CAT Shearer EL2000 PMC™ Evo-S Control System Operating and Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
CAT Shearer EL2000 PMC™ Evo-S Control System Operating and Maintenance Manual – PDF DOWNLOAD
Language : English
Pages : 272
Downloadable : Yes
File Type : PDF
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DESCRIPTION:
CAT Shearer EL2000 PMC™ Evo-S Control System Operating and Maintenance Manual – PDF DOWNLOAD
General Features
PMC-S is a new generation control system platform for the Caterpillar range of Longwall Shearers. Specifically designed for ease of installation, commissioning and maintenance, PMC-S combines a flexible distributed field bus system with easily accessible equipment, utilising state of the art hardware and software technology. The main components that make up the shearer control system are shown below:
TABLE OF CONTENTS:
CAT Shearer EL2000 PMC™ Evo-S Control System Operating and Maintenance Manual – PDF DOWNLOAD
1 PMC-S Control System. 6
1.1 General Features6
1.2 System Overview7
1.2.1 PLC7
1.2.2 Automation IPC8
1.2.3 Keypad . 9
1.2.4 Electrical Systems and Equipment 12
1.2.5 Contactors 13
1.2.6 Motors 13
1.2.7 Haulage15
1.2.8 Encoder 17
1.2.9 Pre Start Warning Alarm 18
1.2.10 Door Push Buttons . 18
1.2.11 Solenoid Controls. 18
1.2.12 Pilot Circuit . 18
1.2.13 Earth Leakage Monitoring 20
1.2.14 Methane Monitoring . 21
1.3 Operating Procedure 22
1.3.1 Visible Disconnect 22
1.3.2 Operator Control Modes 23
1.3.3 Motor Start / Stop Operation . 30
1.3.4 Hydraulic Function Operation 34
1.3.5 Haulage Operation . 38
1.4 Man Machine Interface. 43
1.4.1 Display Page Formats43
1.4.2 Page Navigation . 45
1.4.3 Status Indication by Colour 51
1.4.4 Page Descriptions 52
1.4.5 Device Module Set up89
1.4.6 Setting up MAC Table99
1.4.7 Software Installation MMC . 102
1.4.8 Web browser Installation 113
1.4.9 Software Revision Check . 115
1.4.10 Parameter Management118
1.4.11 Breuer Drive Page Enhancements126
2 Control System: Automation130
2.1 Introduction and Purpose of Auto Steering . 130
2.1.1 Machine Automation Information. 130
2.2 Machine Dimensions130
2.2.1 Device Positions132
2.2.2 Machine and Drum Positions . 133
2.3 Machine Position Encoders 134
2.3.1 Overview and Commissioning. 134
2.3.2 Machine Angle Measurement136
2.3.3 Ranging Arm Potentiometers. 138
2.4 General Operation Overview140
2.4.1 Communication Layout 141
2.4.2 Shearer Radio Transmitter Operation Overview 141
2.4.3 Haulage Overview143
2.4.4 Status Beacons143
2.4.5 Drum Modes and Automation Methods . 144
2.5 Automation Zones. 151
2.5.1 Face Settings Zones 152
2.5.2 Drum Automation Zones152
2.5.3 Cowl Automation Zones. 154
2.6 State based Automation. 155
2.6.1 State Automation Overview. 155
2.6.2 Automation State Table Description 156
2.6.3 Automation State Quick Guide . 158
2.7 Automation Configuration Options 161
2.7.1 Ranging Arm Control Set Up . 161
2.7.2 Gain Definitions165
2.7.3 Limit Definitions169
2.7.4 Ranging Arm Hydraulic Boost 174
2.8 Anti-Collision Drum Raise Inhibit 176
2.9 LongwallFusion Face Alignment . 178
2.10 Enhanced Horizon Control 187
2.11 Extended Functions 187
2.11.1 Encoder Fail Detect. 187
2.11.2 Ranging Arm Gear Mesh Enhancement188
2.11.3 Ranging Arm Levelling . 192
2.11.4 Thermal Inclinometer Enhancement 194
2.11.5 Water Exclusion Zone Enhancement. 199
2.11.6 Boil Overtension Limit Switch200
2.12 Remote Control. 204
2.12.1 System Overview. 204
2.12.2 Display. 205
2.12.3 Operator Modes . 206
2.12.4 Visualisation . 206
2.12.5 Communications Monitoring 209
2.12.6 Tilt / Drop Detection. 210
2.12.7 Handset Display. 210
2.12.8 Radio Handset Messaging. 211
3 Faults and Alarms. 214
3.1 Introduction. 214
3.2 Keypad Overview215
3.3 Display Pages Overview . 216
3.4 Display Pages Menu Overview. 217
3.5 Faults, Alarm and Event Handling218
3.5.1 Faults Overview . 221
3.5.2 Fault Actions 225
3.5.3 Fault Descriptions 228
3.6 Inactive Functions / Transducers . 229
3.7 Logged Faults, Alarms and Events . 231
3.8 MMC Fault Management 233
3.8.1 Fault List233
3.8.2 Fault Description Window 234
3.8.3 Navigation 235
3.8.4 Flow Chart235
4 Appendix 236
4.1 PMC™ Evo-S Commissioning Menu Pages. 236
4.2 PMC™ Evo-S Commissioning Automation Pages. 237
4.3 Faults, Alarms and Events 247
4.3.1 Machine Event Messages248
4.3.2 Machine Fault Messages. 249
4.3.3 Machine Alarm Messages264
4.3.4 State Automation Faults. 268
4.3.5 State Automation Alarms. 270
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