Cat Bucyrus EM21-78 Ravensworth Set 2 BSL Manual – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus EM21-78 Ravensworth Set 2 BSL Manual – PDF DOWNLOAD
Language : English
Pages : 52
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat Bucyrus EM21-78 Ravensworth Set 2 BSL Manual – PDF DOWNLOAD
GENERAL SAFETY 5
SAFETY 6
Residual Risk 6
Supplementary Regulations 6
PERSONNEL 6
Operation and maintenance 6
Qualification 6
REPAIR 7
USE IN CONFORMANCE WITH SPECIFICATIONS 7
USE CONTRARY TO SPECIFICATIONS 7
SAFETY INSTRUCTIONS 8
Basic principles 8
Lighting 8
Signalling Systems and Protective Devices 8
Emergency Stop 8
Support Lock-out Switch 8
Moving Parts 8
STORAGE AND TRANSPORT 9
HYDRAULICS 10
Handling of Hydraulic Fluids 10
Maintenance and Repair 10
Permissible Hoses 11
Installation of Hydraulic Hoses 11
STORAGE AND TRANSPORT 14
STORAGE 14
Storing the equipment 14
TRANSPORT 15
Before transport 15
Transport of the components 16
ASSEMBLY 17
PRIOR TO ASSEMBLY 17
Who is allowed to carry out assembly work? 17
Assembly notes 17
Clamping bolt connection in the overlapping area 18
HOSE AND CABLE SUPPORT 21
BSL 22
FUNCTIONS AND PURPOSE OF BSL 22
MAJOR COMPONENTS OF BSL 22
BSL RETURN HEAD (GRADIENT PAN) 23
MINIPANS 23
BSL GOOSENECK 24
DCB 25
FLOOR PLOUGH 25
WATER CIRCUIT 28
WATER SPRAYS 30
CRUSHER 31
Drive Unit 32
Impact Elements 32
K8 Gearbox 32
VOITH 650 TURBO FLUID COUPLING 34
GREASE SYSTEM 35
BSL – CARRY-OUT START, STOP AND SHUT-DOWN PROCEDURES 36
NORMAL START 36
TEMPORARY STOP PROCEDURE 36
NORMAL SHUTDOWN PROCEDURE 36
BSL START-UP SEQUENCE 36
RUNNING BSL WITH SLOWRUNNERS 37
BSL MAINTENANCE 38
BSL CHAIN TENSIONING 38
BREAKING AND REMOVING CHAIN PROCEDURE 40
CHANGING BSL FLIGHTS 41
ADJUSTING CRUSHER PASSAGE HEIGHT 42
FLUID COUPLING & GEARBOX MAINTENANCE CHECKING AND FILLING BSL / CRUSHER44
CHECKING AND CHANGING BSL GEARBOX OIL 45
To check the BSL drive oil level 45
To top up oil 45
To drain oil: 46
PERMISSIBLE MEDIA 47
Hydraulic fluids 48
INSPECTIONS 48
Shift Inspections 48
Daily Inspections 48
Monthly Inspections 48
3 monthly Inspections 48
HOSE REPLACEMENT – GENERAL 49
CYLINDER REPLACEMENT – GENERAL 49
LUBRICATION & INSPECTIONS 50
GREASE SYSTEM 50
Water Circuit 50
Inspection (Shift) 51
Inspection (Daily) 51
S.S