Bendi Landoll Forklift B40i5 Maintenance Manual F-809-R0 – PDF DOWNLOAD
The Bendi Landoll Forklift B40i5 Maintenance Manual F-809-R0 – PDF DOWNLOAD offers detailed instructions for maintaining the B40i5 model, ensuring its optimal performance and longevity.
FILE DETAILS:
Bendi Landoll Forklift B40i5 Maintenance Manual F-809-R0 – PDF DOWNLOAD
Language : English
Pages : 188
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bendi Landoll Forklift B40i5 Maintenance Manual F-809-R0 – PDF DOWNLOAD
Introduction, Safety and Inspection
TABLE OF CONTENTS:
Bendi Landoll Forklift B40i5 Maintenance Manual F-809-R0 – PDF DOWNLOAD
1 Introduction, Safety and Inspection
Before You Begin 1-1
Introduction 1-1
Operating Instructions 1-1
Service Training 1-1
Tools Needed 1-1
Replacement Parts 1-1
General Maintenance Instructions 1-2
For Your Safety 1-3
Battery Safety Rules: 1-3
Hydraulic System 1-3
Towing the Forklift 1-3
Towing Vehicle Requirements 1-4
Towing a Forklift in the Reverse Direction 1-4
Lifting and Blocking the Forklift 1-5
Prior to Tilt Cylinder Repair 1-5
Mast Removal 1-6
Cleaning & Inspecting the Forklift 1-6
Maintenance Introduction 1-7
Inspection Sheets 1-7
Lubrication Specifications 1-16
Torque Specifications 1-16
Fluid Capacities 1-16
2 Planned Maintenance
ii
Planned Maintenance Requirements 2-1
Tools or Equipment Required 2-1
Preparing for Inspection or Maintenance 2-2
Performance Testing 2-2
Completing Performance Testing 2-3
Daily Inspection 2-3
Fuel System Check 2-3
Power Steering Check 2-3
Checking the Battery 2-4
Check Hydraulic Functions 2-4
Check Driver’s Seat Switch 2-4
Check Hydraulic Oil Level 2-4
Check Engine Oil Level 2-5
Check Primary Lift Chain 2-6
Inspect Tires 2-6
Flat-Spotting 2-7
To Extend Tire Life 2-7
50 Hours Inspection 2-7
Hydraulic Pressure Filter Replacement 2-8
200 Hours Inspection 2-8
Check Nuts, Bolts, and Screws 2-8
Check Lift Operation 2-8
Drive Wheel Lug Nuts 2-9
Hydraulic System Maintenance 2-9
Side Shift Circuit Maintenance 2-10
Identification Plate and Safety Warnings 2-10
Check Tilt Cylinder Racking 2-10
Tilt Cylinder Racking and Tilt Degree Settings 2-10
Lubricating the Forklift 2-12
Cooling System 2-16
Air Filter 2-16
Change Engine Oil and Filter 2-17
Mast Maintenance 2-17
Load Roller Maintenance 2-18
Chain Maintenance 2-18
Fork Inspection 2-19
Lubricate Steer Wheel Knob 2-21
4500 Hours Inspection 2-21
Change Hydraulic Oil 2-21
3 Troubleshooting and Corrective Maintenance
Troubleshooting 3-1
ENGINE PROBLEMS 3-1
ELECTRICAL PROBLEMS 3-7
VISIBLE PROBLEMS 3-11
F-809-R0 iii
Corrective Maintenance 3-16
Lifting the Forklift 3-16
Floor Plate(s) Removal 3-16
Removing Forks 3-17
Repairing Forks 3-17
Load Testing Forks 3-17
Side Shifter 3-17
Mast Assembly Service 3-18
Removing the Mast From the Forklift 3-18
Wheel Bearings, Seals and Race 3-21
Front Axle Assembly 3-22
To Check Load Wheels 3-22
Removing the Front Axle 3-22
Articulation Bearing and Seal 3-23
Front Rotation Assembly 3-23
Removing the Steering Actuator 3-23
Stop Block 3-24
Steer (Front Rotation) Sensor 3-24
Auxiliary Pump – Steer and Lift Circuit 3-25
Replacing the Auxiliary Pump – Steer and Lift Circuit 3-25
Drive and Brake Pedals 3-26
Replacing the Drive (Accelerator) Pedal Assembly 3-26
Park Brake Pedal/Park Brake Assembly 3-26
Checking the Park Brake Efficiency 3-27
Steering Column and Console Assembly 3-27
Steering Wheel 3-27
Remove Right Side Cover 3-28
Display 3-28
Key Switch 3-28
Option Rocker (On/Off) Switches 3-29
Steering Column (Console) 3-30
Orbital Steer Unit 3-30
Load Sense Steering System 3-30
Steering Counterbalance Valve 3-31
Hydraulic Control Valve Assembly 3-31
General 3-31
Hydraulic Control Valve 3-33
Steer System Relief Valve 3-33
iv
Hydrostatic Pump 3-34
Charge Pressure Check 3-34
To Remove and Replace the Hydrostatic Pump 3-35
To Prime the Hydrostatic Pump 3-36
To Remove and Replace Hydrostatic Pump Manifold 3-36
Hydrostatic Drive Motor Assembly 3-36
To Remove Drive Wheels 3-36
Hydrostatic Drive Motors – Rear 3-37
To Replace Hydrostatic Drive Motor Assembly 3-38
Brake Service and Repair 3-38
Reassembly 3-40
Seat Assembly/Horn 3-48
Seat Switch 3-48
Horn and Direction Control 3-48
Engine Assembly 3-49
Engine 3-49
Fuel System 3-49
Overhead Guard/Lighting/Alarms 3-51
Back Up Alarms 3-51
4 Calibration and Programming
Vehicle Controller “Plus 1” Calibration and Programming 4-1
Getting Started Using Plus 1 Software 4-1
ECU Downloading and Type 4-3
Format 4-3
Log Functions 4-4
Dash Display Calibration and Operation 4-16
5 Engine with Fuel System
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