2019 Textron Off Road Wildcat Trial Service Manual – PDF DOWNLOAD
DESCRIPTION:
2019 Textron Off Road Wildcat Trial Service Manual – PDF DOWNLOAD
Foreword
This Textron Off Road Service Manual contains service, maintenance, and troubleshooting information for the 2019 Wildcat Trail. The complete manual is designed to aid service personnel in service-oriented applications.
- This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
- This service manual is designed primarily for use by an CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary.
- When replacement of parts is necessary, use only genuine parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage.
- .Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
- At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Textron Off Road constantly refines and improves its products, no retroactive obligation is incurred.
TABLE OF CONTENTS:
2019 Textron Off Road Wildcat Trial Service Manual – PDF DOWNLOAD
General Information/Foreword 2
Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Drive Belt Break-In Procedure 4
Gasoline — Oil — Lubricant 4
Preparation for Storage 5
Preparation after Storage 5
Periodic Maintenance/Tune-Up 7
Air Filter 7
Testing Engine Compression 8
Spark Plugs 9
Muffler/Spark Arrester 9
Engine Oil — Filter 10
Front Differential — Transaxle Lubricant 11
Headlight — Taillight — Brake Light 11
Hydraulic Brake System 14
Burnishing Brake Pads 15
Replacing V-Belt 15
Steering/Body/Controls 17
Front Bumper 17
Hood and Grille 18
Body Panels 18
Center Console 23
Rack and Pinion Assembly 24
Steering Wheel 26
Steering System 27
Steering Shaft 28
Steering Knuckles 30
Front Wheel Alignment 32
Accelerator Pedal 32
Shift Lever 33
Shift Cable 33
LCD Gauge 35
Muffler 35
Cargo Box 36
Seats 36
Doors 37
Floor 37
Troubleshooting 38
Engine 39
Troubleshooting 40
Removing Engine 42
Top-Side Components 47
Removing Top-Side Components 47
Servicing Top-Side Components 50
Installing Top-Side Components 55
Bottom-Side Components 58
Removing Bottom-Side Components 58
Servicing Bottom-Side Components 62
Installing Bottom-Side Components 65
Servicing Left-Side Components 69
Installing Engine 72
Fuel/Lubrication/Cooling 77
Throttle Body 77
Gas Tank 79
Gas/Vent Hoses 80
Oil Filter/Oil Pump 80
Oil Cooler 80
Oil Flow Chart 82
Liquid Cooling System 82
Radiator 82
Thermostat 85
Fan 86
Water Pump 86
Troubleshooting 88
Electrical System 89
Battery 89
Electronic Power Steering (EPS) 90
Ignition Switch 92
Ignition Coils 92
Accessory Receptacle/Connector 93
Switches 93
Fan Motor 94
Front Drive Actuator 94
Lights 95
Power Distribution Module (PDM) 95
EFI Sensors/Components 96
RPM Limiter 102
Stator Coil 102
Regulator/Rectifier 103
Starter Motor 103
Starter Relay 103
Engine Control Module (ECM) 104
Troubleshooting 109
Drive and Brake Systems 110
Front Drive Actuator 110
Front Differential 111
Drive Axles 124
Transaxle 126
Driveshaft/Carrier Bearing 141
Hub 144
Hydraulic Brake Caliper 146
Master Cylinder Assembly 149
Troubleshooting 151
Suspension 152
Shock Absorbers 152
Front A-Arms 153
Rear A-Arms 157
Front Sway Bar 160
Rear Sway Bar 160
Wheels and Tires 161
Troubleshooting 162
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]