CAT Armored Face Conveyor chain tensioner with PMC®-R Operation & Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
CAT Armored Face Conveyor chain tensioner with PMC®-R Operation & Maintenance Manual – PDF DOWNLOAD
About this manual
This chapter provides you with important information which will make working with this manual easier. In addition, you receive information on the structure of this manual and the symbols and characters used.
Applicable operating manual
Before starting work
You endanger yourself, others and equipment if you do not use an operating manual that complies with the deployment case named. Ensure that the data on the housings for the system components verify that they belong to the MCU System
Deployment case
This Operating Manual is part of the
control system of a shield support with system components that are part of the MCU System
Current Operating Manual
Operating Manuals for the affected shield support must always be available at the place of operation. Request the respective Operating Manuals at once if the ones on hand are no longer complete or if they are illegible
Who is this operating manual intended for?
- This operating manual is intended for all persons who set up the MCU system, those who work with it, do the settings and perform troubleshooting.
- All persons working on the face, in the intersection between face and entry, or in the entry must read this operating manual.
This includes persons who:
Are in charge of transport
Perform assembly/disassembly work
Eliminate faults
Carry out the daily routine work in the longwall
Perform maintenance work
Carry out repairs
Supervisory personnel who:
J Initiate and/or supervise the activities just indicated.
TABLE OF CONTENTS:
CAT Armored Face Conveyor chain tensioner with PMC®-R Operation & Maintenance Manual – PDF DOWNLOAD
1 About this manual
Before starting work 13
Characters and symbols used 14
2 Your safety
Further operating manuals 23
Personnel 23
Installation and repair 23
Operating conditions 24
Intended use 24
Unauthorized use 24
Surrounding area conditions 24
Prerequisites for operation 24
Safety instructions 25
3 Storage and transport
Storage 33
Storage of the equipment 33
Transport 33
Before transport 33
Transport containers, dimensions and weights 33
4 Installation
Electrical chain tensioner 43
5 Operation
The PMC®-R – control unit 53
Maintenance of the computers 53
Tightening the mounting bolts 53
General information 53
System overview 54
System parts 55
The pressure sensor 55
The path measuring rod 55
The conveyor signal – interface 55
The electric power supply 56
The valve block 56
The PMC®-R control unit computer 56
Bucyrus Europe GmbH, Lünen 2011E
BI623417
Contents
Chain tensioner PMC®-R
Operation of the PMC®-R control unit 57
The PMC®-R control unit; overview of the keyboard and
menu functions 57
Keyboard allocation for the PMC®-R Program 58
Changing program parameters 59
Display 511
Idle display 511
E-STOP 511
Local shield support blocked switch (black) 511
Display of non-connected or defective sensors 511
Menu structure in the PMC®-R (columns from left to right) 512
Menu call ups through menu keys 516
Menu call ups through speed dialing keys 516
Overview of the menu displays: 518
Manual control of the system 519
Enabling automatic sequence operation 519
Interrupting and switching off the automatic
sequence functions 520
The function of the <Stop> key 521
The function of the local blocking switch 521
The function of the emergency stop switch 521
The automatic sequence functions 521
Selection, enabling, activation and deactivation
of the automatic sequence 523
Starting and stopping the automatic sequence 523
Selection of an automatic sequence method 523
The automatic start-up (pretensioning cycle) 523
The automatic sequence operating modes 525
The pressure holding automatic sequence 525
The sequence of the automatic pressure maintenance
system 526
Conveyer shutdown 527
Rinsing the tensionable drive frame 527
Manual rinsing 527
Automatic rinsing time (cyclic) 528
Measurement values 529
Automatic pressure system parameters 531
SYSTEM PARAMETERS 540
Hist Error 545
ERROR MESSAGES 545
Service 546
Diagnostics 548
BLOCKING FUNCTIONS 551
AUTOMATIC SEQSELECTION 552
Bucyrus Europe GmbH, Lünen 2011E
BI623417
Contents
Doc no: 1999 001 024 BA 00 VESS / 04
Appendix 1: Error messages 553
Appendix 12: Saved error messages 554
Appendix 2: Meaning of the LED – displays in keys
1 to 9 555
Optional coupling to the face conveyor 556
Optional switch relay 556
6 Technical data
The PMC®-R control system 63
Design suitable for mining 63
Rear view of the PMC®-R 64
Longwall PMC®-R plug connections 64
Coding plug 64
Coding plug SKK24 64
Solenoid driver (VA) 66
Allocations of solenoid driver 66
VALVE STRIP CABLE 68
VALVE CABLE 69
Electric power supply 610
Sensors 611
Pressure sensor 611
Sensors 613
Reed measurement rod 613
SKK 24 Hose cable system 614
Isolations adapter (IA) 615
7 For your information
Standards and guidelines 73
Referenced standards and guidelines 73
Bucyrus Europe GmbH, Lünen 2011E
BI623417
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M