Belarus 3522.5 Tractor Operator’s Manual – PDF DOWNLOAD
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Belarus 3522.5 Tractor Operator’s Manual – PDF DOWNLOAD
Introduction :
The present manual is designed for studying the structure, operation rules and maintenance of tractors “Belarus-3522.5”. Scrutinize this manual and operation manual of the engine TCD 7,8 L06, attached to your tractor. It will help you to study the rules of correct operation and maintenance. Failure to follow this instruction can lead to operator’s injury or a breakdown of a tractor or harming third persons.
- Operation of a tractor, its maintenance and repair shall be carried out only by employees, familiar with all of its parameters and characteristics and informed about necessary safety requirements to prevent casualties.
- In connection with constant development of a tractor some changes, which are not depicted in the present manual, can be introduced in the structure of certain units and parts. Any arbitrary changes made by a consumer release the manufacturer from responsibility for possible further injuries to the operator and tractor breakdown.
TABLE OF CONTENTS:
Belarus 3522.5 Tractor Operator’s Manual – PDF DOWNLOAD
TRACTOR DESCRIPTION AND OPERATION 16
1 1 Tractor assignment 16
1 2 Technical specifications 18
1 3 Tractor composition 21
1 4 Vibration level at the operator’s working place of the tractor “BELARUS-3522 5” 23
1 5 Noise level at the operator’s working place of the tractor “BELARUS-3522 5” 24
1 6 Tractor marking 24
1 7 Packing 24
2 CONTROLS AND INSTRUMENTS 25
2 1 Layout of controls and instruments of the tractor 25
2 2 Switches and cuts-out of instrument board 26
2 3 Upper shield unit of button switches 28
2 4 Conditioner control 29
2 4 1 Conditioner control in conditioning mode 29
2 4 2 Conditioner control in a heating mode 30
2 4 3 Cab ventilation 31
2 5 Instrument board 31
2 6 Pilot lamps unit 33
2 7 Integrated indicator and integrated indicator control panel 34
2 7 1 General information 34
2 7 2 Assignment and operation principle of Integrated Indicator pointers 35
2 7 3 Pilot lamps of the integrated indicator 38
2 7 4 Description of testing performance of the integrated indicator 39
2 8 Information display 39
2 8 1 General information 39
2 8 2 Adjustment of brightness and sharpness of the information display 39
2 8 3 Activation of changeable images and parameters on the screen of the information
display 40
2 9 Integrated electronic panel 43
2 9 1 Assignment of IEP 43
2 9 1 Description of IEP performance check 44
2 10 Steering 44
2 10 1 General information 44
2 10 2 Reverse valve switch 44
2 10 3 Steering wheel adjustments 45
2 11 Parking brake control 45
2 12 Pedals and handle for fuel feed manual control 46
2 13 Switching of ranges and gears of gearbox, creeper control, CECS 46
2 13 1 Switching of gearbox ranges 46
2 13 2 Shifting of gears inside gearbox 48
2 13 3 Creeper control 49
2 13 4 Tractor velocity diagram 50
2 13 5 Complex electronic control system 51
2 13 5 1 General information on assignment of complex electronic control system 51
2 13 5 2 Indication of the engaged gear and gear switching mode control 52
2 13 5 3 Rear PTO control 52
2 13 5 4 Front power take-off shaft control 53
2 13 5 5 FDA drive control 53
2 13 5 6 Rear axle differential lock control 54
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2 13 5 7 Annunciation of emergency states of transmission and HLL hydraulic systems,
diagnostics of emergency voltage in on-board power system 55
2 13 5 8 Diagnostics of electronic systems of RPTO, FPTO, FDAD, RADL control,
gear shifting control for failures 56
2 13 5 9 Description of CECS performance testing 56
2 14 Rear lift linkage control 57
2 14 1 General information 57
2 14 2 RLL control panel 57
2 14 3 Remote buttons of RLL control system 59
2 14 4 Failure diagnostics of RLL electronic control system 60
2 15 Front lift linkage control 61
2 16 Electronic system of hydraulic distributor EHS sections control 62
2 16 1 General information on electronic system of hydraulic distributor EHS sections
control 62
2 16 2Unit of electronic joysticks 63
2 16 2 1 General information 63
2 16 2 2 Unit of electronic joysticks EJU-01 63
2 16 2 3 Unit of electronic joysticks “BOCORO” 64
2 16 3 Operation programming unit (OPU) of the hydraulic lift linkage 65
2 16 3 1 General information 65
2 16 3 2 Indication of operation of the hydraulic distributor EHS sections when the
hydraulic distributor is controlled directly by two joysticks (manual mode) 66
2 16 3 3 Order of the hydraulic distributor EHS sections control according to the
specified algorithm (automatic mode) 66
2 16 3 4 Adjustment of the fixed flow, programmed with the OPU of the HLL 68
2 16 3 5 Hydraulic distributor EHS emergency shut-down 68
2 16 4 Flow restriction 69
2 17 Cutout fuses 70
2 18 Switching unit 71
2 19 Protection and switching unit 76
2 20 Cab locks and handles 78
2 20 1 Cab door locks 78
2 20 2 Side glass opening 79
2 20 3 Rear screen opening 79
2 20 4 Cab hatch opening 79
2 21 Seat and its adjustments 81
2 21 1 General information 81
2 21 2 “BELARUS” seat adjustments 81
2 21 3 Seat installation for operation on reverse 82
2 22 Connector elements of the electrical equipment 84
2 22 1 Socket to connect coupled agricultural equipment 84
2 22 2 Installation of electrical sockets 84
2 23 Reverse post controls 85
3 DESCRIPTION AND OPERATION OF TRACTOR CONSTITUENTS 88
3 1 Engine and its systems 88
3 1 2 Engine 88
3 1 3 System of engine air cleaning 88
3 1 2 System of charged air cooling 90
3 1 4 Cooling system 91
3 1 5 Exhaust system 92
3 2 Engine electronic control system 94
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3 3 Clutch 99
3 3 1 Coupling clutch 99
3 3 2 Peculiarities of clutch installation, dismantling and adjustment 100
3 3 2 1 Clutch arrangement 100
3 3 2 2 Clutch dismantling 101
3 3 2 3 Clutch installation 101
3 3 2 4 Adjustment of clutch release levers 101
3 3 3 Clutch drive 101
3 3 4 Clutch control adjustment 103
3 3 4 1 Clutch control adjustment 103
3 3 4 2 Bleeding of the hydraulic system of clutch operating control 104
3 3 4 3 Clutch check for purity of disengagement 104
3 4 Gearbox 105
3 4 1 General information 105
3 4 2 Speed unit 105
3 4 3 Range shifting reduction unit 107
3 5 Electrical part of gearbox control 112
3 6 Rear axle 116
3 6 1 General information 116
3 6 2 Main gear 116
3 6 3 Differential 117
3 6 4 Final drives 118
3 6 5 Rear axle reduction part 118
3 6 6 Check and adjustment of play in differential tapered bearings 120
3 6 7 Check and adjustment of the master pair backlash 120
3 6 8 Check of main drive gears for accuracy of engagement according to contact
pattern 121
3 6 9 Check and adjustment of backlash in tapered gears with circular teeth to drive
pumps of HHL and transmission hydraulic system 122
3 6 10 Check and adjustment of axial clearance in bearings of cages of drive gear to
drive pumps of HLL and transmission hydraulic syste 122
3 6 11 Check and adjustment of axial clearance in bearings of cage of back rest for
drive gear-shaft of the master pair 123
3 6 12 Check and adjustment of axial clearance in axle shaft bearings 123
3 7 Rear power take-off shaft 124
3 8 Front power take-off shaft 126
3 9 Brakes 128
3 9 1 General information 128
3 9 2 Service brakes control 129
3 9 3 Brakes Drive Mechanisms 130
3 9 4 Independent Mechanical Parking Brake 132
3 9 5 Brake Operation with Forward Pedal Drive 133
3 9 6 Brake Operation with Reverse Pedal Drive 133
3 9 7 Adjustment of Brake Controls at forward motion 134
3 9 8 Adjustment of Brake Controls on reverse 135
3 9 9 Adjustment of Parking Brake Actuator 135
3 10 Pneumatic System 136
3 10 1 General Information 136
3 10 2 Check and Adjustment of Pneumatic System Brake Valves Actuators 137
3 10 2 1 Check and adjustment of pneumatic system single-wire brake valve 137
3 10 2 2 Check and adjustment of pneumatic system two-wire brake valve actuator 138
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3 10 3 Check and Adjustment of Pneumatic System Pressure Regulator 140
3 11 Transmission Hydraulic System 141
3 11 1 General Information 141
3 11 2 Duplex Filter 144
3 11 3 Magnetic Filter 145
3 11 4 Electrohydraulic Transmission Hydraulic System Distributor 145
3 11 5 Rear PTO Control Distributor 146
3 12 Front Driving Axle (FDA) 147
3 12 1 General Information 147
3 12 2 Central reduction unit 148
3 12 3 Wheel hub drive 150
3 12 4 Check and adjustment of preload in conical bearing of reduction unit drive
gear 151
3 12 5 Check and adjustment of preload in differential conical bearings 152
3 12 6 Check and adjustment of backlash in main gear pair of central reduction
unit 152
3 12 7 Check and adjustment of backlash (Preload) in conical bearings of hub 153
3 12 8 Check and adjustment of axial preload in conical bearings of the pivot 153
3 12 9 Front driving axle drive 155
3 12 10 Cardan Shaft 156
3 13 Electronic system for rear-axle differential lock control, front driving axle drive
control, front and rear power take off shafts control 157
3 13 1 Rear-axle Differential Lock Control 157
3 13 2 FDA drive control 159
3 13 3 Front PTO shaft control 160
3 13 4 Rear PTO shaft control 160
3 14 Undercarriage and tractor wheels 162
3 15 Hydrostatic steering control 163
3 15 1 General information 163
3 15 2 Dosing pump 164
3 15 3 Steering hydraulic cylinder 165
3 16 Hydraulic lift linkage (HLL) 166
3 16 1 General Information 166
3 16 2 Oil tank 172
3 16 3 Drive of HLL pump and transmission hydraulic system pump 172
3 16 4 Distributor 173
3 16 4 1 General Information 173
3 16 4 2 End control plate of EHS working sections 175
3 16 5 Hydraulic system of FLL control 175
3 16 5 1 General Information 175
3 16 5 2 Installation and adjustment of FLL position sensor 176
3 16 6 Electrical curcuit diagram of section distributor EHS control 178
3 17 Emergency conditions indication of hydraulic lift linkage and transmission hydraulic
system 180
3 18 Rear Lift Linkage 181
3 18 1 General Information 181
3 18 2 Drawbar 182
3 18 3 Crossbeam 182
3 19 Electronic control system of rear lift linkage 183
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3 20 Front lift linkage 185
3 20 1 General Information 185
3 20 2 The rules of FLL shifting from operating position to transport position 185
3 20 3 The rules to couple the agricultural machines with FLL 186
3 21 Electronic control system of front lift linkage 187
3 22 All-purpose drawbar hitch 190
3 23 Electrical equipment 192
3 23 1 General Information 192
3 23 2 Operation principle of inlet air heater 192
3 23 3 Programming console of integrated indicator 193
3 23 3 1 Control panel of integrated indicator 193
3 23 3 2 Algorithm of Integrated Indicator programming 193
3 23 4 Installation and adjustment of speed sensors and rear PTO RPM sensor 195
3 23 4 1 Speed sensor installation 195
3 23 4 2 Installation of rear PTO RPM sensor 196
3 24 Cab air conditioning and heating system 197
3 25 Cab 200
3 25 1 General information 200
3 25 2 Cab installation 200
3 25 3 Doors 201
3 25 4 Side windows 202
3 25 5 Rear window 203
3 25 6 Outside mirror 204
3 25 7 Roof with opening hatch 204
3 26 Front wheel fenders 206
3 27 Construction features of tractor BELARUS 3522 5 with non installed FLL and
FPTO 207
3 27 Marking of tractor components 208
4 INTENDED USE OF TRACTOR 210
4 1 The instruction to be paid attention to before tractor operation 210
4 2 Tractor use 211
4 2 1 Boarding the tractor 211
4 2 2 Preparing for start and starting the engine 211
4 2 3 Tractor motion start, GB shifting 212
4 2 4 Tractor stop 214
4 2 5 Engine stop 214
4 2 6 Getting off the tractor 214
4 2 7 PTO use 214
4 2 8 Examples of programming operations in hydraulic distributor EHS section control
216
4 2 8 1 Elements to control and program the hydraulic distributor EHS sections 216
4 2 8 2 Example of programming operations to control a reversible plough by means
of OPU of the HLL 217
4 2 8 3 Example of programming operations to control a seeder using the OPU of
the HLL 220
4 2 9 Selection of optimal inner pressure in tires depending on operational conditions
and load on tractor axles, instructions for tire use 222
4 2 9 1 Selection of optimal inner pressure in tyres depending on operational conditions
and load on tractor axes 222
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4 2 9 2 Instructions for tire use 224
4 2 9 3 Tire inflation 225
4 2 10 Rear wheel track formation 226
4 2 11 Rear wheel twinning (710/70R42 + 710/70R42) 227
4 2 12 Front wheel track formation 228
4 2 13 Front wheel twinning (600/65R34 + 520/70R34) 228
4 3 Safety measures when operating the tractor 231
4 3 1 General safety measures when operating the tractor 231
4 3 2 Fire safety measures 233
4 4 Tractor run-in 235
4 4 1 Technical maintenance before tractor run-in 235
4 4 2 Tractor run-in 235
4 4 3 Technical maintenance during tractor run-in 236
4 4 4 Technical maintenance after tractor run-in 236
4 5 Actions in extreme conditions 237
5 COUPLING OF IMPLEMENTS 238
5 1 General Information 238
5 2 Types of implements coupled with tractor “BELARUS-3522 5” 239
5 3 Lift Linkage 240
5 3 1 General Information 240
5 3 2 Three-Point Rear Lift Linkage 240
5 3 3 Front three-point lift linkage 246
5 4 Drawbar hitch 247
5 4 1 General information 247
5 4 2 Drawbar Hitch “Towing yoke” 248
5 4 3 Drawbar hitch “Draw bar” 249
5 5 Usage patterns of tractor hydraulic system for driving of operated parts and
other elements of unitized hydraulically operated machines and aggregates 250
5 6 Power take-off shaft end type 252
5 7 Determination of PTO shaft and cardan shaft capabilities 253
5 8 Features of application of PTO shafts and cardan shafts 256
5 9 Features of the tractor application in special conditions 260
5 9 1 Tractor operation in areas with rugged topography Possibility of the tractor application
for haylage allocation for reserve 260
5 9 2 Application of substances for the purpose of chemical treatment 260
5 9 3 Operation in a forest 260
5 10 Finding of total weight, loads on the front and rear axles, tires holding capacity
and required minimum ballast 261
5 11 Possibility to install front loader 262
6 MAINTENANCE 263
6 1 General instructions 263
6 2 Affording access to the components for maintenance services 265
6 3 Maintenance procedure 266
6 4 Scheduled maintenance servicing operations 269
6 4 1 Maintenance on a shift basis (SBMS) in every 8 – 10 hours of operation or per
shift 269
6 4 2 Maintenance services in every 125 hours of operation 273
6 4 3 Maintenance services in every 250 hours of operation 281
6 4 4 Maintenance services in every 500 hours of operation 286
6 4 5 Maintenance services in every 1000 hours of operation 290
6 4 6 Maintenance services in every 2000 hours of operation 298
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6 4 7 Maintenance service that is inconsistent with the intervals of MS-1, 2MS-1,
MS-2, MS-3 and special MS 298
6 4 8 General maintenance services 299
6 5 Safety measures during maintenance and repair operations 301
6 5 1 General safety requirements 301
6 5 2 Safety precautions for exclusion of the hazardous situations, related to the accumulator
battery and the fuel tank 301
6 5 3 Guidelines for safe use of leveling jacks and statement of places where they
shall be installed 303
6 6 Filling and lubrication of the tractor with fuel and lubrication materials 304
7 FAILURES THAT MAY POSSIBLY EMERGE IN THE ELECTRICAL FACILITIES,
HYDRAULIC LIFT LINKAGE AND GUIDELINES FOR TROUBLESHOOTING 308
7 1 Possible failures in the electronic system for gearbox, rear axle differential lock,
front driving axle drive, front and rear power take off shaft control, and guidelines
for troubleshooting 330
7 2 Possible failures in the electronic control system of RLL and FLL guidelines for
troubleshooting 308
7 3 Possible failures of the hydraulic lift linkage and guidelines for troubleshooting
309
7 3 1 Failures of EHS distributor, failures indication, causes and troubleshooting
method 317
7 3 2 Possible failures in hydraulic system for RLL and FLL control, guidelines for
troubleshooting 317
7 3 3 Section ЕНR-23LS lowering valve disassembly procedure 324
7 4 Possible failures in the electrical equipment and guidelines for
troubleshooting 326
8 TRACTOR STORAGE 327
8 1 General instruction 329
8 2 Requirements for inter-shift storage of machines 329
8 3 Requirements for short-term tractors storage 329
8 4 Requirements for outdoors long-term storage 329
8 5 Preservation 331
8 6 Depreservation and represervation 331
8 7 Putting tractor into operation after long-term storage 331
8 8 Safety requirements for preservation 332
9 TRACTOR TRANSPORTATION AND TOWING 333
9 1 Tractor transportation 333
9 2 Towing of tractor 333
10 TRACTOR DISPOSAL 334
SERVICE BULLETINS 335
ANNEX А (compulsory) – Electrical circuit diagram of PASU 336
ANNEX B (compulsory) – Electrical circuit diagram of EECS 337
ANNEX C (compulsory) – Electrical circuit diagramm of DL, FDA; PTO and gear
shifting control 338
ANNEX D (compulsory) – Electrical circuit diagramm of electrical equipment
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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