2020 Arctic Cat Wildcat Trail ATV Service Manual
Video Preview:
Image Preview:
Table Of Contents:
2020 Arctic Cat Wildcat Trail ATV Service Manual
General Information/Foreword ………………………………….. 2
Specifications ……………………………………………………… 2
Torque Specifications …………………………………………… 3
Torque Conversions (ft-lb/N-m) ……………………………… 4
Drive Belt Break-In Procedure……………………………….. 4
Gasoline — Oil — Lubricant ………………………………….. 4
Preparation for Storage ………………………………………… 5
Preparation after Storage ……………………………………… 6
Periodic Maintenance/Tune-Up …………………………………. 7
Air Filter ……………………………………………………………… 7
Testing Engine Compression…………………………………. 8
Spark Plugs ………………………………………………………… 9
Muffler/Spark Arrester…………………………………………… 9
Engine Oil — Filter …………………………………………….. 10
Front Differential — Transaxle Lubricant ……………….. 11
Headlight — Taillight — Brake Light……………………… 11
Hydraulic Brake System ……………………………………… 14
Burnishing Brake Pads ……………………………………….. 15
Replacing V-Belt………………………………………………… 15
Steering/Body/Controls…………………………………………… 17
Front Bumper…………………………………………………….. 17
Hood and Grille………………………………………………….. 18
Body Panels ……………………………………………………… 18
Center Console………………………………………………….. 23
Rack and Pinion Assembly………………………………….. 24
Steering Wheel ………………………………………………….. 26
Steering System ………………………………………………… 27
Steering Shaft ……………………………………………………. 28
Steering Knuckles………………………………………………. 30
Front Wheel Alignment ……………………………………….. 32
Accelerator Pedal ………………………………………………. 32
Shift Lever ………………………………………………………… 33
Shift Cable ………………………………………………………… 33
LCD Gauge……………………………………………………….. 35
Muffler………………………………………………………………. 35
Cargo Box…………………………………………………………. 36
Seats ……………………………………………………………….. 36
Doors ……………………………………………………………….. 37
Floor ………………………………………………………………… 37
Troubleshooting…………………………………………………. 38
Engine……………………………………………………………………. 39
Troubleshooting…………………………………………………. 40
Removing Engine ………………………………………………. 42
Top-Side Components………………………………………… 47
Removing Top-Side Components…………………………. 47
Servicing Top-Side Components………………………….. 50
Installing Top-Side Components…………………………… 55
Bottom-Side Components …………………………………… 58
Removing Bottom-Side Components ……………………. 58
Servicing Bottom-Side Components……………………… 62
Installing Bottom-Side Components ……………………… 65
Servicing Left-Side Components ………………………….. 69
Installing Engine ………………………………………………… 72
Fuel/Lubrication/Cooling ………………………………………….77
Throttle Body………………………………………………………77
Gas Tank……………………………………………………………79
Gas/Vent Hoses ………………………………………………….80
Oil Filter/Oil Pump ……………………………………………….80
Oil Cooler …………………………………………………………..80
Oil Flow Chart …………………………………………………….82
Liquid Cooling System …………………………………………82
Radiator……………………………………………………………..82
Thermostat …………………………………………………………85
Fan ……………………………………………………………………86
Water Pump ……………………………………………………….86
Troubleshooting ………………………………………………….88
Electrical System……………………………………………………..89
Battery……………………………………………………………….89
Electronic Power Steering (EPS) …………………………..90
Ignition Switch …………………………………………………….92
Ignition Coils……………………………………………………….92
Accessory Receptacle/Connector ………………………….93
Switches…………………………………………………………….93
Fan Motor …………………………………………………………..94
Front Drive Actuator …………………………………………….94
Lights…………………………………………………………………95
Power Distribution Module (PDM) ………………………….95
EFI Sensors/Components …………………………………….96
RPM Limiter ……………………………………………………..102
Stator Coil ………………………………………………………..102
Regulator/Rectifier …………………………………………….103
Starter Motor …………………………………………………….103
Starter Relay …………………………………………………….103
Engine Control Module (ECM) …………………………….104
Troubleshooting ………………………………………………..109
Drive and Brake Systems ……………………………………….110
Front Drive Actuator …………………………………………..110
Front Differential………………………………………………..111
Drive Axles ……………………………………………………….124
Transaxle …………………………………………………………126
Driveshaft/Carrier Bearing…………………………………..141
Hub………………………………………………………………….144
Hydraulic Brake Caliper………………………………………146
Master Cylinder Assembly…………………………………..149
Troubleshooting ………………………………………………..151
Suspension ……………………………………………………………152
Shock Absorbers……………………………………………….152
Front A-Arms…………………………………………………….153
Rear A-Arms …………………………………………………….157
Front Sway Bar …………………………………………………160
Rear Sway Bar ………………………………………………….160
Wheels and Tires ………………………………………………161
Troubleshooting ………………………………………………..162
Description:
2020 Arctic Cat Wildcat Trail ATV Service Manual
- This Service Manual contains service, maintenance, and troubleshooting information for the 2020 Wildcat Trail. The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.
- When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by an CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
- The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine parts. They are precision-made to ensure high quality and correct fit.
- Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle.
- The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct.
- Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because the manufacturer constantly refines and improves its products, no retroactive obligation is incurred.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]