Case IH Tractor 2142,2152,2162 Draper Header CA20 Comb Adapter Service Manual (84175530)
FILE DETAILS:
Case IH Tractor 2142,2152,2162 Draper Header CA20 Comb Adapter Service Manual_84175530
Size : 41.3 MB
Format : PDF
Language : English
Number of Pages : 325 pages
Brand: Case IH
Type of machine: Tractor
Type of document: Service Manual
Model: 2142,2152,2162
Part No: 84175530
DESCRIPTION:
This Service Manual contains important information about the working, adjustment, and repair of your Draper Header and Combine Adapter. Refer to the Table of Contents at the beginning of this manual to locate specific items about the machine. This Service Manual should be used in conjunction with the Draper Header Operator’s Manual. The Left and Right side of the Draper Header and Combine Adapter are the same as your Left and Right hand while seated in the Combine Operator’s seat facing forward in a normal field operation position.
SCREENSHOT OF THE MANUAL:
TABLE OF CONTENTS:
1 – GENERAL INFORMATION AND SAFETY 1
GENERAL INFORMATION 1
STANDARD BOLT TORQUE 2
U S STANDARD 2
METRIC 3
METRIC TORQUE FOR ALUMINUM COMPONENTS 3
HYDRAULIC FITTINGS 4
STEEL HYDRAULIC FITTINGS 5
PRODUCT IDENTIFICATION NUMBERS 6
ENVIRONMENT 7
DISASSEMBLY, DECOMMISSIONING OR SCRAPPING THE MACHINE 7
PLASTIC AND RESIN PARTS 7
SAFETY DECALS 7
LUBRICATION AND MAINTENANCE CHART 8
OIL CAPACITIES 9
GENERAL SAFETY INFORMATION 10
SAFETY RULES 10
SERVICE AREA, FIRE EXTINGUISHER, FIRST AID KIT 13
PERSONAL SAFETY 14
DO NOT OPERATE TAG 15
COMBINE BALLAST 15
TRANSPORTATION SAFETY 16
TIRE SAFETY 17
MAINTENANCE SAFETY 18
DRIVESHAFT SAFETY 19
COMBINE FEEDER SAFETY LOCK 20
2300 / 2500 SERIES COMBINE 20
AFX8010, AXIAL-FLOW® 7010, 8010, 7120, 8120 AND 9120 21
AXIAL-FLOW® 5088, 6088 AND 7088 22
REEL SAFETY LOCK 23
FIRE OR EXPLOSION PREVENTION 24
2 – TROUBLESHOOTING 25
TROUBLESHOOTING 25
3 – GENERAL PROCEDURES 41
TAPER LOCK HUB 41
HOW IT WORKS 41
REMOVAL AND INSTALLATION 41
LOCK COLLAR 44
HOW IT WORKS 44
REMOVAL AND INSTALLATION 44
UNIVERSAL JOINT 45
HOW IT WORKS 45
REBUILDING THE UNIVERSAL JOINT 45
GUARDS 49
HOW IT WORKS 49
POINTED GUARD HEADER 50
DOUBLE KNIFE HEADERS – POINTED GUARDS 51
DOUBLE KNIFE HEADERS – FORGED STUB GUARDS 52
IMPORTANT GUARD INFORMATION 53
GUARD ADJUSTMENTS 53
4 – KNIFE DRIVE
KNIFE DRIVE SYSTEM 55
SINGLE KNIFE 55
DOUBLE KNIFE 56
WOBBLE BOX REMOVAL 58
SINGLE KNIFE 58
DOUBLE KNIFE 61
RIGHT SIDE WOBBLE BOX REMOVAL 64
DOUBLE KNIFE DRIVE TIMING 66
KNIFE DRIVE WOBBLE BOX 67
WOBBLE BOX REBUILD TOOLS 69
WOBBLE BOX DISASSEMBLY 70
WOBBLE BOX ASSEMBLY 77
WOBBLE BOX INSTALLATION 88
5 – ADAPTER DRIVE
ADAPTER GEARBOX 91
PREPARE TO REMOVE GEARBOX 91
INSTALL GEARBOX 92
DISASSEMBLY 93
ASSEMBLY 97
FEED AUGER 105
DRUM AUGER INTERNAL REPAIR – PRIOR TO P I N Y9ZN 110
DRUM AUGER INTERNAL REPAIR – P I N Y9ZN AND AFTER 112
ASSEMBLY 118
FEED AUGER INSTALLATION 122
6 – DRAPER DRIVE
DRAPER DRIVE SYSTEM 123
HYDRAULIC SCHEMATIC 123
DRAPER DECK 124
IDLER ROLLER BEARING REPLACEMENT 128
DRIVE ROLLER BEARING REPLACEMENT 130
ADAPTER FEED DECK 133
ADAPTER IDLER ROLLER BEARING REPLACEMENT 137
FEED DRAPER DRIVE ROLLER BEARING REPLACEMENT 141
7 – REEL DRIVE
REEL DRIVE SYSTEM 145
REEL CONFIGURATION 147
SINGLE SPAN REEL REMOVAL 148
DOUBLE REEL (SPLIT) REMOVAL 151
REEL DRIVE REPAIR 157
SINGLE REEL DRIVE DISASSEMBLY 157
SINGLE REEL ASSEMBLY 162
SPLIT REEL DRIVE DISASSEMBLY 166
DOUBLE REEL DRIVE ASSEMBLY 171
8 – HYDRAULIC SYSTEM
COMBINE ADAPTER HYDRAULICS 177
HOW IT WORKS 177
FORWARD OPERATION 178
FEED DRAPER RELIEF 179
SIDE DRAPER RELIEF 179
SCHEMATICS 180
REVERSE OPERATION 186
RELIEF PRESSURE 186
SCHEMATICS 187
COMBINE ADAPTER HYDRAULIC PRESSURE TEST 190
COMBINED REEL FORE / AFT HEADER TILT BLOCK 192
THREE SOLENOID DESIGN SELECTOR VALVE 192
HYDRAFORCE SELECTOR VALVE 192
SELECTOR VALVE SCHEMATIC 193
TWO SOLENOID DESIGN SELECTOR VALVE 199
HYDRAFORCE SELECTOR VALVE 199
SELECTOR VALVE SCHEMATIC 200
COMBINE DATA – OUTPUT SHAFT SPEEDS ON HEADER 201
HYDRAULIC TESTING AND REPAIR 202
MINIMUM TEST EQUIPMENT 202
CHECKING PISTON PUMP (KNIFE DRIVE) FLOW AND COMPENSATOR PRESSURE 203
CHECKING RELIEF AND FLOW – FEED DRAPER FORWARD 208
CHECKING RELIEF AND FLOW – SIDE DRAPERS FORWARD 210
SETTING THE UNLOADER VALVE “V7” 211
TESTING GEAR PUMP EFFICIENCY 212
CHECKING PUMP EFFICIENCY 213
TESTING PISTON PUMP EFFICIENCY 214
CHECKING PUMP EFFICIENCY 214
HYDRAULIC OIL SPECIFICATIONS 215
ADAPTER OIL TEMPERATURE 215
OIL CHANGE PROCEDURE 216
ADDING OIL TO RESERVOIR 218
REEL LIFT CYLINDERS 219
REEL LIFT THEORY 219
REEL DRIVE, LIFT AND FORE / AFT SCHEMATICS 220
DIAGNOSTIC TEST – STATIC 221
DIAGNOSTIC TEST – DYNAMIC 221
STATIC AND DYNAMIC TEST DIAGNOSTIC CHART 222
CYLINDER REPAIR 224
CENTER MASTER REEL LIFT CYLINDER 224
REEL LIFT SECONDARY MASTER LEFT CYLINDER 225
REEL LIFT SLAVE RIGHT CYLINDER 226
FORE / AFT CYLINDER 227
SINGLE REEL – REEL LIFT (LEFT) CYLINDER 228
SINGLE REEL – REEL LIFT (RIGHT) CYLINDER 229
FORE / AFT CYLINDER 230
DOUBLE REEL – CENTER MASTER REEL LIFT CYLINDER 231
DOUBLE REEL LIFT RIGHT CYLINDER 232
DOUBLE REEL LIFT LEFT CYLINDER 233
DOUBLE REEL FORE / AFT CYLINDER 234
HYDRAULIC MOTOR 235
SIDE DRAPERS 235
SIDE DRAPERS 242
DECK SHIFT 245
REEL 255
FEED DRAPER 265
MULTI-LINKS 274
9 – ELECTRICAL SYSTEM
ELECTRICAL HARNESSES 277
HEADER – GENERAL INFORMATION 277
LIGHTING 278
PRIOR TO P I N Y8ZN 278
P I N Y8ZN AND AFTER 284
ELECTRICAL HARNESS COMBINE SPECIFIC 290
TRANSPORT WIRING HARNESSES 293
SELECTOR VALVE 297
COMBINE ELECTRICAL HARNESS FOR THE SELECTOR VALVE 298
AUTOMATIC HEADER HEIGHT CONTROL (AHHC) 303
FLOAT OPTIMIZER 303
HOW IT WORKS 303
CALIBRATE 305
AUTOMATIC HEADER HEIGHT CONTROL (AHHC) TROUBLESHOOTING 306
FLOAT OPTIMIZER TROUBLESHOOTING 306
ADJUSTING THE SENSOR’S RANGE 306
POTENTIOMETER TROUBLESHOOTING 307
DIAGNOSTIC OF POTENTIOMETER 307
REEL SPEED 308
HOW IT WORKS 308
10 – FLEX LINKAGE
FLEX LINKAGE 309
HOW IT WORKS 309
DISASSEMBLY 310
ASSEMBLY 313
WING BALANCE 316
CUTTER BAR STRAIGHTNESS 318
CUTTER BAR STRINGING 318
11 – STRUCTURE
IMPACT REPAIRS 319
HOW IT WORKS 319
CUTTER BAR STRINGING 319
IMPACT REPAIR PARTS 320
VIDEO PREVIEW:
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