Bobcat E145 Compact Excavator Operation & Maintenance Manual SN B4WU11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat E145 Compact Excavator Operation & Maintenance Manual SN B4WU11001 & Above – PDF DOWNLOAD
Language : English
Pages :388
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Bobcat E145 Compact Excavator Operation & Maintenance Manual SN B4WU11001 & Above – PDF DOWNLOAD
Table of Contents 3
Foreword 7
Intended Use 7
Engine and Emission Control System Maintenance 7
Machine Capacity 8
Options 8
Attachments 8
Buckets Available 8
Serial Number Locations 9
Component Serial Numbers 9
Engine Identification 10
Engine Data Plate 10
Your Machine Serial Numbers 10
Safety Messages 10
Signal Words 11
Other Signal Words 11
Publications and Training Resources 12
Operation & Maintenance Manual (7387075enUS) 12
Operator’s Handbook (7287077enUS) 12
AEM Safety Manual 6901951 (English and Spanish) 13
Service Manual 7387076enUS 13
Safety 15
Safety Decals 16
Safety Decals With Text 16
Safety Decals Without Text (No-Text) 17
Information and Location for Safety Decals 18
Information and Location for Safety Decals (Continued) 19
1 General Hazard (950205-03804) 20
2 Warning Tag – “Do Not Operate” (950205-03802) 21
3 Keep Bystanders Away (950205-03803) 21
4 Hot Pressurized Fluid (950205-03781) 21
5 Entanglement in Rotating Parts (950205-03791) 21
6 Rotating Fan (950205-03788) 22
7 Battery Explosion (950205-03785) 22
8 Battery Disconnection (950205-03784) 22
9 Flying Debris or Objects (950205-03866) 23
10 Crush Hazard (950205-03805) 23
11 Pressurized Gas and Fluid (950205-03782) 23
12 Fall Hazard (950205-03783) 24
13 Hot Surface (950205-03777) 24
14 Emergency Exit (950205-03810) 24
15 ISO Control Pattern (950205-03860) 25
BHL Control Pattern (US Only) (950205-03868) 25
16 Ultra Low Sulfur Diesel Fuel (950205-03863, 950205-03864) 25
17 ROPS Warning (950205-03861) 26
18 Falling Object (950205-03786) 26
19 Hydraulic Oil Check (950205-03965) 27
20 Hydraulic Breaker (950205-03964) 27
21 Lift/Tie Down (950205-03815) 27
22 Tie Down (950205-03816) 28
23 Electric Welding (950212-02440) 28
24 Do Not Lift (950205-03570) 28
25 DEF (AdBlue®) (950205-01489A) 29
26 Dozer (Optional) (950205-03881) 29
General 31
Safe Operation is Operator’s Responsibility 31
Know Your Machine 31
Proper Work Tools and Attachments 32
Pressurized Fluids 32
Flying or Falling Objects 33
Personal Protective Equipment (PPE) 34
Correction of Machine Problems 34
Crushing and Cutting 34
Hot Coolant and Oils – Burn Prevention 35
Fire and Explosion Prevention 36
Maintenance 36
Operation 36
Electrical 37
Hydraulic System 37
Fueling 38
Never Use Ether Starting Aids 38
Welding and Grinding 38
If a Fire Occurs 39
Fire Extinguisher and First-aid Kit (Emergency Medical Kit) 39
Electrical System and Electrical Shock 40
Roll-over Protective Structure (ROPS) 40
ROPS Certification 41
Protecting Cabin from Flying or Falling Objects (Optional) 42
Emergency Exit from Operator’s Station 43
Transportation 44
Obey State and Local Over-the-Road Regulations 44
Loading and Unloading 44
Transporting Machine 45
Operation 46
Before Engine Starting 46
Machine Condition 46
Work Site 47
Entering and Exiting 48
Cleaning 49
Operator Station 49
Seat Belt 50
Visibility Information 51
Mirror Adjustment 52
Boost Starting or Charging Engine Batteries 53
Starting Engine 54
Swinging or Traveling 55
Lifting and Digging 57
Operation on Slopes 58
Towing 59
Attachment 60
Engine Stop 61
Parking Machine 61
Preservation/Storing Machine 62
Check After Long-term Parking 63
Maintenance 64
Cleaning 66
Fire and Explosion Prevention 66
Burn Prevention 67
Lock Inspection Covers 67
Working on Machine 68
Track Tension Adjustments 69
Supports and Blocking for Work Equipment 69
High-pressure Lines, Tubes and Hoses 70
Battery 71
Battery Hazard Prevention 71
Environment and Circumstances 73
Work Site Areas Requiring Extra Caution 73
Digging Under an Overhang 73
Deep Digging 73
Poor Visibility 74
High-voltage Cables 74
Underground Operation 75
Working in Water 75
Working in Contaminated Environment 75
Exhaust Ventilation 76
Ventilation for Enclosed Area 76
Asbestos Information 76
Silica Dust Information 77
Disposal of Hazardous Materials 77
Sound 77
Vibration Information 78
Hand/Arm Vibration Level 78
Whole Body Vibration Level 78
Guidelines for Use and Working Conditions of Earth-Moving Machinery to Reduce Vibration Levels (ISO/TR 25398 Annex E) 78
Operating Controls 81
Component Locations 82
Operator’s Area 86
Operational Controls and Panels 88
1 Starter Switch 90
2 Heater and Air Conditioner Control Panel 91
3 Power Socket for 12 Volt 91
4 Cigarette Lighter 91
5 Smart Power Control Switch 92
6 Engine Speed Control Dial 92
7 Travel Speed Selector Switch 92
8 Light Switch 93
9 Cabin Work Light Switch (Optional) 93
10 Audio Control Panel 93
11 Wiper Control Panel 95
12 Quick Coupler Switch (Optional) 96
13 Beacon / Strobe Light Switch (If Equipped) 96
14 Travel/Swing Alarm Switch 97
15 Not Used 97
16 Horn Button (Left-hand Work Lever) 97
17 Breaker/Booster Button (Right-hand Work Lever) 97
18 Rotating Switch 98
19 Shear Switch 98
20 Display Monitor 99
21 Photo Sensor 99
22 Safety Lever 99
23 Auxiliary Mode Switch 100
24 Hour Meter 100
25 One Touch Deceleration Button 100
26 Selector Switch Control Panel 101
27 Aux / USB Port 103
Display Monitor 104
Functional Check 104
Password Activated 105
1 Fuel Gauge 105
2 DEF (AdBlue®) Level Gauge 105
3 Engine Coolant Temperature Gauge 106
4 Hydraulic Oil Temperature Gauge 106
5 Multifunction Gauge and Graphic Information Area 107
6 ECO Gauge 108
7 Trip Meter 108
8 Digital Clock 109
9 Display Warning Symbols 109
10 Warning Light 117
11 Function Buttons 118
12 Mode Selector Buttons 120
13 Selector Function Display 122
14 Jog Switch 122
15 Camera Mode Selector/ESC Button 122
16 Multimedia Selector Button 122
Launch Menu 123
Warning Pop-up Window 126
Warning Pop-up Windows List 128
User Menu 129
User Menu – Access and Escape Methods 129
Access Method 129
Escape Method 129
User Menu 129
Switch Operation Indication 163
Heater and Air Conditioner Control Panel 166
Location of Controls and Vents 166
Control Panel 167
1 Automatic Temperature Control Button 167
2 Off Button 168
3 Temperature Control Button 168
4 Temperature Unit Selector Button 168
5 Mode Selector Button 168
6 Recirculation Button 170
7 Fan Speed Selector Buttons 170
8 Air Conditioner Button 170
9 Defroster Button 171
10 LCD Display 171
Memory Function 171
Stereo 172
Stereo 172
Miscellaneous Electrical Devices 173
Cabin Light 173
Safety Lever 173
Circuit Breaker (80 A) 173
Circuit Breaker (30 A) 174
Fuse Boxes 174
Seat Adjustment 175
1 Forward/Backward Adjustment 175
2 Adjusting Height of Seat and Depth of Cushion 175
Forward Tilt 175
Cushion Slide 175
Seat Height 175
3 Reclining Position Adjustment 176
4 Lumbar Support Adjustment 176
5 Headrest 176
6 Seat Belt 176
Seat Belt Locking and Unlocking 177
7 Left and Right Control Stand Adjustment 177
8 Left and Right Control Stand Height Adjustment 177
9 Adjusting Height/Angle of Armrest 178
10 Heating Operator’s Seat 178
Engine Emergency Stop Switch 178
Emergency Exit Glass Breaking Tool 179
Miscellaneous Convenience Devices 180
Ceiling Cover 180
Opening Ceiling Cover 180
Closing Ceiling Cover 180
Front Windows 181
Front Upper Window 181
Front Bottom Window 182
Door Side Latch 183
Sun Visor 184
Front Window Visor 184
Ceiling Window Visor 184
Cup Holder 185
Miscellaneous Access Covers and Doors 186
Side Door (RH) 186
Battery Box Door (LH) 186
Main Control Valve Door 186
Engine Cover 187
Radiator Cover 187
Operation 189
To Operate a New Excavator 189
Starting and Stopping Engine 190
Inspection Before Starting Engine 190
Walk Around Checks 190
Checks Before Starting Engine 192
Operational Checks Before Starting Engine 193
Engine Start 194
Cold Weather Starting 197
Engine Pre-heater 197
Engine Soft Start Protection 199
Plug Heater (Optional) 200
Starting Engine With a Booster Cable 201
Connecting Booster Batteries 201
Disconnecting Booster Batteries 202
Hydraulic System Warm-up 202
Hydraulic System Warm-up – Cold Weather 203
Stopping Engine 205
Checks and Maintenance After Stopping Engine 206
Wait to Disconnect Indicator 206
Safety Lever 207
Travel 208
Automatic Travel Speed Control 208
Travel Control Lever Operation 209
General Travel Instructions 210
Operating Instructions 213
Engine Speed Control 213
Emission Control System 213
Low DEF (AdBlue®) Level 213
Reaction to Faults in SCR System – DEF Quality, Tampering and Dosing Interruption 214
Reaction to Blocked EGR Valve and Malfunction of the Monitoring – Impeded EGR 214
Mode Selection 215
Power Mode 215
Work Mode 216
Auto Idle Mode 216
Boost Mode 217
Work Levers (Joysticks) (ISO Pattern) 218
Left-hand Work Lever (Joystick) (Figure 53 and Figure 54) 218
Right-hand Work Lever (Joystick) (Figure 53 and Figure 56) 218
Control Pattern Selector Valve 219
Work Levers (Joysticks) (BHL Pattern) 220
Left-hand Work Lever (Joystick) (Figure 57 and Figure 59) 220
Right-hand Work Lever (Joystick) (Figure 57 and Figure 60) 220
Blade (Optional) 221
Smart Power Control (SPC) 221
Operating Precautions 222
Working in Water 228
Escaping From Mud 228
Track On One Side Stuck 228
Tracks On Both Sides Stuck 228
Parking Excavator 229
Towing Procedure 230
Attachments 231
Installing and Removing the Attachment 231
Removal and Installation 231
Hydraulic Attachments (Optional) 233
Quick Coupler Operation (S/N 1199 & Below) 233
To Engage Attachment 233
To Release Attachment 237
Quick Coupler Operation (S/N 1200 & Above) 239
To Engage Attachment 239
To Release Attachment 244
Breaker Operation 247
To Activate Breaker 247
Hydraulic Oil and Filter Service Intervals 248
Shear Operation 249
To Activate Shear 250
One-Way/Two-Way Valve Operation 251
Activating Shear with Pedal Valve 251
Activating Breaker with Pedal Valve 251
Stopper Positions 251
Rotating Operation 252
Lifting Objects 253
Lifting Unknown Weight 254
Lifting Known Weight 254
Pick and Carry 254
Lifting Objects with Quick Coupler 255
Equipment Lowering with Engine Stopped 257
Long Term Storage 258
Before Storage 258
After Storage 259
Segmented Tracks (If Equipped) 260
Segmented Tracks Information 260
Comparison for Segmented Tracks and Steel Tracks 260
Using Segmented Tracks 261
Prohibited Works 261
Operation 261
Inspection, Maintenance and Adjustment 263
Maintenance Information 263
Operational Hour Meter Reading 263
Bobcat Genuine Replacement Parts 263
Bobcat Genuine Lubricants 263
Windshield Washer Fluid 263
Fresh and Clean Lubricants 263
Check Drained Oil and Used Filter 263
Fuel Strainer 263
Avoid Mixing Lubricants 264
Locking Inspection Covers 264
Hydraulic System – Air Bleeding 264
Hydraulic Hose Installation 264
Safety Precautions 265
Machine Setup Position for Maintenance 266
Maintenance Handling Access 268
Entering/Leaving/Climbing On Machine 268
Handling Oil, Fuel, DEF (AdBlue®), Coolant 269
Oil 269
Fuel 269
DEF (AdBlue®) 271
Engine Oil 272
Grease 272
Coolant and Water for Dilution 273
Filters 274
Electrical System Maintenance 275
Recommend Fuel, Coolant, and Lubricant 276
Symbols for “Lubrication and Service Chart” 277
Lubrication and Service Chart 278
Fluid Capacities 281
Table of Recommended Lubricants 282
Maintenance Intervals 284
10 Hour / Daily Service 287
Grease Boom, Arm and Front Attachment Pins (for First 100 Hours) 287
Grease Blade Pins (Optional) (for First 100 Hours) 287
Check Engine Oil Level 287
Check for Leaks in Hydraulic System 288
Check Level of Hydraulic Oil Tank 288
Check for Leaks in Fuel System 289
Check Fuel Level 290
Check DEF (AdBlue®) Tank 291
Check Water Separator & Pre Fuel Filter (Fuel Prefilter) and Drain Water As Required 292
Check Oil Level of Swing Motor 293
Clean Dust Net in Front of Oil Cooler and Radiator 294
Check Cooling System and Refill As Required 295
Check Level of Window Washer Fluid 295
Inspect Bucket Teeth and Side Cutters for Signs of Wear 296
Inspect Cooling Fan Blade 296
Check Air Intake System and Emission Control System Components 297
Inspect Seat Belt for Proper Operation 297
Inspect Rear View Camera for Proper Operation 297
Inspect Mirrors for Damage and Adjust and Clean as Required 298
Inspect Structure for Cracks and Faulty Welds 298
Check Operation of All Switches and Travel Alarm 298
Check the Operation of Safety Lever 298
Inspection and Maintenance of the Safety Lever 298
Check Operation of All Exterior Lights, Horn and Control Console Indicator and Display Monitor 299
Check Operation of All Controls and Linkages 300
50 Hour / Weekly Service 301
Perform All Daily Service Checks 301
Grease Arm and Bucket Joint Pins 301
Grease Blade Pin 302
Grease Swing Bearing 303
Drain Water and Sediment from Fuel Tank 303
Check Engine Fan Belt for Cracks, Wear and Correct Tension (After First 50 Hours) 303
Inspect the Track Assemblies for Proper Tension and Loose, Worn or Damaged Parts (Links, Shoes, Rollers, Idlers) 303
250 Hour / Monthly Service 304
Perform All Daily and 50 Hour Service Checks 304
Grease Boom and Arm Joint Pins 304
Replace Hydraulic Oil Return Filter (After First 250 Hours) 306
Change Pilot Filter (After First 250 Hours) 306
Inspect Pins and Bushings of the Front End Attachments for Signs of Wear 306
Check Fluid Levels in Batteries 306
Inspect for Any Loose or Missing Nuts and Bolts 306
Inspect Fuel System Hose Clamps 306
500 Hour / 3 Month Service 307
Perform All Daily, 50 and 250 Hour Service Checks 307
Grease Swing Gear and Pinion 307
Change Engine Oil and Filter 308
Clean Air-conditioning Outer Filter 310
Check and Clean Air-conditioning Inner Filter 311
Clean Radiator, Oil Cooler, Intercooler, Fuel Cooler and Air Conditioner Condenser Cores 312
Clean Outer Filter of Air Cleaner 313
Replacement of Water Separator & Pre Fuel Filter (Fuel Prefilter) 315
Change Main Fuel Filter 316
Check Oil Level in ravel Motor (One on Each Side of Unit) 317
Change Oil in Travel Motor (One on Each Side of Unit) (After First 500 Hours) 317
Change Oil in Swing Motor (Drain and Refill After First 500 Hours) 317
1,000 Hour / 6 Month Service 318
Perform All Daily, 50, 250 and 500 Hour Service Checks 318
Grease Swing Motor 318
Change Hydraulic Oil Tank Breather Filter 318
Replace Hydraulic Oil Return Filter 319
Change Pilot Filter 320
Change Oil in Travel Motor (One on Each Side of Unit) 321
Change Oil in Swing Motor 322
Change Air-conditioning Outer Filter 323
Change Air-conditioning Inner Filter 324
Check Engine Fan and Alternator Belts Tension 325
Belt Tensioner – Check 325
Belt – Inspect 325
Change Fuel Cap Filter 326
Check and Adjust Engine** 327
1,500 Hour / 9 Month Service 328
Perform All Daily, 50, 250, 500 and 1,000 Hour Service Checks 328
Change DEF (AdBlue®) Filter 328
Replace Engine Crankcase Breather Element 329
2,000 Hour / Yearly Service 330
Perform All Daily, 50, 250, 500, 1,000 and 1,500 Hour Service Checks 330
Replace Outer and Inner Air Cleaner Filters 330
Change Radiator Coolant 332
Hydraulic Oil Exchange and Suction Strainer Cleaning 334
Check Alternator and Starter** 336
Check All Cab Mounts 336
Perform and Record Results of Cycle Time Tests 336
Inspect Machine to Check for Cracked or Broken Welds or other Structural Damage 336
Check, Adjust Valve Clearance** 336
Check Head Bolt Torques** 336
3,000 Hour / Biennial Service 337
Change Alternator and Fan Belts 337
Removal 337
Installation 337
Air-conditioning System 338
Check Control Panel 338
Check Air Conditioner Hoses 338
Check Condenser 338
Check Belt Tension 338
Bucket 339
Bucket Tooth Replacement 339
Bucket O-ring Replacement 340
Electrical System 341
Battery 341
Inspection of Battery Electrolyte Level 342
Check Charging State 342
Check Battery Terminals 342
Battery Replacement 342
Fuses 343
Fuse Boxes 343
Fuse Identification 344
Engine Cooling System 345
General 345
Types of Antifreeze 346
Antifreeze Concentration Tables 347
Electric Viscous Fan Clutch 348
Removal and Installation of the Cooling Fan Assembly 348
Track Tension 349
Venting and Priming Hydraulic System 351
Main System Pump 351
Hydraulic Cylinders 351
Swing Motor 352
Travel Motor 352
General Venting 352
Maintenance in Special Conditions 353
Transportation 355
Loading and Unloading 356
Lifting Machine 360
Specification 361
Standard Specification 361
Overall Dimensions 362
One – Piece Boom 362
Disassembled Parts, Dimension and Weight 363
Components 363
Boom 363
Arm 364
Counterweight 365
Ground Pressure 365
Digging Force 366
Working Range 367
One – Piece Boom 367
Excavator Rated Lift Capacity Tables 369
Approximate Weight of Workload Materials 375
Warranty 377
Machine Warranty 377
Emission Control Warranty Statement 378
Index 381
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.
SAFETY INSTRUCTIONS:
Before Operation:
Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat Loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.
- The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the
Bobcat machine and attachments:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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