Car Bodywork Repair Manual – PDF DOWNLOAD
FILE DETAILS:
Car Bodywork Repair Manual – PDF DOWNLOAD
Language : English
Pages : 293
Downloadable : Yes
File Type : PDF
Size: 80.1 MB
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Car Bodywork Repair Manual – PDF DOWNLOAD
Using this book 4 More HinU, Tips and I”formation Ch. 3 Rust Treatment &
Safely – SII ‘Safety Sense” ” Proofing
Acknowledgements 3 Weld-on wings (remOlle end fid- • How Corrosion Occurs 54 see eh. 5
Body language • Bodywork Repairs 136 • Fighting Back 54
Weld-on DIY patch panel – see • Rustproofing – Wi,. injection
Tools & Equipment 12 eh. 5 Bodywork Rep.i,. 143
and treatment 57
Weld-on DIY Patch Panel- see
More Hints. Tips and
Safety Sense ” eh. 4 Painting:
Part 2 (Brush-painted bodywork) 102 Informarion
Chassis and sublrilme welding –
Safely – see ‘Safety Sense’ ” 58e eh, 5 Bodywork Repairs “. Cutting Out Rust; letting-in and
• welding II repair patch – see
eh.4 Painting: Part 2 (Brush
Ch. 2 Penel S •• t ing
Painted Bodyworit – how to
deal with hI 102
eh. 1 Welding • Introduction to Panel Be~ting 49 Blast Cleaning linc. Sand • Metalworking Techniques 50 Blastingl – see Ch. 5 • Introduction to Welding and • Mallets 51 Bodywork Aepsif3 167
Brazing 20 • Application 01 Dolly and Cutting Out Rust – short term • Types of Welding: Beater 51 panel and paintwork repairs- .” 20 • Spoons and Their see Ch. 6 Repairs On A
Carbon-arc 21 Applications 51 Shoestring (Cutting Out Rust.
OJly-acetylene 21 • Panel Finishing 52 etc): 172
MIG 21 • Annealing 53 and (Bodywork Repair and
• riG 21 Improvement From A Canl “. Selecting your Welding Gear 21 Mor/! Hinls, Tips ilnd Painting inside iI door (whilst • Welding Concepts and In{Olmarion being re-Skinnedl- see Ch. 5
Principles: Safety – see ‘Safety Sense’ ” Bodywork Repairs (Renewing
Compatibility 22 Using Body Solder; B Door Skin I 140
Distortion 22 Using Body Filler; Using undershield – see Ch. 6
Impurities 23 Body Finings; Repairs On A Shoestring 191
Joint types 23 Removing Stubborn FiJlings; • Welding Techniques: Light Crash Repair – front Ch . 4 Painting : Part 1
Arc – including overhead welding 24 “damage;
Carbon-arc brazing 2. Light Crash Repair – skle • Gun lore – types of spray gun 140
OKy-acetylene welding – damage; • Choose your Weapon 64
inctuding rod and wire thickness Filling a Replacement Bolt-on • Cleanliness Comes Last I 65
chan, and shuning-down Wing (including dent • Principal parts of the Spray Gun 67
procedure 29 removal): • Pulling on the paint 6.
OKy-acetylene cutting 36 Renewing a Door Skin; ,. Paint – its constituents 6.
Hints on welding stainless steel 3. Bonnet Front Damage.Repair: • Vehicle Manufacturer’s Paint
Hims on brazing aluminium Front Wing Damage Repair – All Types 69
alloys 3. Ch. 5 Bodywork Repairs 106 • Refinish Paint Types 69
OJly-acetylene brazing 39 Simple dent removal techniques • Clear-over-Base Finish 70
Heat shrinking a panel 39 – see Ch. 4 Painting : Part 2 • UndercoatS 70
TIG welding 41 (Respraying II Rear Wing) 94 • Pre-Spray Garage Preparation 71
MIG welding 41 Dent removal – double skinned • Preparing 10 Spray – intluding
MIG-welding in Awkward Places 46 panel – see Ch. 6 Repairs On test for paint type 72
MIG-spot welding 46 A Shoestring. (dent removal) ,.4 • Fratting (or Sanding~ 73
5
The Car Bodywork Repair Manual
• How to Flat 74 Spraying Qut of Doors – see Mo,~ Hints, Tips Bnd • Masking Off 74 eh. 6 Repairs On A Informa/ion • Preparing to Paint – summary 74 Shoestring 177 Safety – see ‘Salely Sense’ 17 • Spraying the Primer 75 Stripping and refitting doors, • Spraying the Colour Coal 75 windows and sports car soil • Start Spraying I 75 tops – see eh. 8 Doors, • Bits in the Gloss Coat! – don’, eh. 5 Bodywork Repair. Windows and Soh Tops 224
panic l 78 • Painting Pointers – handy hints 79 • Accident Repair wort;: 106-109 eh. 6 Repairs On A • Spray Gun Trouble Shooting ‘0 Assessing the damage Shoestring
• Paint Faults 81 Use 01 body repair jigs • Cutting Qut Rust – short • Paint Stripping 90 • Using Body Filler 110 • Painting Plastics ” • Using Body Solder 111 term repairs: 172-178
• Compressors – choice and use 91 • Body Fillings “‘ Using glass-fibre and tiller
• Removing Stubborn Fikings “‘ Rust retarders
More Hims, Tips IJnd • Ught Crash Repair – front
Dealing with ruSI scabs
Informarion end damage: 121 -126
Rubbing-down tips
Safety – see ‘Safety Sense’ 17 Replacing bolt-on wing and
Trim remOllal
Identifying the paint to use – see front panel
Spraying out-of-doors
Ch. 4 Painting: Part 2 94 Removing dents • Bodywork Repair and
Colour Codel – lee Ch. 4 Blending-in the edge of a
ImprOllements from a
Painting: Part 2 sprayed panel
Can: 178-193
Daaling With Brush-painted • Ught Crash Repair – side
Rellealing rust
Bodywork – including use of damage: 126-132
Using and shaping body
an isolator p.int- see Ch. 4 Remolling dents
filler
Palming: Part 2 102 Filling a door skin
Using stopper
Fining a new sill
Dent removal
Using a hydraulic body
Aerosol paint guide-coat
pusher
Using glass fibre and tiller
• Fi tting a Replacement 801t-
Using undershield
Ch. 4 Painting : Part 2 on Wing 133
TOUChing-up paintwork
scratches • Respraying a Rear Wing: 94- 102 • RemOlling and Fining a
Using tyrewall black
2-pack paint. Iow-bake allen Welded-on Wing: 136- 140
Curing a w1ndscreen leak
usage Cutting panelwork
Restoring black bumpers
Ramolling dents Cutting with o.y-acelylene
Simple panel preparation, • Renewing a Door Skin 140 More Hinls. Tips and
use of filler, masking off, • Using a DIY Patch-Panel-
Information
using stopper rear lIalellClI, boot floor,
Safety – see ‘Safety Sense’ 17
Identifying the paint(Q use front wing 143 Glass· flbre Techniques – see
• Brush-painted Bodywork: 102-105 • Bonnet/Front Damage
Ch. 7 Glass-libre Bodywork 194
How to Deal With It. Repair 14′
Fitting Accessories – see Ch. 9
(Cuning out cormsion, • Front Wing Damage Repair: 149-152
Accessories and
lelting-in and welding II Panel beating
Improllements 262
repair patch. orbital 80dy filler usage
Polishing F.ded Paint;
sanding. rust killer use. Spraying clear-()\ler-base
Pinstriping and Decals:
Interior Trim – renovation and
spray painting with paint repair – all Ch. 9 Accessories
isolator), • Old Timer Body Repairs 153 and ImprOllements 262 • Adjustments – tips on Windscreen Sealing – see Ch. ,
More Hints, Tips and fitting-up panels and
Doors, Windows and Soft
Information doors 154 Tops (Windscreen
Safely – see ‘Safety Sense’ 17 • Second-hand Parts: 156- 161
Rubbing down (flatting) – see Sailiaging a panel
Repl.cement) 244
Ch. 6 Repairs On A Fining a saillage<! p.nel Ch, 7 Glass-fibre Bodywork
Shoestring (Cuning Out Using glass-fibre as a
Rust. etc) 172 method of helping to • Repairing GRP Body
Painting with aerosol cans ~nd bond <I panel in place O.m.ge: 194-202
touching-in scratChes – see Types of salvage panels Maleria!s
Ch. 6 Repairs On A • Beautiful Wing Be.ding 162 Technic.1 data
Shoestring (BodYWOfk • BiaSI Cleaning How to ‘Iay-on’ GRP
Repair and Improvements (sandblasting, etc) 167 Repairing large- and small-
From A Can) 178 • Chassis and Sub-frame scale damage
Polishing Faded Palnt- see Repairs: 168· 171 • Copying a GRP Panel 202
Ch. 9 Accessories and Separate chassis repairs • Fining GRP panels in Place
ImprovementS 27. Unitary ct.assis Walk, using of Steel : 208-223
Pinstriping and Decals – S88 hydraulic body pusher Welded Inner-wing repeirs
Ch. 9 Accessories and Simple alignment Cutting GRP
ImprOllements 278 measurement techniques GRP Glossary
5
Contents
More Hints, Tips lind More Hints, Tips lind Sports car roll-over ber 268
Informerion Informetion Fitting a to ….. bar 268
Peinting Plastic – see Ch. 4 Spreyoing e door – see Ch. 4 • Fitting Ind Maintlining a
Painting: Plrt 1 91 Painting: Plrt , (Stlrt Sunroof 270
Filler – see Ch. 5 BodV ….. ork Spraying) 75 • F~tting Side Windo ….. s to a
Repair. 106 Fitting A Door Skin – lee Ch. 5 v,” 274
Repliring steel panels wilh Bodyworit Repairs • Polishing Flded Paint 276
GRP (glass-fibrel- see Ch. 6 (Rene ….. ing e 0001″” SkinJ- 140 • Pinsulplng and Decals 278
Repairs On A Shoestring liso Ch. 5 Bodywork Repairs • Steel Wheel Repaint 282
(Cutting OUI Rust also (Ughl Crash Repair – .ide • Inlerior Trim – renovation
Bodywork Repeir and damagel 126 and repeir 283
Improvemants From a Can) 172 Adjusting Doors (and OIMr
panels) to fit – sea Ch. 5 More Hims, Tips and
Bodywork Repeifll Inform.t/on
(Adjustments) 154 Removing Stubborn Fi)(ing –
Curing Windscreen Leaks – see see Ch. 5 Bodywork; Rapeirs 119
Ch. B Door” Window , &.
Ch. 6 Repairs On A More wev. 01 cutting stael
Soft-Top,
Shoestring (Bodywork panels – see Ch. 6 Repairs
Repeir end Improvements On A Shoestring (Cutting • Stripping Out Ooor Gear- From A Can) 192 Out Rust) 172
removing trim. door latch Ch. 9 Acce .. orie. &. Fitting a Tinted Screen – see
geef. windo ….. winder Improvement. Ch. 8 Doors. Windows and
geaf. window glass. Soft Tops 244
model-bv-model 224 • Fitting Simple Accessories: Fitting a Soft-Top – see Ch. B • Wind.creen Replacement: 224-250 Mirrors 262 Doors, Windows end Soft
Screen held by rubbers Aerial (antenna) 263 Tops 25′
Sports car screen. Front au)(iliary lamps 264 • Fitting a Soft-Top 25′ Mud flaps 26′ Manufacturer. of
EnergV-absorbing Bumpers 261 Soundprooling 267 Equipment and Material, 292
DESCRIPTION:
Car Bodywork Repair Manual – PDF DOWNLOAD
If any person could claim to know every scrap of information carried in this book, I’d like to shake him warmly by the hand I There’s so much here thaI I certainly couldn’, claim to be an expert in it all and a great deal of help was freely given by those mentioned below and by many others over the years it took to pul all the pictures and information together.
- Many companies have lent their expertise but none more th9n SIP (Industrial Products) ltd whose welding and spraying equipment has given sterling service.
- Marketing Director Peler Osborne. a man with both engineering and journalism in his blood, has been unfailingly courteous. friendly and an unerly dependable source of technical information, while Paul Toon has busily set up photographic sessions and supplied pictures at the drop 01 a hat.
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