Bucyrus CM230 Operation & Maintenance Manual- CAT Continuous Miner CM230 – PDF DOWNLOAD
DESCRIPTION:
Bucyrus CM230 Operation & Maintenance Manual- CAT Continuous Miner CM230 – PDF DOWNLOAD
- This manual is intended to provide GENERAL product information for the CM230 continuous miner . The illustrations, descriptions and proce-dures contained in this publication apply only to THESE machines.
- Caterpillar reserves the right to revise models and designs without prior notice. This machine was manufactured under the guidelines, procedures and requirements of the applicable regulatory agency standards.
- At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies.
- Any change to the design or structure of this unit, without the consent of Caterpillar and these regulatory agencies, or any repair or replacement of parts contra-ry to the instructions, may invalidate these approvals and render this unit unsafe to operate.
- Strict compliance with all laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.
- While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Service Representative immediate-ly.
- This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable.
- Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unau-thorized use may be a violation of federal and state laws and may sub-ject the unauthorized user to criminal liability.
TABLE OF CONTENTS:
Bucyrus CM230 Operation & Maintenance Manual- CAT Continuous Miner CM230 – PDF DOWNLOAD
About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Before transport 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Red zone 5 20
Safety precautions for underground operation 5 25
Tramming safety rules 5 26
Starting procedure 5 28
Shutdown procedure 5 29
Tramming the miner 5 31
Cutter head operation 5 22
Conveyor operation 5 33
Scrubber motor operation 5 34
Area and headlight operation 5 34
Fire suppression in radio remote operation 5 35
Conveyor up/down and left/right in radio remote 5 35
Stabilizer cylinder raise/lower in radio remote operation 5 36
Shear up/down in radio remote operation 5 36
Gathering head raise/float in radio remote operation 5 36
Breaker on/off in radio remote operation 5 37
Mechanical assemblies 5 39
Hydraulic system 5 45
Water system 5 69
Electrical system 5 83
Instructions on the maintenance 5 107
Important notes 5 107
Before maintenance 5 107
Torque values 5 109
Lubricants, fluids and capacities 5 109
Specific lubrication and maintenance instructions 5 113
Every shift 5 113
Every third shift (daily) 5 115
Weekly 5 121
Monthly 5 123
Every three months 5 129
Every six months 5 133
As required 5 136
Instructions on the adjustment procedures 5 141
Pilot/auxiliary pump circuit relief 5 143
Main control valve 5 145
Tram track 5 148
Tail shim 5 153
Conveyor chain tension 5 156
Mechanical 5 156
Grease take-up 5 158
Hydraulic 5 159
Replacement of wear parts 5 153
Cutter head (boom) assembly 5 153
Boom pivot pin 5 157
Center cutter drum 5 162
End cutter drum 5 166
Drum drive motor 5 170
Drum drive torque limiting clutch 5 176
Drum drive gear case 5 181
Gathering head assembly 5 187
Gathering head drive motor 5 192
Gathering head gear case 5 197
Gathering head foot shaft 5 203
CLA 5 206
CLA tip replacement 5 209
Tram motor 5 210
Tram primary planetary gear 5 215
Tram secondary planetary gear 5 218
Tram case 5 223
Tram reach gear set 5 228
Tram sprocket 5 236
Tram track front idler 5 243
Front idler take-up cylinder 5 247
Hydraulic pump 5 249
Hydraulic pump motor 5 252
Scrubber fan/motor 5 255
Swivel pin assembly 5 258
Tail roller 5 260
Chain replacement 5 262
Superbolts 5 263
Troubleshooting procedures 5 267
Typical hydraulic problems 5 268
Contaminants in hydraulic systems 5 269
Specific hydraulic circuits 5 270
Multi-function failure 5 270
Oil tank fill 5 271
Cutter head raise 5 271
Cutter head lower 5 271
Gathering head raise 5 272
Gathering head float 5 272
Conveyor raise 5 272
Conveyor lower 5 272
Conveyor swing 5 272
Stabilizer up 5 272
Stabilizer downs 5 272
General safety procedures for shutdown 5 273
Excessive noise 5 274
Excessive heat 5 275
Incorrect flow 5 276
Incorrect pressure 5 277
Faulty operation 5 278
Restarting checklist 5 279
Water system 5 280
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