Cat C15 Standby Generator Set Parts Manual – PDF DOWNLOAD
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Cat C15 Standby Generator Set Parts Manual – PDF DOWNLOAD
Caterpillar Form No. SERP4325
G6B1-Up (Generator)
G7A1-Up (Generator)
C5H1-Up (Generator Set)
FFH1-Up (Engine)
GENERAL INFORMATION
1. MACHINE IDENTIFICATION :
Caterpillar machines are identified by Product Identification Numbers (PIN). Some components included in a machine may be identified by Serial Numbers (S/N). Typical components that will be serialized include engines, transmissions, bulldozers, and rippers.
- The machine and engine are further identified by arrangement numbers and in some cases modification numbers. These numbers are shown on the product identification plate(s) and on the master plate in the operator’s compartment. Caterpillar dealers need all of these numbers to determine accurate parts identification.
- Effective First Quarter 2001 the Caterpillar Product Identification Number (PIN) will change from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard.
2. ORDERING PARTS :
- Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Caterpillar machines.
- Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the machine for which the parts are needed.
3. PARTS MANUAL ORGANIZATION :
Product information in this manual is presented as “information elements” that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual.
TABLE OF CONTENTS:
Cat C15 Standby Generator Set Parts Manual – PDF DOWNLOAD
GENERAL INFORMATION A4
REPAIR ALTERNATIVES A7
SUPPLEMENTAL COOLANT ADDITIVES A8
MAINTENANCE PARTS A9
INDEX A14
ENGINE ARRANGEMENT 1
ENGINE AR-COMPLETE 1
ENGINE AR-CORE 17
GENERAL AR 21
GENERAL AR-GENSET 25
BASIC ENGINE 29
ADAPTER GP-PUMP DRIVE 29
BASE GP-VALVE COVER & INJ HARN 30
CAMSHAFT GP 34
COUPLING GP-GENERATOR 35
COVER GP-AIR COMPRESSOR 36
COVER GP-CYLINDER BLOCK 37
COVER GP-ENGINE LIFTING EYE 39
COVER GP-FLYWHEEL HOUSING 40
COVER GP-FRONT HOUSING 42
COVER GP-VALVE MECHANISM 43
CRANKSHAFT GP 54
CYLINDER BLOCK AS 55
CYLINDER BLOCK GP 57
CYLINDER HEAD AS 62
CYLINDER HEAD GP 66
DAMPER GP 76
DRIVE GP-FAN 78
DRIVE GP-PUMP 82
FASTENER GP-FRONT HOUSING 83
FASTENER GP-VALVE MECHANISM 84
FLYWHEEL GP 85
GEAR GP-CAMSHAFT 86
GEAR GP-FRONT 87
HOUSING GP-FLYWHEEL 92
HOUSING GP-FRONT 95
LIFTING GP-ENGINE 98
MECHANISM GP-FUEL PUMP &
VALVE 100
MOUNTING GP-ALTERNATOR 103
MOUNTING GP-ENGINE &
GENERATOR 106
PAN GP-OIL 108
PISTON & ROD GP 110
PLUG GP-CYLINDER BLOCK 112
PLUG GP-CYLINDER HEAD 115
PLUG GP-FLYWHEEL HOUSING 116
ROCKER ARM GP 117
SEAL GP-CRANKSHAFT 122
SUPPORT GP-ENGINE 124
V-BELT SET 125
LUBRICATION SYSTEM 127
BASE GP-OIL FILTER 127
DRAIN GP-OIL 130
FASTENER GP-OIL PUMP MOUNTING 132
FILLER GP-ENGINE OIL 133
FILTER GP-ENGINE OIL 134
FUMES DISPOSAL GP 137
GAUGE GP-OIL LEVEL (DIPSTICK) 140
GUIDE GP-OIL LEVEL GAUGE 141
LINES GP-ENGINE OIL 142
LINES GP-TURBOCHARGER OIL 143
PUMP GP-ENGINE OIL 145
PUMP GP-SUMP 146
COOLING SYSTEM 149
FAN GP-BLOWER 149
FASTENER GP-WATER PUMP 150
GUARD GP-RADIATOR 151
LINES GP-COOLANT DRAIN 152
LINES GP-WATER 153
PUMP GP-WATER 158
RADIATOR & AFTERCOOLER GP 166
RADIATOR GP 170
AIR INLET AND EXHAUST SYSTEM 201
AIR CLEANER GP 201
CAP AS-AIR CLEANER 211
CONNECTION GP-EXHAUST 212
ELBOWGP-AIR INLET 213
ELBOWGP-EXHAUST 214
EXHAUST GP 216
FITTING GP-EXHAUST 219
MANIFOLD GP-EXHAUST 221
MOUNTING GP-EXHAUST 222
MOUNTING GP-MUFFLER 223
MUFFLER 225
MUFFLER GP 226
PRECLEANER GP 228
SHIELD GP-MANIFOLD 229
TURBOCHARGER GP 230
FUEL SYSTEM 238
BASE GP-FUEL FILTER 238
BASE GP-FUEL TANK 239
CONTROL AS-GOVERNOR 251
FILTER GP-FUEL 253
FILTER GP-WATER SEP & FUEL 256
FITTING GP-FUEL LINES 259
LINES GP-FUEL 260
LINES GP-FUEL FILTER 274
PUMP & MTG GP-FUEL TRANSFER 275
PUMP GP-FUEL INJECTION 277
SEBP4325-17 TABLE OF CONTENTS A1
TABLE OF CONTENTS
Name Page Name Page
PUMP GP-FUEL PRM & SEC FILTER 278
PUMP GP-FUEL TRANSFER 279
VALVE GP-CHECK 285
VALVE GP-FUEL BYPASS 287
ELECTRICAL AND STARTING SYSTEM 288
ADAPTER GP-COMMUNICATION 288
ALTERNATOR GP-CHARGING 289
BATTERY CHARGER 295
BATTERY CHARGER GP 298
BATTERY GP 300
BOX GP-CONNECTION 304
BRACKET GP-TERMINAL 307
CABLE AS 309
CABLE AS-BRAIDED 319
CABLE GP 320
CIRCUIT BREAKER GP 321
CONDUIT GP 353
CONDUIT GP-ELECTRICAL 356
CONNECTION GP-ELECTRICAL 359
CONNECTOR AS 370
CONTACTOR GP 371
CONTROL & MTG GP-ENGINE ELEK 377
CONTROL GP-ETHER ELECTRONIC 379
FASTENER GP-WIRING HARNESS 381
FUSE GP 383
HARNESS AS-CONTROL 388
HARNESS AS-ENGINE 388
HARNESS AS-LIGHTING 389
HARNESS AS-MONITOR 389
HARNESS AS-PANEL 390
HARNESS AS-POWER 390
HARNESS AS-WIRING 390
HEATER GP-JACKETWATER 399
KIT-INSULATION 403
MOUNTING GP 404
MOUNTING GP-BATTERY CHARGER 405
MOUNTING GP-BRACKET 407
MOUNTING GP-BUS BAR 410
MOUNTING GP-ELECTRONIC
CONTROL 411
MOUNTING GP-JACKET WTR
HEATER 413
MOUNTING GP-PANEL 419
MOUNTING GP-SENSOR 421
MOUNTING GP-TERMINAL STRIP 424
MOUNTING GP-WIRING 429
PANEL GP-CIRCUIT BREAKER 430
PLUG GP-BOX 431
RELAY GP 432
RELAY GP-GROUND FAULT 433
SENSOR GP-COOLANT LEVEL 435
SENSOR GP-ENGINE 436
SENSOR GP-LIQUID LEVEL 442
SENSOR GP-PRESSURE 443
SENSOR GP-SPEED 452
SENSOR GP-TEMPERATURE 464
SHUNT-TRIP 470
STARTING AID GP-ETHER 472
STARTING MOTOR GP-ELECTRIC 483
STRIP GP-TERMINAL 490
SUPPORT GP-BATTERY 496
SUPPORT GP-CABLE 501
SWITCH AS 502
SWITCH AS-LIQUID LEVEL 505
SWITCH GP-DISCONNECT 516
SWITCH GP-LIQUID LEVEL 520
SWITCH GP-PRESSURE 521
SWITCH GP-PUSH BUTTON 522
TERMINAL & PLATE AS 523
TERMINAL GP-CIRCUIT BREAKER 529
TRANSFORMER 544
TRANSFORMER GP-CURRENT 547
WIRING GP-ELECTRONIC CONTROL 569
WIRING GP-GENERATOR 575
ENCLOSURES, GUARDS AND BASES 577
BASE GP 577
BASE GP-ENGINE & GENERATOR 578
BASE GP 581
BRACKET GP-SUPPORT 584
COVER GP-ACCESS 585
COVER GP-BASE 594
COVER GP-ENCLOSURE 605
COVER GP-GENERATOR 609
DOOR GP-ACCESS 610
DUCT GP-CABLE 616
DUCT GP-ENCLOSURE 618
ENCLOSURE AS 619
ENCLOSURE GP-GENERATOR 621
ENCLOSURE GP-GENSET 737
EXTENSION GP-BASE 771
FASTENER GP-COVER 781
FASTENER GP-ENCLOSURE 782
GUARD GP-ENGINE 783
INSULATION GP-GENERATOR 785
MOUNTING GP-BEAM 789
GENERATORS 790
CONNECTION GP-GENERATOR 790
CONNECTION GP-GENERATOR
LEADS 791
CONNECTION GP-TERMINAL STRIP 886
GENERATOR AR 905
GENERATOR GP 925
HEATER GP-SPACE 1131
INSULATION GP-WEATHER 1132
LIFTING GP-GENERATOR 1134
MOUNTING GP-GENERATOR 1136
A2 TABLE OF CONTENTS SEBP4325-17
TABLE OF CONTENTS
Name Page Name Page
MOUNTING GP-VOLTAGE
REGULATOR 1138
REGULATOR AS-VOLTAGE 1140
REGULATOR GP-VOLTAGE 1142
OPERATOR STATION 1150
BRACKET GP-MOUNTING 1150
CONTROL GP-ALARM MODULE 1151
CONTROL GP-ENGINE MONITORING 1152
CONTROL GP-GENERATOR SET 1155
CONTROL GP-SPEED 1163
COVER GP-ACCESS 1166
COVER GP-CONTROL PANEL 1176
DOOR AS-ACCESS 1181
DOOR GP 1183
FASTENER GP-INSTRUMENT PANEL 1191
FASTENER GP-PANEL 1192
FILTER GP-ELECTRONIC 1193
MOUNTING GP-CONTROL PANEL 1195
MOUNTING GP-DIVIDER PLATE 1201
MOUNTING GP-INSTRUMENT PANEL 1202
PANEL GP-CONTROL 1203
PANEL GP-ELECTRICAL 1208
PANEL GP-ELECTRONIC 1213
PLATE GP-COVER 1225
POTENTIOMETER AS 1227
SEAL GP-ENCLOSURE 1228
SERVICE EQUIPMENT AND SUPPLIES 1231
CHART-PLATE & FILM 1231
FILM GP 1232
KIT-INSTALLATION 1244
PART NUMBER INDEX B1
SEBP4325-
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V