CAT SU488 D Scoop Operation & Maintenance Manual (BI002297) – PDF DOWNLOAD
FILE DETAILS:
CAT SU488 D Scoop Operation & Maintenance Manual (BI002297) – PDF DOWNLOAD
Language : English
Pages : 312
Downloadable : Yes
File Type : PDF
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DESCRIPTION:
CAT SU488 D Scoop Operation & Maintenance Manual (BI002297) – PDF DOWNLOAD
About this manual
This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.
Before starting to work
applicable operating manual
Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.
machine type
This operating manual is intended for:
SU488 Diesel-XP Scoop
Serial No.: N/A
and is only permitted to be used for equipment of this type.
new operation manual
The operating manual must be accessible at all times to all persons working on or with the machine. It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is
no longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or on the machine. Every person working on the face or in the intersection between face and entry or in the entry must read this operating manual.
TABLE OF CONTENTS:
CAT SU488 D Scoop Operation & Maintenance Manual (BI002297) – PDF DOWNLOAD
1. About this manual
About this manual 1.3
Before starting to work 1.3
Who is this operating manual intended for? 1.3
What is the purpose of this operating manual? 1.4
Characters and symbols 1.5
2. Your safety
Your safety 2.3
Personnel 2.4
Operation 2.4
Installation and repair 2.4
Operating conditions 2.5
Intended use 2.5
Unauthorized use 2.5
Safety instructions 2.7
General rules 2.7
Storage and transport 2.8
Pre-start inspection 2.8
Installation and start-up 2.9
Operation 2.9
Stopping 2.10
Maintenance and repair 2.10
Diesel emissions 2.11
Handling of hydraulic fluids 2.13
3. Storage and transport
Storage and transport 3.3
Storage 3.3
Storage of the machine and spare parts 3.3
Transport 3.4
Before transport 3.5
4. Installation
Installation 4.3
Points to observe prior to installation 4.3
Who is allowed to carry out installation? 4.3
Which tools are required for installation? 4.3
Notes on installation 4.4
Pre-installation check list 4.5
Safety features 4.6
5. Operation
Pre-operation suggestions 5.3
Operation 5.4
How to operate the Scoop 5.4
Who is allowed to operate the Scoop 5.4
When can operation be started? 5.4
Controls and indicators 5.5
Operator’s compartment – left and center 5.5
Operator’s compartment – right 5.6
Engine monitoring system 5.22
Secondary shutdown system (optional) 5.30
Hazard zone 5.32
Starting procedure 5.33
Shutdown procedure 5.35
Towing a disabled machine 5.37
Instructions on the maintenance 5.39
Important notes 5.39
Before maintenance 5.39
Critical torque values 5.41
Lubricants, fluids and capacities 5.41
Specific lubrication and maintenance schedule 5.42
Specific lubrication and maintenance procedure 5.46
Pre-shift 5.46
Every third shift 5.49
Weekly 5.55
Every three months 5.62
First 50 hours of service 5.66
Every 100 hours 5.67
Every 500 hours 5.10
Every 1000 hours 5.72
Every six months 5.73
Servicing heavy duty air filter elements 5.74
Diesel emissions maintenance (reference) 5.78
Replacement of wear parts 5.145
Tire/Wheel installation 5.145
Axles 5.149
Drive shaft 5.152
Accumulator operation and precharging 5.153
Ejector blade and cylinder 5.155
Canopy/Cab 5.157
Steering cylinder 5.158
Tilt cylinder 5.161
Lift cylinder 5.162
Brake bleeding procedure 5.164
Instructions on the adjustment procedures 5.165
Main relief – primary (main implement) pump section 5.165
Main relief – auxiliary pump section 5.166
Unloading valve 5.167
Relief valve – brake cooling manifold 5.168
Pressure reducing valve – HRC pilot control circuit 5.169
MSHA checklists 5.171
Troubleshooting procedures 5.217
Hydraulic system (general) 5.218
Brakes 5.221
Hydraulic cylinders 5.223
Hydraulic pump 5.224
Valves 5.226
Engine 5.227
Converter 5.237
Transmission 5.239
Fuel injector 5.240
Compressor 5.240
Leaking intake system 5.242
Air intake system restriction and fuel flow 5.242
Catalyst failure 5.242
Exhaust particulate filter failure 5.243
Diesel Safety System Troubleshooting 5.244
6. Technical data
Technical data 6.3
Components of the 488D-XP 6.3
Technical data 6.3
Tightening torques 6.5
Permissible data 6.11
Lubrication fluids and greases 6.11
7. For your information
For your information 7.3
Our service 7.3
Service address 7.3
Rebuild facility address 7.4
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