 in. (317.5 mm) ........................................................714 5230 - 14.90 in. (378.5 mm) ........................................................724 Paving Products/Drive Belts ............................................................731 Introduction .......................................................................731 PM465 - 5.31 in. (135 mm) ..........................................................732 AP650, AP1050, BG225, BG245 — 6.125 in. (155.6 mm) .................................740 SF250B, TR225B, PR450, SF350 — 6.125 in. (155.6 mm) ................................751 PR750, PR1000, SF500, SF550, TR500 — 6.75 in. (171.5 mm) ...........................758 PM565 — 6.75 in. (171.5 mm) ........................................................764
DESCRIPTION:
Caterpillar Custom Track Service Handbook Manual – PDF DOWNLOAD
INTRODUCTION:
Edition Seventeen is a comprehensive update to the CTS Handbook in conjunction with the release of CTSi 1.0. The smaller handbook size is a result of dealer feedback and now fits easily inside the UWI tool kit. Updates were made to the General Information and the Management and Merchandising sections. The Introduction sections of each product type were also updated. Some of the changes you will notice include:
• Undercarriage Codes are no longer utilized with the new CTSi computer program. Instead, the individual
Wear Chart number applicable to the model’s undercarriage component is located beneath
each chart. UC codes are no longer listed at the front of each product type’s introduction
section of the handbook.
• The machine models and applicable wear charts are up-to-date.
• Classic undercarriage wear charts are now incorporated into the various product type sections.
• The 200 series and ‘E’ series Excavators have been removed from the CTS Handbook. A separate
e-book in PDF format will be available on dealer.cat.com/CTS. These models will still reside in the
CTSi computer program.
• Information regarding the new CTS Reports formats that can now be generated in CTSi, including
‘Simple’ and ‘Detailed’ formats (Percent Worn report also includes a ‘Graph’ format).
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V