BT SWE100 120 SWE120S SWE120L SWE160D Service Guide Manual – PDF DOWNLOAD
FILE DETAILS:
BT SWE100 120 SWE120S SWE120L SWE160D Service Guide Manual – PDF DOWNLOAD
Language : English
Pages : 138
Downloadable : Yes
File Type : PDF
Size: 5.88 MB
TABLE OF CONTENTS:
BT SWE100 120 SWE120S SWE120L SWE160D Service Guide Manual – PDF DOWNLOAD
1- Table of contents 3
2- Technical data – M4 SWE100/120, SWE120S 9
3- Technical data – M4 SWE120L, SWE160D 13
4- Preventive maintenance – P2 SWE100/120, SWE120S 17
4 1 Maintenance schedule 17
4 2 Lubrication schedule 22
5- Preventive maintenance – P2 SWE120L, SWE160D 23
5 1 Maintenance schedule 23
5 2 Lubrication schedule 28
6- Oil and grease specification – P3 SWE100/120, SWE120S 29
7- Oil and grease specification – P3 SWE120L, SWE160D 31
8- Tools – P4 SWE100/120, SWE120S, SWE120L, SWE160D 33
8 1 Super Seal connectors 33
8 2 AMP connectors 34
8 2 1 AMP Connectors, 040 series 35
8 3 Molex connectors 35
8 4 Other tools 36
9- Electrical systems – 5000 SWE100/120, SWE120S 37
9 1 Electrical parts 37
9 2 List of symbols and electrical wiring diagram 39
9 2 1 Electrical diagram 1(5) 41
9 2 2 Electrical diagram 2(5) 42
9 2 3 Electrical diagram 3(5) 43
9 2 4 Electrical diagram 4(5) 44
9 2 5 Electrical diagram 5(5) 45
9 3 Functional description 46
9 3 1 Starting the truck 46
9 3 2 Driving 46
9 3 3 Neutral speed reduction 46
9 3 4 Neutral speed reduction on slopes 46
9 3 5 Braking 46
9 3 6 Lifting the forks 47
9 3 7 Lowering the forks 47
9 3 8 Horn 47
9 4 Hour meter 47
9 5 Fault codes 48
9 6 Parameters 61
9 6 1 Operator parameters 61
9 6 2 Parameter description 62
Parameter 1 62
Parameter 2 62
Parameter 3 62
Parameter 4 62
Parameter 5 62
9 6 3 Service parameters 63
9 6 4 Parameter description 64
Parameter 10 64
Parameter 14 64
Parameter 15 – Non-configurable option 64
Parameter 16 – Configurable option #1 64
Parameter 17 – Configurable option #2 65
Parameter 18 – Configurable option #3 65
Parameter 19 – Configurable option #4 65
Option parameters 65
General 65
Parameter #15 Non-configurable options 65
Changing non-configurable options 65
Parameter #16 to 19 configurable optional functions 66
Changing configurable optional functions 67
Parameter 20 71
Parameter 21 71
Recommendation on parameter setting for freely ventilated batteries 72
Instructions for verifying parameter setting 73
Recommendation on parameter setting for valve-controlled batteries (VRLA) 74
Instructions for verifying parameter setting 75
Parameter 22 75
Parameter 25 75
Parameter 28 75
Parameter 39 76
Login method and driver parameter access 76
Expanded keypad – General 76
Expanded keypad – Programming 76
Service indication 78
9 7 Part numbers 81
9 8 Transistor panel 81
9 8 1 General 81
9 9 Diagnostic and troubleshooting 82
9 9 1 Error codes and troubleshooting 82
9 9 2 Resetting errors 83
9 9 3 Safety 83
9 10 Technical specifications – Curtis 1243 84
10- Electrical systems – 5000 SWE120L, SWE160D 85
10 1 Component identification 85
10 2 List of symbols and electrical wiring diagram 87
10 2 1 Electrical diagram 1(5) 89
10 2 2 Electrical diagram 2(5) 90
10 2 3 Electrical diagram 3(5) 91
10 2 4 Electrical diagram 4(5) 92
10 2 5 Electrical diagram 5(5) 93
10 3 Functional description 94
10 3 1 Starting the truck 94
10 3 2 Driving 94
10 3 3 Neutral speed reduction 94
10 3 4 Neutral speed reduction on slopes 94
10 3 5 Braking 94
10 3 6 Lifting the forks 95
10 3 7 Lifting the support arms 95
10 3 8 Lowering the forks 95
10 3 9 Lowering the support arms 95
10 3 10 Horn 95
10 4 Hour meter 95
10 5 Error codes 96
10 6 Parameters 109
10 6 1 Operator parameters 109
10 6 2 Parameter description 110
Parameter 1 110
Parameter 2 110
Parameter 3 110
Parameter 4 110
Parameter 5 110
10 6 3 Service parameters 111
10 6 4 Parameter description 112
Parameter 10 112
Parameter 14 112
Parameter 15 – Non-configurable option 112
Parameter 16 – Configurable option #1 112
Parameter 17 – Configurable option #2 113
Parameter 18 – Configurable option #3 113
Parameter 19 – Configurable option #4 113
Option parameters 113
General 113
Parameter #15 Non-configurable options 113
Changing non-configurable options 113
Parameter #16 to 19 configurable optional functions 114
Changing configurable optional functions 115
Parameter 20 119
Parameter 21 119
Recommendation on parameter setting for freely ventilated batteries 120
Instructions for verifying parameter setting 121
Recommendation on parameter setting for valve-controlled batteries (VRLA) 122
Instructions for verifying parameter setting 123
Parameter 22 123
Parameter 25 123
Parameter 28 123
Parameter 39 124
Login method and driver parameter access 124
Expanded keypad – General 124
Expanded keypad – Programming 124
Service indication 126
10 7 Part numbers 129
10 8 Transistor panel 129
10 8 1 General 129
10 9 Diagnostic and troubleshooting 130
10 9 1 Error codes and troubleshooting 130
10 9 2 Resetting errors 131
10 9 3 Safety 131
10 10 Technical specifications – Curtis 1243 132
11- Hydraulic system – 6000 SWE100/120, SWE120S 133
11 1 General 133
11 2 Hydraulic diagram and components 133
11 2 1 Main components 133
11 2 2 Description 134
Lift 134
Lowering 134
Operating pressure 134
Relief valve 134
Pressure switch 134
12- Hydraulic system – 6000 SWE120L, SWE160D 135
12 1 General 135
12 2 Hydraulic diagram and components 135
12 2 1 Main components 135
12 2 2 Description 136
Lift 136
Lowering 136
Operating pressure 136
Relief valve 136
Pressure switch 136
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