Cat SU488 D Scoop Operation and Maintenance Manual BI002297 – PDF DOWNLOAD
FILE DETAILS:
Cat SU488 D Scoop Operation and Maintenance Manual BI002297 – PDF DOWNLOAD
Language : English
Pages :312
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Cat SU488 D Scoop Operation and Maintenance Manual BI002297 – PDF DOWNLOAD
Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Diesel emissions 2 11
Handling of hydraulic fluids 2 13
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Pre-operation suggestions 5 3
Operation 5 4
How to operate the Scoop 5 4
Who is allowed to operate the Scoop 5 4
When can operation be started? 5 4
Controls and indicators 5 5
Operator’s compartment – left and center 5 5
Operator’s compartment – right 5 6
Engine monitoring system 5 22
Secondary shutdown system (optional) 5 30
Hazard zone 5 32
Starting procedure 5 33
Shutdown procedure 5 35
Towing a disabled machine 5 37
Instructions on the maintenance 5 39
Important notes 5 39
Before maintenance 5 39
Critical torque values 5 41
Lubricants, fluids and capacities 5 41
Specific lubrication and maintenance schedule 5 42
Specific lubrication and maintenance procedure 5 46
Pre-shift 5 46
Every third shift 5 49
Weekly 5 55
Every three months 5 62
First 50 hours of service 5 66
Every 100 hours 5 67
Every 500 hours 5 10
Every 1000 hours 5 72
Every six months 5 73
Servicing heavy duty air filter elements 5 74
Diesel emissions maintenance (reference) 5 78
Replacement of wear parts 5 145
Tire/Wheel installation 5 145
Axles 5 149
Drive shaft 5 152
Accumulator operation and precharging 5 153
Ejector blade and cylinder 5 155
Canopy/Cab 5 157
Steering cylinder 5 158
Tilt cylinder 5 161
Lift cylinder 5 162
Brake bleeding procedure 5 164
Instructions on the adjustment procedures 5 165
Main relief – primary (main implement) pump section 5 165
Main relief – auxiliary pump section 5 166
Unloading valve 5 167
Relief valve – brake cooling manifold 5 168
Pressure reducing valve – HRC pilot control circuit 5 169
MSHA checklists 5 171
Troubleshooting procedures 5 217
Hydraulic system (general) 5 218
Brakes 5 221
Hydraulic cylinders 5 223
Hydraulic pump 5 224
Valves 5 226
Engine 5 227
Converter 5 237
Transmission 5 239
Fuel injector 5 240
Compressor 5 240
Leaking intake system 5 242
Air intake system restriction and fuel flow 5 242
Catalyst failure 5 242
Exhaust particulate filter failure 5 243
Diesel Safety System Troubleshooting 5 244
6 Technical data
Technical data 6 3
Components of the 488D-XP 6 3
Technical data 6 3
Tightening torques 6 5
Permissible data 6 11
Lubrication fluids and greases 6 11
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
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