CAT Bucyrus Ravensworth Set 2 Monorail Manual – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus Ravensworth Set 2 Monorail Manual – PDF DOWNLOAD
Language : English
Pages : 54
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Bucyrus Ravensworth Set 2 Monorail Manual – PDF DOWNLOAD
GENERAL SAFETY 5
SAFETY 6
Residual Risk 6
Supplementary Regulations 6
PERSONNEL 6
Operation and maintenance 6
Qualification 6
REPAIR 7
USE IN CONFORMANCE WITH SPECIFICATIONS 7
USE CONTRARY TO SPECIFICATIONS 7
SAFETY INSTRUCTIONS 8
Basic principles 8
Lighting 8
Signalling Systems and Protective Devices 8
Emergency Stop 8
Support Lock-out Switch 8
Moving Parts 8
STORAGE AND TRANSPORT 9
HYDRAULICS 10
Handling of Hydraulic Fluids 10
Maintenance and Repair 10
Permissible Hoses 11
Installation of Hydraulic Hoses 11
STORAGE AND TRANSPORT 14
STORAGE 14
Storing the equipment 14
Before transport 15
Transport of the components 15
ASSEMBLY 16
PRIOR TO ASSEMBLY 16
Who is allowed to carry out assembly work? 16
Assembly notes 16
INTRODUCTION 17
MAJOR COMPONENTS OF MONORAIL 20
RAILS 20
Curved Rail Section 21
INBYE RIGID SECTION 21
OUTBYE MANIFOLD (OUTBYE FILTER STATION) 22
INBYE MANIFOLD (INBYE FILTER STATION) 22
HOSE AND CABLE SUPPORT 23
BUMPER TROLLEY 24
CABLE CONNECTOR STATION 25
RAIL STORAGE UNIT ERROR! BOOKMARK NOT DEFINED.
DCB 25
MONORAIL TRANSPORT UNITS 25
INSTALLATION PLATFORM ERROR! BOOKMARK NOT DEFINED.
INSTALLATION 26
ENGINEERING AND PLANNING 26
MONORAIL INSTALLATION PLATFORM ADVANCE 26
ROOF HANGER BRACKETS (MONKEY FACE HANGERS) 27
TRANSPORT UNITS 28
Unloading the transport unit 29
INSTALLING RAILS 32
REMOVING RAILS 33
CURVED RAIL INSTALLATION 34
Adaptor Rail 35
Curved Rail 35
TROLLEY INSTALLATION 36
CABLE AND HOSE INSTALLATION 37
CHANGING HOSES 37
Inbye Filter Station 37
Outbye Manifold 37
INSTALLING THE PUSH ARM 38
CABLE INSTALLATION 39
SYSTEM CHECK LISTS 40
MONORAIL MONITORING 41
POWER CENTRE MOVE 41
SYSTEM OPERATION 42
MONORAIL SEQUENCE 43
SHUNTING TROLLEY ‘MULE’ 44
TECHNICAL SPECIFICATION 46
OPERATION 47
Engrailment of ‘Mule’ on the rail system 47
Brake release 47
Brake operation 47
Pretensioning of drive wheels 47
‘MULE’ INSTALLATION PLATFORM 47
MONORAIL MAINTENANCE 48
DAILY MAINTENANCE 48
Rails and roof bolts 48
Trolley body’s and brake levers including bolts: 48
Running and drive wheels: 48
Couplings and drawbars of attached vehicles and trolleys: 48
Brake shoes 48
Compressed air motor 48
Hoses 48
Brake release cylinder 48
Check Operation of Brake 49
MONTHLY MAINTENANCE 49
‘MULE’ MAINTENANCE 50
CHECK DAILY: 50
Trolley body and brake levers including bolts 50
Running and drive wheels 50
COUPLINGS AND DRAWBARS OF ATTACHED VEHICLES AND TROLLEYS 50
Brake shoes 50
PNEUMATIC SYSTEM 50
Compressed air motor 50
Hoses 50
Valves 50
Brake release cylinder 51
Check Operation of Brake 51
CHECK WEEKLY: 51
CHECK MONTHLY: 51
PERFORMANCE GRAPH OF ‘MULE’ 9 KW 52
LUBRICATION SCHEME FOR ‘MULE’ 9 KW 53
Weekly Maintenance 53
S.S