Cat Telehandler TL1055C TL1255C Operation & Safety Manual – PDF DOWNLOAD
DESCRIPTION:
Cat Telehandler TL1055C TL1255C Operation & Safety Manual – PDF DOWNLOAD
- This manual is a very important tool! Keep it with the machine at all times.
- The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.
- Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information
Operator Qualifications
The operator of the machine must not operate the machine until this manual has been read, training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator.
- Operation within the U.S.A. requires training per OSHA 1910.178. Operators of this equipment must possess a valid, applicable driver’s license, be in good physical and mental condition, have normal reflexes and reaction time, good vision and depth perception and normal hearing.
- Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift. In addition, the operator must read, understand and comply with instructions contained in the following material furnished with the telehandler
• This Operation & Maintenance Manual
• Telehandler Safety Manual (ANSI only)
• All instructional decals and plates
• Any optional equipment instructions furnished
- This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local Caterpillar dealer representative for information regarding safetyrelated bulletins which may have been issued for this product
- JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate
- JLG Industries, Inc. must be notified immediately in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product
FOR:
• Accident Reporting and Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Applications and Safety
• Standards and Regulations Compliance Information
• Questions Regarding Product Modifications
TABLE OF CONTENTS:
Cat Telehandler TL1055C TL1255C Operation & Safety Manual – PDF DOWNLOAD
31200748_E_TL1055C TL1255C_CAT_OMM.............................. 1 Revision Log................................................ 3 Read This First............................................. 4 Table of Contents........................................... 7 Section 1 - General Safety Practices........................ 11 1.1 Hazard Classification System........................ 11 Safety Alert System and Safety Signal Words......... 11 1.2 General Precautions................................. 11 1.3 Operation Safety.................................... 12 Electrical Hazards.................................. 12 Tip Over Hazard..................................... 13 Travel Hazard....................................... 16 Load Falling Hazard................................. 17 Lifting Personnel................................... 18 Driving Hazards On Slopes........................... 19 Pinch Points and Crush Hazards...................... 20 Fall Hazard......................................... 22 Chemical Hazards.................................... 23 Section 2 - Pre-Operation and Inspection.................... 25 2.1 Pre-Operation Check and Inspection.................. 25 2.2 Safety Decals....................................... 27 ANSI (KDE00100 & After, DHW00100 & After)........... 27 ISO (MDD00100 & After, SXM00100 & After)............ 30 2.3 Walk-Around Inspection.............................. 34 2.4 Warm-Up and Operational Checks...................... 36 Warm-Up Check....................................... 36 Operational Check................................... 36 2.5 Operator Cab........................................ 37 2.6 Windows............................................. 38 Cab Door Window (if equipped)....................... 38 Section 3 - Controls and Indicators......................... 39 3.1 General............................................. 39 3.2 Controls............................................ 40 Dash Controls and Indicators........................ 42 Ignition............................................ 44 Park Brake.......................................... 45 Parking Procedure................................... 45 Transmission Control Lever.......................... 46 Boom Joystick....................................... 48 Frame Level Joystick................................ 49 Auxiliary Hydraulic Joystick........................ 50 Outrigger Joysticks................................. 51 Right Hand Panel.................................... 52 Accessory Control Lever (if equipped)............... 53 3.3 Steer Modes......................................... 54 Steer Mode Change................................... 54 3.4 Operator Seat....................................... 55 Adjustments......................................... 55 Seat Belt........................................... 56 3.5 Reverse Sensor System (if Equipped)................. 57 3.6 Boom Angle and Extension Indicators................. 58 Section 4 - Operation....................................... 59 4.1 Engine.............................................. 59 Starting the Engine................................. 59 Extreme Cold Weather Starting (if equipped)......... 60 Battery Boosted Starting............................ 61 Normal Engine Operation............................. 62 Shut-Down Procedure................................. 62 4.2 Operating with a Non-Suspended Load................. 63 Lift Load Safely.................................... 63 Picking Up a Load................................... 63 Transporting a Load................................. 64 Leveling Procedure.................................. 64 Placing a Load...................................... 65 Disengaging a Load.................................. 65 4.3 Operating with a Suspended Load..................... 66 Lift Load Safely.................................... 66 Picking Up a Suspended Load......................... 66 Transporting a Suspended Load....................... 67 Leveling Procedure.................................. 67 Placing a Suspended Load............................ 68 Disengaging a Suspended Load........................ 68 4.4 Loading and Securing for Transport.................. 69 Tiedown............................................. 69 Lifting............................................. 70 Section 5 - Attachments..................................... 71 5.1 Approved Attachments................................ 71 5.2 Unapproved Attachments.............................. 71 5.3 JLG Supplied Attachments............................ 72 5.4 Telehandler/Attachment/Fork Capacity................ 74 5.5 Use of the Load Chart............................... 75 Capacity Indicator Locations........................ 75 Sample Load Chart................................... 76 Example............................................. 78 5.6 Attachment Installation............................. 79 Mechanical Quick Coupler............................ 80 Hydraulic Quick Coupler............................. 81 5.7 Hydraulic Operated Attachment....................... 82 5.8 Adjusting/Moving Forks.............................. 83 5.9 Attachment Operation................................ 84 Carriage with Forks................................. 85 Side Shift Carriage................................. 86 Rotate/Side Tilt Carriage........................... 88 Swing Carriage...................................... 90 Dual Fork Positioning Carriage...................... 92 Fork Extension...................................... 94 Bucket.............................................. 96 Multi-Purpose Bucket................................ 98 Fork Mounted Hook...................................100 Coupler Mounted Hook................................102 Truss Boom..........................................103 Personnel Work Platform - Fork Mounted..............104 Material Handling Arm...............................106 Boom Head-Mounted Winch.............................108 Section 6 - Emergency Procedures............................109 6.1 Towing a Disabled Product...........................109 Moving Short Distances..............................109 Moving Longer Distances.............................109 6.2 Emergency Lowering of Boom..........................110 6.3 Emergency Exit from Enclosed Cab....................110 Fixed Window (if equipped)..........................110 Latch Window (if equipped)..........................110 Section 7 - Lubrication and Maintenance.....................111 7.1 Introduction........................................111 Clothing and Safety Gear............................111 7.2 General Maintenance Instructions....................112 7.3 Service and Maintenance Schedule....................113 10, 1st 50 & 50 Hour Maintenance Schedule...........113 1st 250, 250 & 1st 500 Hour Maintenance Schedule....114 500, 1000 & 1500 Hour Maintenance Schedule..........115 7.4 Lubrication Schedules...............................116 50 Hour Lubrication Schedule........................116 250 Hour Lubrication Schedule.......................118 1000 Hour Lubrication Schedule......................119 7.5 Operator Maintenance Instructions...................120 Fuel System.........................................120 Air Intake System...................................122 Engine Oil..........................................124 Hydraulic Oil.......................................125 Tires...............................................126 Transmission Oil....................................129 Engine Cooling System...............................130 Battery.............................................131 Windshield Washer System (if equipped)..............132 Section 8 - Additional Checks...............................133 8.1 General.............................................133 8.2 Reverse Sensor System (if equipped).................133 Section 9 - Specifications..................................135 9.1 Product Specifications..............................135 Fluids..............................................135 Capacities..........................................139 Tires...............................................140 Performance.........................................141 Dimensions..........................................142 Index.......................................................143 Inspection, Maintenance and Repair Log......................147
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M