Bobcat T110 Compact Track Loader Service Manual 6904979 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T110 Compact Track Loader Service Manual 6904979 – PDF DOWNLOAD
Language : English
Pages : 723
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat T110 Compact Track Loader Service Manual 6904979 – PDF DOWNLOAD
S/N AE0H11001 & Above
S/N AE0J11001 & Above
FOREWORD:
This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.
A general inspection of the following items must be made after the loader has had service or repair:
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat T110 Compact Track Loader Service Manual 6904979 – PDF DOWNLOAD
MAINTENANCE SAFETY.............................................................................. 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 FOREWORD.................................................................................... 9 SAFETY INSTRUCTIONS......................................................................... 11 FIRE PREVENTION............................................................................. 13 Maintenance............................................................................. 13 Operation............................................................................... 13 Electrical.............................................................................. 13 Hydraulic System........................................................................ 13 Fueling................................................................................. 13 Starting................................................................................ 13 Spark Arrester Exhaust System........................................................... 13 Welding And Grinding.................................................................... 14 Fire Extinguishers...................................................................... 14 SERIAL NUMBER LOCATIONS..................................................................... 15 Loader Serial Number.................................................................... 15 Engine Serial Number.................................................................... 15 DELIVERY REPORT............................................................................. 16 LOADER IDENTIFICATION....................................................................... 17 SAFETY AND MAINTENANCE.......................................................................... 19 LIFTING AND BLOCKING THE LOADER............................................................. 21 Procedure............................................................................... 21 LIFT ARM SUPPORT DEVICE..................................................................... 23 Installing.............................................................................. 23 Removing................................................................................ 24 OPERATOR CAB................................................................................ 25 Description............................................................................. 25 Raising................................................................................. 25 Lowering................................................................................ 26 Cab Door Sensor......................................................................... 27 Special Applications Kit................................................................ 28 Special Applications Kit Inspection And Maintenance..................................... 28 TRANSPORTING THE LOADER ON A TRAILER........................................................ 29 Loading And Unloading................................................................... 29 Fastening............................................................................... 29 TOWING THE LOADER........................................................................... 31 Procedure............................................................................... 31 REMOTE START TOOL KIT-MEL1563............................................................... 33 Remote Start Tool - MEL1563............................................................. 33 Service Tool Harness Control - MEL1565.................................................. 34 Service Tool Harness Communicator - MEL1566............................................. 35 Remote Start Procedure.................................................................. 36 REMOTE START TOOL (SERVICE TOOL) KIT - 7217666.............................................. 39 Description............................................................................. 39 Remote Start Tool (Service Tool) - 7022042.............................................. 40 Loader Service Tool Harness - 6689747................................................... 41 Computer Service Tool Harness - 6689746................................................. 42 Remote Start Procedure.................................................................. 43 SERVICE SCHEDULE............................................................................ 47 Chart................................................................................... 47 AIR CLEANER SERVICE......................................................................... 49 Replacing Filter Elements............................................................... 49 ENGINE COOLING SYSTEM....................................................................... 51 Cleaning................................................................................ 51 Checking Level.......................................................................... 51 Removing And Replacing Coolant.......................................................... 52 FUEL SYSTEM................................................................................. 53 Fuel Specifications..................................................................... 53 Biodiesel Blend Fuel.................................................................... 53 Filling The Fuel Tank................................................................... 54 Fuel Filter............................................................................. 55 Removing Air From The Fuel System....................................................... 55 ENGINE LUBRICATION SYSTEM................................................................... 57 Checking And Adding Engine Oil.......................................................... 57 Engine Oil Chart........................................................................ 57 Removing And Replacing Oil And Filter................................................... 58 HYDRAULIC / HYDROSTATIC SYSTEM.............................................................. 59 Checking And Adding Fluid............................................................... 59 Hydraulic / Hydrostatic Fluid Chart..................................................... 59 Removing And Replacing Hydraulic Fluid.................................................. 60 Removing And Replacing Hydraulic / Hydrostatic Filter................................... 61 Removing And Replacing Case Drain Filters............................................... 61 Removing And Replacing Hydraulic Charge Filter.......................................... 62 Breather Cap............................................................................ 62 BOB-TACH (HAND LEVER)....................................................................... 63 Inspection And Maintenance.............................................................. 63 BOB-TACH (POWER)............................................................................ 65 Inspection And Maintenance.............................................................. 65 LUBRICATING THE LOADER...................................................................... 67 Lubrication Locations................................................................... 67 SPARK ARRESTER MUFFLER...................................................................... 69 Cleaning Procedure...................................................................... 69 PIVOT PINS.................................................................................. 71 Inspection And Maintenance.............................................................. 71 LOADER STORAGE AND RETURN TO SERVICE........................................................ 73 Storage................................................................................. 73 Return To Service....................................................................... 73 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 75 Procedure............................................................................... 75 EMERGENCY EXIT.............................................................................. 77 Rear Window............................................................................. 77 Front Door.............................................................................. 77 SEAT BELT................................................................................... 79 Inspection And Maintenance.............................................................. 79 HYDRAULIC SYSTEM................................................................................ 81 HYDRAULIC / HYDROSTATIC SCHEMATICS.......................................................... 85 HYDRAULIC SYSTEM INFORMATION................................................................ 89 Glossary Of Hydraulic / Hydrostatic Symbols............................................. 89 Troubleshooting......................................................................... 93 CYLINDER (LIFT)............................................................................. 95 Testing................................................................................. 95 Removal And Installation................................................................ 96 Parts Identification.................................................................... 97 Disassembly And Assembly................................................................ 98 CYLINDER (TILT).............................................................................101 Testing.................................................................................101 Removal And Installation................................................................101 Rod End Pivot Pin Bushing And Seal Removal And Installation.............................102 Base End Pivot Pin Removal And Installation.............................................103 Parts Identification....................................................................104 Disassembly And Assembly................................................................105 CYLINDER (BOB-TACH).........................................................................109 Testing.................................................................................109 Removal And Installation................................................................110 Parts Identification....................................................................111 Disassembly And Assembly................................................................112 MAIN RELIEF VALVE...........................................................................115 Description.............................................................................115 Testing.................................................................................115 Adjusting...............................................................................116 Removal And Installation................................................................117 HYDRAULIC CONTROL VALVE.....................................................................119 Description.............................................................................119 Removal And Installation................................................................119 Identification Chart....................................................................122 BICS™ Load Check Valve Removal And Installation.........................................123 Load Check Valve Removal And Installation (Tilt And Auxiliary)..........................124 Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..........................125 Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)...........126 Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)...........126 Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)............127 Port Relief Valve Removal And Installation..............................................127 Plug Removal And Installation...........................................................128 Rubber Boot Removal And Installation....................................................128 End Cap / Spool Lock Block Removal And Installation.....................................129 Lift Spool And Detent Removal And Installation..........................................129 Tilt Spool Removal And Installation.....................................................138 Auxiliary Spool Removal And Installation................................................141 Solenoid Removal And Installation.......................................................148 Lock Valve Removal And Installation.....................................................150 Lift Arm Bypass Orifice Removal And Installation........................................152 Main Relief Valve Removal And Installation..............................................152 HYDRAULIC CONTROL VALVE (SJC)...............................................................153 Description.............................................................................153 Removal And Installation................................................................153 Actuator Removal And Installation.......................................................157 Identification Chart....................................................................160 BICS™ Load Check Valve Removal And Installation.........................................161 Load Check Valve Removal And Installation (Tilt And Auxiliary)..........................162 Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..........................163 Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)...........164 Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)...........164 Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)............165 Port Relief Valve Removal And Installation..............................................165 Plug Removal And Installation...........................................................166 End Cap Block Removal And Installation..................................................167 Lift Spool And Detent Removal And Installation..........................................168 Tilt Spool Removal And Installation.....................................................172 Auxiliary Spool Removal And Installation................................................174 Auxiliary Solenoid Removal And Installation.............................................176 Solenoid Removal And Installation.......................................................177 Lock Valve Removal And Installation.....................................................178 Lift Arm Bypass Orifice Removal And Installation........................................179 Main Relief Valve Removal And Installation..............................................180 Check Valve Removal And Installation....................................................180 LIFT ARM BYPASS CONTROL VALVE...............................................................183 Description.............................................................................183 Testing.................................................................................183 Removal And Installation................................................................183 Disassembly And Assembly................................................................185 HYDRAULIC PUMP..............................................................................187 Description.............................................................................187 Pump Test At Quick Couplers.............................................................187 Direct Pump Test (Standard Section).....................................................188 Direct Pump Test (Charge Section).......................................................190 Removal And Installation................................................................192 Parts Identification....................................................................196 Disassembly And Assembly................................................................197 Hydraulic Pump Startup..................................................................201 HYDRAULIC PUMP (SJC)........................................................................203 Description.............................................................................203 Pump Test At Quick Couplers.............................................................203 Direct Pump Test (Standard Section).....................................................204 Removal And Installation................................................................205 Hydraulic Pump Startup..................................................................206 Parts Identification....................................................................207 Disassembly And Assembly................................................................208 HYDRAULIC / HYDROSTATIC FILTERS.............................................................213 Description.............................................................................213 Housing Removal And Installation........................................................213 Charge Filter Housing Removal And Installation..........................................214 HYDRAULIC FLUID RESERVOIR...................................................................215 Description.............................................................................215 Removal And Installation................................................................215 Hydraulic Fluid Screen..................................................................217 OIL COOLER..................................................................................219 Description.............................................................................219 Removal And Installation................................................................219 BUCKET POSITION VALVE.......................................................................221 Description.............................................................................221 Solenoid Removal And Installation.......................................................221 Solenoid Testing........................................................................222 Removal And Installation................................................................222 Disassembly And Assembly................................................................225 AUXILIARY HYDRAULIC INTERLOCK VALVE.........................................................227 Description.............................................................................227 Removal And Installation................................................................227 Disassembly And Assembly................................................................228 BOB-TACH (POWER) BLOCK......................................................................229 Description.............................................................................229 Removal And Installation................................................................229 Disassembly And Assembly................................................................231 FRONT AUXILIARY HYDRAULIC COUPLER BLOCK.....................................................235 Description.............................................................................235 Removal And Installation................................................................235 FRONT AUXILIARY HYDRAULIC COUPLER BLOCK (SJC)...............................................237 Description.............................................................................237 Removal And Installation................................................................238 Disassembly And Assembly (FFI/FI).......................................................238 Disassembly And Assembly (FFH/FH).......................................................240 HYDROSTATIC SYSTEM..............................................................................243 HYDROSTATIC SYSTEM INFORMATION..............................................................245 Description.............................................................................245 Troubleshooting.........................................................................246 HYDROSTATIC DRIVE MOTOR.....................................................................247 Description.............................................................................247 Removing And Replacing Oil..............................................................247 Removal And Installation................................................................247 Parts Identification....................................................................249 Disassembly And Assembly................................................................250 CHARGE PRESSURE.............................................................................259 Description.............................................................................259 Testing.................................................................................259 Sender Removal And Installation.........................................................260 Adjusting...............................................................................261 HYDROSTATIC PUMP............................................................................263 Description.............................................................................263 Replenishing / High Pressure Relief Valve Removal And Installation......................263 Removal And Installation................................................................264 Hydrostatic Pump Startup................................................................266 Parts Identification....................................................................267 Disassembly.............................................................................268 Assembly................................................................................273 HYDROSTATIC PUMP (SJC)......................................................................279 Description.............................................................................279 Hydraulic Controller Removal And Installation...........................................280 Removal And Installation................................................................281 Hydrostatic Pump Startup................................................................283 Parts Identification....................................................................284 High Pressure Relief And Bypass Valve...................................................285 Charge Relief Valve.....................................................................286 Disassembly And Assembly................................................................287 Mechanical Neutral Adjustment...........................................................300 Hydraulic Controller Neutral Adjustment.................................................302 DRIVE BELT..................................................................................307 Description.............................................................................307 Shield Removal And Installation.........................................................307 Adjusting...............................................................................307 Belt Removal And Installation...........................................................308 Tensioner Pulley Removal And Installation...............................................308 Tensioner Pulley Disassembly And Assembly...............................................308 CASE DRAIN FILTER...........................................................................309 Description.............................................................................309 Disassembly And Assembly................................................................309 DRIVE SYSTEM....................................................................................311 BRAKE.......................................................................................313 Description.............................................................................313 Right Motor Brake Test..................................................................314 Left Motor Brake Test...................................................................315 Block Removal And Installation..........................................................316 Block Disassembly And Assembly..........................................................317 TRACK UNDERCARRIAGE COMPONENTS..............................................................319 Description.............................................................................319 Checking Tension........................................................................320 Adjusting Tension.......................................................................321 Adjusting Tension (Earlier Models With Two Track Tension Fittings)......................321 Adjusting Tension (Later Models With One Track Tension Fitting).........................322 Track Removal And Installation..........................................................324 Idler (Front) Removal And Installation..................................................327 Track Tensioner Disassembly And Assembly................................................328 Idler (Rear) Removal And Installation...................................................329 Roller Removal And Installation.........................................................329 Sprocket Removal And Installation.......................................................330 TRACK MAINTENANCE...........................................................................331 Track Damage Identification.............................................................331 MAINFRAME.......................................................................................343 SEAT BAR....................................................................................347 Description.............................................................................347 Removal And Installation................................................................347 Disassembly And Assembly................................................................348 Compression Spring Disassembly And Assembly.............................................349 OPERATOR CAB................................................................................351 Gas Cylinder Removal And Installation...................................................351 Gas Cylinder Bracket Disassembly And Assembly...........................................353 Removal And Installation................................................................354 OPERATOR SEAT (SUSPENSION)..................................................................357 Removal And Installation................................................................357 Slide Rail Removal And Installation.....................................................358 Seat Belt Removal And Installation......................................................358 Lower Cushion Removal And Installation..................................................359 Back Cushion Removal And Installation...................................................359 Shock Removal And Installation..........................................................360 3-Point Seat Belt Removal And Installation..............................................360 BOB-TACH (HAND LEVER).......................................................................363 Description.............................................................................363 Removal And Installation................................................................363 Lever And Wedge Disassembly And Assembly................................................365 Bob-Tach Stops..........................................................................367 Pivot Pin Bushing And Seal Removal And Installation.....................................368 BOB-TACH (POWER)............................................................................369 Description.............................................................................369 Removal And Installation................................................................369 Lever And Wedge Disassembly And Assembly................................................371 Bob-Tach Stops..........................................................................373 Pivot Pin Bushing And Seal Removal And Installation.....................................373 LIFT ARMS...................................................................................375 Removal And Installation................................................................375 REAR GRILLE.................................................................................381 Removal And Installation................................................................381 REAR DOOR (TAILGATE)........................................................................383 Removal And Installation................................................................383 Striker Removal And Installation........................................................384 Striker Disassembly And Assembly........................................................384 Striker (Adjusting).....................................................................386 Latch Removal And Installation..........................................................387 FUEL TANK...................................................................................389 Removal And Installation................................................................389 Fuel Level Sender Removal And Installation..............................................390 Fuel Fill Screen Removal And Installation...............................................390 Fuel Pickup Screen......................................................................390 CONTROL PEDALS AND LINKAGES.................................................................391 Description.............................................................................391 Pedal Removal And Installation..........................................................391 Linkage Removal And Installation........................................................392 Pedal (Adjusting).......................................................................392 CONTROL PANEL...............................................................................395 Description.............................................................................395 Removal And Installation................................................................396 Shaft Removal And Installation..........................................................399 Shaft Disassembly And Assembly..........................................................400 Shock Removal And Installation..........................................................400 Linkage Removal And Installation........................................................401 Pintle Arm Removal And Installation.....................................................402 Pintle Arm Disassembly And Assembly.....................................................405 Linkage Neutral (Adjusting).............................................................406 Linkage Travel (Adjusting)..............................................................409 CONTROL PANEL (SJC).........................................................................415 Description.............................................................................415 Removal And Installation................................................................415 CONTROL HANDLE / LEVER......................................................................417 Description.............................................................................417 Lever Removal And Installation..........................................................417 Boot Removal And Installation...........................................................417 CONTROL HANDLE / LEVER (SJC)................................................................419 Description.............................................................................419 Joystick Testing........................................................................419 Joystick Removal And Installation.......................................................421 Joystick Mount Removal And Installation.................................................422 WINDOW (REAR)...............................................................................423 Removal.................................................................................423 Installation (Split Molding)............................................................424 Installation (Continuous Molding).......................................................425 WINDOW (TOP)................................................................................427 Removal And Installation................................................................427 WINDOW (SIDE)...............................................................................429 Removal And Installation................................................................429 WINDOW (CAB DOOR)...........................................................................431 Removal (Standard Window)...............................................................431 Installation (Standard Window)..........................................................432 Removal And Installation (Special Applications Window)..................................433 CAB DOOR....................................................................................435 Description.............................................................................435 Removal And Installation................................................................435 Aligning................................................................................436 Adjusting...............................................................................437 Checking Operation......................................................................437 CAB DOOR (SPECIAL APPLICATIONS KIT DOOR)....................................................439 Description.............................................................................439 Removal And Installation................................................................439 Aligning................................................................................440 Adjusting...............................................................................441 Checking Operation......................................................................441 ELECTRICAL SYSTEM AND ANALYSIS..................................................................443 ELECTRICAL SCHEMATICS.......................................................................447 ELECTRICAL SYSTEM INFORMATION...............................................................454 Glossary Of Electrical Symbols..........................................................454 Standard Cab Harness Connectors.........................................................457 Deluxe Cab Harness Connectors...........................................................458 Mainframe Harness Connectors............................................................459 Description.............................................................................460 Troubleshooting.........................................................................461 Fuse And Relay Location / Identification................................................462 Solenoid Testing........................................................................463 BATTERY.....................................................................................464 Removal And Installation................................................................464 Servicing...............................................................................465 Using A Booster Battery (Jump Starting).................................................466 ALTERNATOR..................................................................................468 Belt Adjustment.........................................................................468 Belt Replacement........................................................................468 Charging System Inspection..............................................................469 Alternator Voltage Testing..............................................................470 Low Voltage Testing.....................................................................471 High Voltage Testing....................................................................471 Removal And Installation................................................................472 Parts Identification....................................................................473 STARTER.....................................................................................474 Testing.................................................................................474 Removal And Installation................................................................475 Parts Identification....................................................................476 INSTRUMENT PANELS...........................................................................478 Left Panel..............................................................................478 Standard Key Panel......................................................................481 Keyless Start Panel.....................................................................481 Deluxe Instrumentation Panel............................................................482 Side Panel..............................................................................483 Front Panel.............................................................................483 Front Panel Removal And Installation....................................................484 Removal And Installation (Left And Right)...............................................484 Key Switch Removal And Installation.....................................................485 Alarm Removal And Installation..........................................................486 LIGHTS......................................................................................488 Front Removal And Installation..........................................................488 Rear Removal And Installation...........................................................488 Cab Light Removal And Installation (Earlier Models).....................................489 Cab Light Removal And Installation (Later Models).......................................489 BOBCAT CONTROLLER (GATEWAY).................................................................490 Description.............................................................................490 Connector Identification................................................................491 Removal And Installation................................................................494 BOBCAT CONTROLLER (ACS) (SJC)...............................................................496 Description.............................................................................496 Connector And Wire Identification.......................................................497 Removal And Installation................................................................498 BOBCAT CONTROLLER (DRIVE) (SJC).............................................................500 Description.............................................................................500 Connector Identification................................................................501 Removal And Installation................................................................503 BOBCAT CONTROLLER (AUXILIARY) (SJC).........................................................506 Description.............................................................................506 Connector Identification................................................................507 Removal And Installation................................................................510 DIAGNOSTIC SERVICE CODES....................................................................512 Viewing Service Codes...................................................................512 Service Codes List......................................................................513 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................518 Description.............................................................................518 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................519 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....519 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................519 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................519 Inspecting The Lift Arm Bypass Control..................................................519 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................519 Troubleshooting.........................................................................520 SEAT BAR SENSOR.............................................................................522 Description.............................................................................522 Troubleshooting.........................................................................522 Testing.................................................................................523 Removal And Installation................................................................524 Bobcat Interlock Control System (BICS™) Circuit Test....................................527 TRACTION LOCK...............................................................................528 Description.............................................................................528 Troubleshooting.........................................................................528 Inspecting..............................................................................529 Parking Brake Solenoid Removal And Installation.........................................530 ELECTRICAL / HYDRAULIC CONTROLS (SJC).......................................................532 Identification Chart....................................................................532 SERVICE PC (LAPTOP COMPUTER)................................................................536 Connecting Remote Start Tool............................................................536 Connecting Remote Start Tool (Service Tool).............................................536 CALIBRATION.................................................................................538 Description.............................................................................538 Actuator Testing........................................................................538 Lift And Tilt Calibration (SJC).........................................................540 Hydrostatic Pump Calibration (SJC)......................................................542 STEERING DRIFT COMPENSATION.................................................................548 Description.............................................................................548 Operation...............................................................................548 FLYWHEEL RPM SENSOR.........................................................................550 Description.............................................................................550 Adjusting...............................................................................550 CONTROL PANEL SETUP.........................................................................552 Right Panel Setup (Deluxe Instrumentation Panel)........................................552 Attachment Control Information (Deluxe Instrumentation Panel)...........................553 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................554 Password Description....................................................................554 Changing The Owner Password.............................................................554 Changing The User Passwords.............................................................555 Password Lockout Feature................................................................555 PASSWORD SETUP (KEYLESS START PANEL)........................................................556 Password Description....................................................................556 Changing The Owner Password.............................................................556 Password Lockout Feature................................................................556 MAINTENANCE CLOCK...........................................................................558 Description.............................................................................558 Setup...................................................................................559 Reset...................................................................................562 BACK-UP ALARM SYSTEM........................................................................564 Description.............................................................................564 Inspecting..............................................................................564 Adjusting Switch Position...............................................................565 Troubleshooting.........................................................................566 Troubleshooting (Joystick)..............................................................567 Alarm Removal And Installation..........................................................568 Switch Removal And Installation.........................................................568 ENGINE SERVICE..................................................................................570 ENGINE INFORMATION..........................................................................572 Description.............................................................................572 Specifications..........................................................................573 Torque Values...........................................................................578 Troubleshooting.........................................................................579 Engine Removal And Installation.........................................................581 Engine Mount Replacement................................................................591 Compression - Checking..................................................................592 ENGINE SPEED CONTROL........................................................................594 Removal And Installation................................................................594 ENGINE SPEED CONTROL (SJC)..................................................................596 Removal And Installation................................................................596 Disassembly And Assembly................................................................598 MUFFLER.....................................................................................600 Removal And Installation................................................................600 AIR CLEANER.................................................................................602 Housing Removal And Installation........................................................602 ENGINE COOLING SYSTEM.......................................................................604 Radiator Removal And Installation.......................................................604 Fan Removal And Installation............................................................605 Water Pump Removal And Installation.....................................................605 Water Pump Disassembly And Assembly.....................................................606 Thermostat Housing Removal And Installation.............................................607 Thermostat - Inspecting.................................................................608 LUBRICATION SYSTEM..........................................................................610 Oil Pan Removal And Installation........................................................610 Oil Pump Removal And Installation.......................................................610 Oil Pump Inspection.....................................................................611 Engine Oil Pressure - Testing...........................................................612 FUEL SYSTEM.................................................................................614 Fuel Shutoff Solenoid - Checking........................................................614 Fuel Shutoff Solenoid Removal And Installation..........................................614 Fuel Injection Pump - Checking..........................................................615 Fuel Injection Pump Removal And Installation............................................616 Governor Disassembly And Assembly.......................................................620 Fuel Camshaft Removal And Installation..................................................621 Fuel Injection Pump - Timing............................................................621 Fuel Injector Removal And Installation..................................................623 Fuel Injector Nozzle Pressure - Checking................................................624 Nozzle Spray Condition..................................................................625 Valve Seat Tightness....................................................................626 CYLINDER HEAD...............................................................................628 Glow Plugs - Testing....................................................................628 Glow Plugs Removal And Installation.....................................................629 Valve Clearance Adjustment..............................................................630 Valve Timing - Checking.................................................................631 Cylinder Head Removal And Installation..................................................632 Cylinder Head Disassembly And Assembly..................................................635 Cylinder Head - Servicing...............................................................635 Cylinder Head Top Clearance.............................................................636 Valve Guide - Checking..................................................................636 Reconditioning The Valve And Valve Seat.................................................637 Valve Spring............................................................................639 Valve Tappets...........................................................................640 Rocker Arm And Shaft - Checking.........................................................640 Push Rod Alignment - Checking...........................................................641 CRANKSHAFT AND PISTONS......................................................................642 Piston And Connecting Rod Removal And Installation......................................642 Piston And Connecting Rod - Servicing...................................................644 Cylinder Bore - Checking................................................................646 Connecting Rod Alignment................................................................646 Crankshaft Gear Removal And Installation................................................647 Crankshaft And Bearings Removal And Installation........................................647 Crankshaft And Bearings - Servicing.....................................................649 CAMSHAFT AND TIMING GEARS...................................................................654 Timing Gearcase Cover Removal And Installation..........................................654 Timing Gears Backlash - Checking........................................................656 Idler Gear And Camshaft Removal And Installation........................................657 Camshaft - Servicing....................................................................658 Idler Gear And Shaft - Servicing........................................................659 Balancer Shaft - Servicing..............................................................660 FLYWHEEL AND HOUSING........................................................................662 Flywheel Removal And Installation.......................................................662 Ring Gear Removal And Installation......................................................662 Housing Removal And Installation........................................................663 HEATER..........................................................................................666 HEATER SYSTEM...............................................................................668 Description.............................................................................668 REGULAR MAINTENANCE.........................................................................670 Filters.................................................................................670 Heater Coil.............................................................................670 TROUBLESHOOTING.............................................................................672 Blower Motor Does Not Operate...........................................................672 Blower Motor Operates Normally, But Air Flow Is Insufficient............................672 Electrical System.......................................................................673 Engine Coolant Bypassing The Heater Valve...............................................677 Heater Valve Not Opening Or Closing.....................................................678 HEATER UNIT.................................................................................680 Removal And Installation................................................................680 HEATER COIL.................................................................................682 Removal And Installation................................................................682 BLOWER FAN..................................................................................684 Removal And Installation................................................................684 Disassembly And Assembly................................................................685 Connector Identification................................................................687 HEATER VALVE................................................................................688 Removal And Installation................................................................688 Disassembly And Assembly................................................................689 SPECIFICATIONS..................................................................................690 (T110) LOADER SPECIFICATIONS................................................................692 Machine Dimensions......................................................................692 Performance.............................................................................693 Engine..................................................................................693 Controls................................................................................693 Drive System............................................................................694 Hydraulic System........................................................................694 Electrical..............................................................................695 Capacities..............................................................................695 Tracks..................................................................................695 Ground Pressure.........................................................................695 TECHNICAL SERVICE GUIDE SPECIFICATIONS......................................................696 Engine..................................................................................696 Engine Torques..........................................................................696 Cooling System..........................................................................696 Loader Torques..........................................................................697 Hydraulic / Hydrostatic System..........................................................697 Fuel Consumption........................................................................697 TORQUE SPECIFICATION FOR BOLTS..............................................................698 Torque For General SAE Bolts............................................................698 Torque For General Metric Bolts.........................................................699 HYDRAULIC CONNECTION SPECIFICATIONS.........................................................700 O-ring Face Seal Connection.............................................................700 Straight Thread O-ring Fitting..........................................................701 Tubelines And Hoses.....................................................................701 Flare Fitting...........................................................................701 Port Seal Fitting.......................................................................702 HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS................................................704 Specifications..........................................................................704 CONVERSIONS.................................................................................706 Decimal And Millimeter Equivalent Chart.................................................706 U.S. To Metric Conversion Chart.........................................................706 SERVICE TOOLS REQUIRED......................................................................708 Remote Start Tools......................................................................708 Hydraulic Tools.........................................................................709 Mainframe And Drive Tools...............................................................711 Electrical Tools........................................................................713 Engine Tools............................................................................714 HVAC Tools..............................................................................719 ALPHABETICAL INDEX..............................................................................720
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V