Bobcat Crawler Excavator ZX125 Ingersoll -Rand® Utility Equipment Operating & Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Bobcat Crawler Excavator ZX125 Ingersoll -Rand® Utility Equipment Operating & Maintenance Manual – PDF DOWNLOAD
Language : English
Pages : 171
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Bobcat Crawler Excavator ZX125 Ingersoll -Rand® Utility Equipment Operating & Maintenance Manual – PDF DOWNLOAD
TABLE OF CONTENTS 3
Introduction 7
General 8
Warranty 9
Notes on Using the Instruction Book 10
Environmental Requirements 10
Pictograms 11
Safety & Prevention of Accidents 15
Introductory Remarks 16
Proper Use 16
General Safety Notes 16
Operation 17
Danger Zone 18
Transport of Persons 18
Stability 18
Travel Operation 19
Operation 19
Guides 20
Danger of Falling Objects 20
Working in the Vicinity of Underground Power Lines 20
Working in the Vicinity of Overhead Power Lines 21
Operation in Closed Rooms 21
Work Stoppages 22
Crane Operations 22
Change of Work Attachments, Maintenance, Repair 23
Recovery, Loading & Transportation 24
Monitoring & Inspections 25
Fire Protection 26
Emergency Exit 26
Other Dangers 26
Failure of Hydraulic System 26
Technical Data 27
Engine 28
Electrical System 28
Travel Mechanism 29
Steering 29
Brakes 30
Hydraulic System 30
Lubricants 31
Filling Quantities 31
Fuel, Lubricant & Coolant Specifications 32
Alternative Recommendation for Other Temperature Ranges 33
Specific Ground Pressure 33
Sound Level Values & Vibration 34
Dimensions & Weights 34
Excavator Installation 35
Carrying Capacity 36
Work Attachments 37
Optional Equipment 38
Operation 39
Operator Controls 40
Instrument Panel 42
Description – Instrument Panel 43
Engine 44
Starting the Engine 44
Monitoring During Operation 46
Switching off the Engine 48
Driver’s Seat 49
Heating / Ventilation / Air Conditioning 50
Heating 50
Ventilation 50
Air Conditioning 51
Front Window 52
Ventilation Position 52
Tracking & Steering 53
Tracking Forward or Reverse 53
Making Turns 53
Counter Rotation 53
Rubber Crawler Chains 55
Parking the Machine 57
Working Operation 59
General 60
Operation of Work Functions 61
Operation of Work Equipment 61
Operation – Articulation 63
Operation – Dozer Blade 64
Float Position 64
Operation – Additional Control Circuit 65
Additional Control Circuit I (25/17) 65
Rock Breaker Operations 65
Grapple Operations (Swing Bucket, etc ) 65
Additional Control Circuit Il (25/2) 66
Changing Work Attachments 67
General 67
Assembly of Work Attachments 67
Procedure for changing work attachments 67
Clamshell Grapple 68
Changing Procedure 69
Hydraulic Rock Breaker 69
Attachment 69
Working with the Hydraulic Rock Breaker 71
Maintenance 71
Using the Machine for Crane Operations 71
Overload Warning Device 71
Using the Machine for Crane Operations 72
Possible forms of Attachment, Attaching Loads 73
Attaching and Guiding Loads 74
Checking the overload warning device 74
Procedure for checking 74
Recovery & Transport 77
Tie down of the Machine 78
Loading the Machine by use of a Crane 79
Transport of the Machine 80
Maintenance & Service 81
General Notes 82
Intervals 82
Regular Oil Analysis 83
Advantages of an Oil Analysis 83
Oil Analysis Intervals 83
Warranty 84
Inspection Parts & Aids 84
Lubricants 85
Care & Cleaning 86
Notes for use in Winter 86
Hydraulic Oil 86
Engine Oil 86
Coolant 87
Battery 87
Fuel 87
Checking, Maintenance & Inspection Plans 88
Initial Inspection (Delivery/ Handing-Over Inspection) 88
Daily and Weekly Tasks 90
Daily 91
Weekly 91
Overview of Lubricating Points 92
Inspection Plan 94
Inspection and Maintenance Work 97
Engine Oil 97
Checking the Engine Oil Level 97
Engine Oil Change 97
Engine Oil Filter 98
Cooling System – Combined Hydraulic Oil-Water Cooler 99
Coolant Level 99
Checking the Level of Antifreeze 100
Cleaning the Cooling Fins 100
Changing the Coolant 100
Fuel System 101
Fuel Level 101
Fuel Filter 102
Fuel Tank 103
Draining the Fuel Pre-filter 103
Replacing the Filter Insert of the Fuel Pre-filter 103
Cleaning the Filter Insert of the Fuel Pre-filter 104
Air Filter & Air Intake 105
Air Intake 105
Cartridge Maintenance Interval 106
Air Filter Main Cartridge 106
Air Filter Safety Cartridge 106
Cartridge Replacement 107
Main Cartridge 107
Safety Cartridge 108
V – Belts 109
Checking the V-belt Tension 109
Checking the V-belt Tension Without a Belt Tension Gauge 109
Tensioning V-belts – Coolant/Fuel Pump 110
Tensioning V-belts – Generator 110
Checking the Valve Lash 111
Checking & Adjusting 111
Crankshaft Position “1” 111
Crankshaft Adjustment “2” 112
Hydraulic Oil Tank 113
Checking the Hydraulic Oil Level 113
Changing the Hydraulic Oil 113
Hydraulic Oil Return Filter 115
Cartridge Maintenance Interval 115
Replacing the Filter Insert: 116
Breather of Hydraulic Oil Tank 117
Crawler Gear Units 118
Oil Level in Crawler Gear Units 118
Oil Change 118
Crawler Chains 119
Checking the Crawler Chain Tension 119
Rubber Crawler Chain 119
Steel Crawler Chain 120
Tensioning the Crawler Chain 121
Releasing the Crawler Chain Tension 121
Replacing Track Shoes 123
Replacement 123
Swing Bearing 124
Lubrication of Toothing 124
Lubrication of Bearing Races 124
Checking the Fastening 125
Cab Ventilation Dust Filter 126
Removal 126
Re-installation 126
Windshield Washer 127
Electrical Equipment 128
Battery 128
Disconnecting the Battery 129
Installing the Battery 129
Lighting & Warning Equipment 129
Shutdown 130
Preservation (Temporary Shutdown) 130
During Shutdown 130
After Shutdown 131
Operating Problems 135
General 136
Engine 136
Appendix 139
Electrical System 140
Hydraulic System 158
Immobilizer 162
Activating the System 162
Deactivating the System 163
Operating Malfunctions 164
Possible Malfunctions 164
Damaged or Lost Code Keys 164
Delivery & Handing-Over Instructions 165
Operating Instructions 166
Spare Parts List 166
Warranty 166
Maintenance & Inspection Plan 167
Inspection Plan 168
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat Crawler Excavator ZX125 Ingersoll -Rand® Utility Equipment Operating & Maintenance Manual – PDF DOWNLOAD
1 Introduction
1.1 General
- You decided to buy a INGERSOLL-RAND ZX 125 Crawler Excavator.
- The confidence placed in this model will be rewarded by the efficient and economical performance of the machine. These Operating Instructions contain all information necessary for the correct use of the machine.
- Please read them carefully before putting the machine into operation and make sure that they are kept at hand at all times. Should you need further explanations or should anything be unclear, please contact your dealer immediately.
- Special equipment and attachments are not included in these Operating Instructions. We reserve the right to make improvements on the machine within the scope of impending technical developments, without incurring any obligation to change these Operating Instructions.
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