Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SNA0W111001 & Above – PDF DOWNLOAD]
FILE DETAILS:
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SNA0W111001 & Above – PDF DOWNLOAD
Language : English
Pages : 156
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SNA0W111001 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat Toolcat utility work machine. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT TOOLCAT UTILITY WORK MACHINE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Toolcat Utility Work Machine.
SAFETY INSTRUCTIONS
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
- The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
- The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine.
- The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
- • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SNA0W111001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS......................................................... 3 CONTENTS......................................................................... 5 FOREWORD......................................................................... 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED......................................... 9 REGULAR MAINTENANCE ITEMS.................................................... 9 SERIAL NUMBER LOCATIONS...................................................... 10 Utility Work Machine Serial Number....................................... 10 Engine Serial Number..................................................... 10 DELIVERY REPORT.............................................................. 10 UTILITY WORK MACHINE IDENTIFICATION.......................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS........................................ 12 Standard Items........................................................... 12 Options And Accessories.................................................. 12 Buckets Available........................................................ 12 Attachments.............................................................. 12 SAFETY & TRAINING RESOURCES...................................................... 13 SAFETY INSTRUCTIONS.......................................................... 15 Before Operation......................................................... 15 Safe Operation Is The Operator’s Responsibility.......................... 16 Safe Operation Needs A Qualified Operator................................ 16 Avoid Silica Dust........................................................ 17 FIRE PREVENTION.............................................................. 17 Maintenance.............................................................. 17 Operation................................................................ 17 Electrical............................................................... 17 Hydraulic System......................................................... 18 Fueling.................................................................. 18 Starting................................................................. 18 Spark Arrester Exhaust System............................................ 18 Welding And Grinding..................................................... 18 Fire Extinguishers....................................................... 18 MACHINE SIGNS (DECALS)....................................................... 19 PUBLICATIONS AND TRAINING RESOURCES.......................................... 21 OPERATING INSTRUCTIONS........................................................... 23 OPERATOR CONTROLS AND INSTRUMENT PANELS...................................... 27 Overview................................................................. 27 Switch Panel............................................................. 27 Control Panel............................................................ 28 Indicator Icons.......................................................... 29 Floor Console............................................................ 30 Center Console........................................................... 30 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS)...................................... 31 TICS And Arm Rest Operation.............................................. 31 ENGINE SPEED CONTROL......................................................... 31 Operation................................................................ 31 PARKING BRAKE................................................................ 32 Operation................................................................ 32 BACK-UP ALARM SYSTEM......................................................... 33 Description.............................................................. 33 Operation................................................................ 33 STEERING MODE SELECTION...................................................... 34 Operation................................................................ 34 TRAVEL DIRECTION CONTROL LEVER............................................... 35 Operation................................................................ 35 Two-Speed Control........................................................ 35 DRIVE PEDAL.................................................................. 35 Operation................................................................ 35 BRAKE PEDAL.................................................................. 35 Operation................................................................ 35 STOPPING THE UTILITY WORK MACHINE............................................ 36 Procedure................................................................ 36 WHEEL ALIGNMENT.............................................................. 36 Procedure................................................................ 36 LIFT ARM BYPASS.............................................................. 37 Operation................................................................ 37 HYDRAULIC CONTROLS........................................................... 38 Description.............................................................. 38 Lift Arm Operation....................................................... 38 Lift Arm Float Position.................................................. 38 Tilt Operation........................................................... 38 Front Auxiliary Hydraulics Operation..................................... 39 Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW)................... 39 Quick Couplers........................................................... 39 Relieve Hydraulic Pressure (Utility Work Machine And Attachment)......... 40 High-Flow Hydraulics Operation (If Equipped)............................. 40 REMOTE HYDRAULICS (OPTION)................................................... 41 Description.............................................................. 41 Quick Couplers And Hoses................................................. 41 Operating The Remote Hydraulics.......................................... 43 ATTACHMENT CONTROL DEVICE (ACD).............................................. 44 Description.............................................................. 44 DAILY INSPECTION............................................................. 45 Daily Inspection And Maintenance......................................... 46 PRE-STARTING PROCEDURE....................................................... 47 Entering The Utility Work Machine........................................ 47 Seat And Steering Wheel Adjustment....................................... 47 Seat Belt Adjustment And Arm Rest........................................ 48 STARTING THE ENGINE.......................................................... 48 Key Switch............................................................... 48 Keyless.................................................................. 49 Cold Temperature Starting................................................ 49 Warming The Hydraulic / Hydrostatic System............................... 49 MONITORING THE CONTROL PANEL................................................. 50 Key Switch And Keyless................................................... 50 Warning And Shutdown..................................................... 50 STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE..................... 51 Procedure................................................................ 51 Emergency Exit (When Equipped With Cab).................................. 51 MACHINE LOAD CAPACITIES...................................................... 52 Loader Rated Operating Capacity (ROC).................................... 52 Maximum Cargo Box Load................................................... 52 Machine Rated Capacity................................................... 52 Maximum Trailer Hitch Tongue Weight...................................... 52 Total Rated Capacity..................................................... 52 ATTACHMENTS.................................................................. 53 Choosing The Correct Bucket.............................................. 53 Pallet Fork.............................................................. 53 Installing And Removing The Attachment (Hand Lever Bob-Tach)............. 54 Installing And Removing The Attachment (Power Bob-Tach).................. 56 OPERATING PROCEDURE.......................................................... 59 Inspect The Work Area.................................................... 59 Basic Operating Instructions............................................. 59 Operating With A Full Bucket And Empty Cargo Box......................... 59 Operating With An Empty Bucket And Loaded Cargo Box...................... 59 Filling And Emptying The Bucket.......................................... 60 Leveling The Ground Using Float.......................................... 61 Backfilling.............................................................. 61 Work Mode Operation...................................................... 61 Opening And Closing The Tailgate......................................... 62 Raising And Lowering The Cargo Box....................................... 62 Hauling Loads In The Cargo Box........................................... 62 Towing Equipment With The Utility Work Machine........................... 62 TOWING THE UTILITY WORK MACHINE.............................................. 62 Procedure................................................................ 62 TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER........................... 63 Loading And Unloading.................................................... 63 Fastening................................................................ 63 PREVENTIVE MAINTENANCE........................................................... 65 MAINTENANCE SAFETY........................................................... 69 SERVICE SCHEDULE............................................................. 71 Chart.................................................................... 71 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS)...................................... 72 Description.............................................................. 72 Inspecting The TICS...................................................... 72 Maintaining The TICS..................................................... 72 LIFT ARM BYPASS.............................................................. 73 Inspecting............................................................... 73 SEAT BELT.................................................................... 74 Inspection And Maintenance............................................... 74 BACK-UP ALARM SYSTEM......................................................... 75 Description.............................................................. 75 Inspecting............................................................... 75 NEUTRAL START SYSTEM......................................................... 76 Inspecting............................................................... 76 LIFT ARM SUPPORT DEVICE...................................................... 77 Installing............................................................... 77 Removing................................................................. 77 CARGO BOX SUPPORT DEVICE..................................................... 78 Installing............................................................... 78 Removing................................................................. 78 Raising The Cargo Box When Engine Is Not Running......................... 79 PARKING BRAKE SYSTEM......................................................... 79 Inspection And Maintenance............................................... 79 OPERATOR CAB................................................................. 79 Description.............................................................. 79 CAB FILTERS.................................................................. 80 Cleaning And Maintenance................................................. 80 Fresh Air Filter......................................................... 80 Recirculating Air Filter................................................. 80 HEATING AND AIR CONDITIONING................................................. 81 Cleaning And Maintenance................................................. 81 Filters.................................................................. 81 Evaporator............................................................... 81 Air Conditioning Lubrication............................................. 81 Troubleshooting.......................................................... 81 AIR CLEANER SERVICE.......................................................... 82 Replacing Filter Elements................................................ 82 OPERATOR SEAT................................................................ 83 Removal And Installation................................................. 83 PASSENGER SEAT............................................................... 84 Removal And Installation................................................. 84 FUEL SYSTEM.................................................................. 85 Fuel Specifications...................................................... 85 Biodiesel Blend Fuel..................................................... 85 Filling The Fuel Tank.................................................... 86 Fuel Filter.............................................................. 86 Removing Air From The Fuel System........................................ 87 Filling A Portable Fuel Container........................................ 87 ENGINE LUBRICATION SYSTEM.................................................... 88 Checking And Adding Engine Oil........................................... 88 Engine Oil Chart......................................................... 88 Removing And Replacing Oil And Filter.................................... 88 ENGINE COOLING SYSTEM........................................................ 90 Checking Level........................................................... 90 Cleaning................................................................. 91 Removing And Replacing Coolant........................................... 91 ELECTRICAL SYSTEM............................................................ 92 Description.............................................................. 92 Fuse And Relay Location - Cab Panel...................................... 92 Fuse And Relay Location - Frame Panel.................................... 93 Battery Maintenance...................................................... 94 Using A Booster Battery (Jump Starting).................................. 95 Removing And Installing Battery.......................................... 96 HYDRAULIC / HYDROSTATIC SYSTEM............................................... 97 Checking Fluid........................................................... 97 Hydraulic / Hydrostatic Fluid Chart...................................... 97 Adding Fluid............................................................. 97 Alternate Fill Procedure................................................. 98 Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters.... 99 Removing And Replacing Hydraulic Fluid...................................101 Breather Cap.............................................................102 SPARK ARRESTOR MUFFLER.......................................................103 Cleaning Procedure.......................................................103 SUPPORTING THE MACHINE ON JACKSTANDS.........................................104 Procedure................................................................104 TIRE MAINTENANCE.............................................................105 Wheel Nuts...............................................................105 Rotating.................................................................105 Mounting.................................................................105 TRANS AXLE (FRONT AND REAR)..................................................106 Checking And Adding Lubricant............................................106 Removing And Replacing Lubricant.........................................107 ALTERNATOR BELT..............................................................108 Belt Adjustment..........................................................108 Belt Replacement.........................................................108 AIR CONDITIONING BELT........................................................108 Belt Adjustment..........................................................108 Belt Replacement.........................................................109 DRIVE BELT...................................................................110 Belt Adjustment..........................................................110 Belt Replacement.........................................................112 LUBRICATING THE UTILITY WORK MACHINE.........................................114 Lubrication Locations....................................................114 PIVOT PINS...................................................................116 Inspection And Maintenance...............................................116 BOB-TACH (HAND LEVER)........................................................117 Inspection And Maintenance...............................................117 BOB-TACH (POWER OPTION)......................................................118 Inspection And Maintenance...............................................118 UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE...........................119 Storage..................................................................119 Return To Service........................................................119 SYSTEM SETUP & ANALYSIS..........................................................121 DIAGNOSTIC SERVICE CODES.....................................................123 Viewing Service Codes....................................................123 Service Codes List.......................................................124 CONTROL PANEL SETUP..........................................................126 Enter Setup..............................................................126 Two-Speed................................................................126 High Flow................................................................126 Horsepower Management....................................................126 Tire Size................................................................126 Save Setup...............................................................126 Exit Setup...............................................................126 PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START)..............................127 Password Description.....................................................127 Changing The Owner And Operator Passwords................................127 Password Lockout Feature.................................................128 MACHINE SIGN TRANSLATIONS........................................................129 MACHINE SIGN TRANSLATIONS....................................................131 Service Schedule (7134482)...............................................131 Machine Load Capacities (6814303)........................................134 Cargo Box Support (7128961)..............................................134 Operation Instruction (6814309)..........................................135 Danger (7114128).........................................................135 Wheel Alignment (6814813)................................................135 Warning (7114129)........................................................136 Warning (6814300)........................................................136 Lift Arm Support (7128957)...............................................137 Warning (6814301)........................................................138 Coolant (6708929)........................................................138 Warning (6814310)........................................................138 Warning (6814302)........................................................138 Danger (6814307).........................................................139 Bob-Tach (6561383).......................................................139 Auxiliary Coupler (6731757)..............................................139 Joystick (6814312).......................................................140 Warning (6737189)........................................................140 Warning (6804233)........................................................140 Warning (7146237) (Remote Hydraulics Option Only)........................141 SPECIFICATIONS...................................................................143 (5600) UTILITY WORK MACHINE SPECIFICATIONS...................................145 Dimensions (With 27 Inch Tires)..........................................145 Dimensions (With 29 Inch Tires)..........................................146 Performance..............................................................147 Controls.................................................................147 Engine...................................................................147 Hydraulic System.........................................................148 Electrical...............................................................148 Drive System.............................................................149 Capacities...............................................................149 Tires....................................................................149 WARRANTY.........................................................................151 WARRANTY.....................................................................153 ALPHABETICAL INDEX...............................................................155
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