2018-2020 Ford F-150 & Raptor Complete Service Manual – PDF DOWNLOAD
FILE DETAILS:
2018-2020 Ford F-150 & Raptor Complete Service Manual – PDF DOWNLOAD
Language : English
Pages : 19637
Downloadable : Yes
File Type : PDF
Size: 289 MB
DESCRIPTION:
2018-2020 Ford F-150 & Raptor Complete Service Manual – PDF DOWNLOAD
GENERAL INFORMATION
Anti-Lock Brake Safety Precautions
* PLEASE READ THIS FIRST *
This article is intended for general information purposes only. This information may not apply to all makes and models. If vehicle is equipped with Anti-Lock Brake System (ABS), refer to appropriate ANTI-LOCK BRAKE SYSTEM article in the BRAKES section for description, operation, depressurizing, testing, system bleeding, trouble shooting and servicing of specific system.
ANTI-LOCK BRAKE SAFETY PRECAUTIONS:
- NEVER open a bleeder valve or loosen a hydraulic line while ABS is pressurized.
- NEVER disconnect or reconnect any electrical connectors while ignition is on. Damage to ABS control unit may result.
- DO NOT attempt to bleed hydraulic system without first referring to the appropriate ANTILOCK BRAKE SYSTEM article in the BRAKES section.
- Only use specially designed brake hoses/lines on ABS equipped vehicles.
- DO NOT tap on speed sensor components (sensor, sensor rings). Sensor rings must be pressed into hubs, NOT hammered into hubs. Striking these components can cause demagnetization or a loss of polarization, affecting the accuracy of the speed signal returning to the ABS control unit.
- DO NOT mix tire sizes. Increasing the width, as long as tires remain close to the original diameter, is acceptable. Rolling diameter must be identical for all 4 tires. Some manufacturers recommend tires of the same brand, style and type. Failure to follow this precaution may cause inaccurate wheel speed readings.
- DO NOT contaminate speed sensor components with grease. Only use recommended coating, when system calls for an anti-corrosion coating.
- When speed sensor components have been removed, ALWAYS check sensor-to-ring air gaps when applicable. These specifications can be found in each appropriate article.
- ONLY use recommended brake fluids. DO NOT use silicone brake fluids in an ABS equipped vehicle.
- When installing transmission devices (CB’s, telephones, etc.) on ABS equipped vehicles, DO NOT locate the antenna near the ABS control unit (or any control unit).
- Disconnect all on-board computers, when using electric welding equipment.
- DO NOT expose the ABS control unit to prolonged periods of high heat (185 °F/85°C for 2 hours is generally considered a maximum limit).
TABLE OF CONTENTS:
2018-2020 Ford F-150 & Raptor Complete Service Manual – PDF DOWNLOAD
00-General Information.pdf (p.1-417)............................................................. 1 00-01 Anti-Lock Brake Safety Precautions..................................................... 1 00-02 Reminder Indicator (Reset Procedures).................................................. 382 00-03 Traction Control, 4WD, & AWD........................................................... 410 00-04 Emission Applications.................................................................. 416 01-Engine.pdf (p.418-7263)....................................................................... 418 01-00 Engine System – General Information.................................................... 418 01-01 2.7L EcoBoost.......................................................................... 476 01-01A Engine – 2.7L EcoBoost (238kW 324PS).............................................. 476 01-01B Engine Cooling System – 2.7L EcoBoost (238kW 324PS)............................... 1215 01-01C Engine Ignition – 2.7L Ecoboost (238Kw 324Ps)..................................... 1289 01-01D Exhaust System – 2.7L Ecoboost (238Kw 324Ps)...................................... 1296 01-01E Accessory Drive – 2.7L ECOBOOST (238KW 324PS)..................................... 1315 01-01F Fuel Charging And Controls – Turbocharger – 2.7L Ecoboost (238KW 324PS)........... 1323 01-01G Fuel System – General Information – 2.7L Ecoboost (238Kw 324Ps)................... 1439 01-01H Fuel Tank And Lines – 2.7L Ecoboost (238Kw3 24Ps)................................. 1461 01-01I Starting System – 2.7L Ecoboost (238Kw 324Ps)..................................... 1476 01-02 3.0L Powerstroke Diesel................................................................ 1485 01-02A1 Engine – 3.0L Power Stroke Diesel (1 of 2)....................................... 1485 01-02A2 Engine – 3.0L Power Stroke Diesel (2 of 2)....................................... 2012 01-02B Engine Cooling – 3.0L Power Stroke Diesel......................................... 2758 01-02C Exhaust System – 3.0L Power Stroke Diesel......................................... 2888 01-02D Accessory Drive – 3.0L Power Stroke Diesel........................................ 2912 01-02E Fuel Charging And Controls – Turbocharger – 3.0L Power Stroke Diesel.............. 2934 01-02F Fuel System – General Information – 3.0L Power Stroke Diesel...................... 2971 01-02G Fuel Tank And Lines – 3.0L Power Stroke Diesel.................................... 3007 01-02H Glow Plug System – 3.0L Power Stroke Diesel....................................... 3039 01-02I Starting System – 3.0L Power Stroke Diesel........................................ 3057 01-03 3.3L Duratec-V6........................................................................ 3071 01-03A Engine – 3.3L Duratec – V6........................................................ 3071 01-03B Engine Cooling – 3.3L Duratec – V6................................................ 4249 01-03C Engine Ignition – 3.3L Duratec – V6............................................... 4316 01-03D Exhaust System – 3.3L Duratec – V6................................................ 4321 01-03E Accessory Drive – 3.3L Duratec – V6............................................... 4339 01-03F Fuel System – General Information – 3.3L Duratec – V6............................. 4350 01-03G Fuel Tank and Lines – 3.3L Duratec – V6........................................... 4381 01-03H Starting System – 3.3L Duratec – V6............................................... 4395 01-04 Engine – 3.5L EcoBoost (272kW 370PS)................................................... 4404 01-04A1 Engine – 3.5L EcoBoost (272kW 370PS) (1 of 2).................................... 4404 01-04A2 Engine – 3.5L Ecoboost (272KW370PS) (2 of 2)..................................... 5273 01-04B Engine Cooling – 3.5L Ecoboost (272KW 370PS)...................................... 6302 01-04C Engine Ignition – 3.5L Ecoboost (272Kw 370Ps)..................................... 6381 01-04D Exhaust System – 3.5L EcoBoost (272kW 370PS)...................................... 6389 01-04E Accessory Drive – 3.5L Ecoboost (272Kw 370Ps)..................................... 6427 01-04F Fuel Charging And Controls – Turbocharger – 3.5L Ecoboost (272Kw 370Ps)........... 6439 01-04G Fuel System – General Information – 3.5L Ecoboost (272Kw 370Ps)................... 6507 01-04H Fuel Tank And Lines – 3.5L Ecoboost (272Kw 370Ps)................................. 6540 01-04I Starting System – 3.5L Ecoboost (272Kw 370Ps)..................................... 6558 01-05 Engine – 5.0L 32V Ti-VCT............................................................... 6574 01-05A Engine – 5.0L 32V Ti-VCT.......................................................... 6574 01-05B Engine Cooling – 5.0L 32V TI-VCT.................................................. 7097 01-05C Engine Ignition – 5.0L 32V Ti-Vct................................................. 7168 01-05D Exhaust System – 5.0L 32V Ti-VCT.................................................. 7177 01-05E Accessory Drive – 5.0L 32V TI-VCT................................................. 7196 01-05F Fuel System – General Information – 5.0L 32V Ti-Vct............................... 7208 01-05G Fuel Tank and Lines – 5.0L 32V Ti-VCT............................................. 7240 01-05H Starting System – 5.0L 32V Ti-VCT................................................. 7250 02-Engine Performance.pdf (p.7264-10292)......................................................... 7264 02-01 Acceleration Control................................................................... 7264 02-02 Engine Controls – Introduction......................................................... 7271 02-02A Engine Controls – Introduction (Diesel)........................................... 7271 02-02B Engine Controls – Introduction (Except Diesel & Hybrid)........................... 7277 02-03 Engine Controls – Description & Operation.............................................. 7285 02-03A Engine Controls – Description & Operation (Diesel)................................ 7285 02-03B Engine Controls – Description & Operation (Except Diesel & Hybrid)................ 7371 02-04 Engine Controls – Diagnostic Methods................................................... 7491 02-04A Engine Controls – Diagnostic Methods (Diesel)..................................... 7491 02-04B Engine Controls – Diagnostic Methods (Except Diesel & Hybrid)..................... 7516 02-05 Engine Controls – Pinpoint Tests....................................................... 7539 02-05A Engine Controls – Pinpoint Tests (Diesel)......................................... 7539 02-05B Engine Controls – Pinpoint Tests (Except Diesel & Hybrid)......................... 7926 02-06 Engine Controls – Powertrain DTC Charts & Descriptions................................. 8483 02-06A Engine Controls – Powertrain DTC Charts & Descriptions (Diesel)................... 8483 02-6B Engine Controls – Powertrain DTC Charts & Descriptions (Except Diesel & Hybrid).... 8685 02-07 Engine Controls – Reference Values..................................................... 8915 02-07A Engine Controls – Reference Values (Diesel)....................................... 8915 02-07B Engine Controls – Reference Values (Except Diesel & Hybrid)....................... 8933 02-08 Engine Controls – Symptom Charts....................................................... 9047 02-08A Engine Controls – Symptom Charts (Diesel)......................................... 9047 02-08B Engine Controls – Symptom Charts (Except Diesel & Hybrid)......................... 9056 02-09 Electronic Engine Controls System...................................................... 9072 02-09A Electronic Engine Controls System – 2.7L EcoBoost (238kW 324PS)................... 9072 02-09B Electronic Engine Controls – 3.3L Duratec – V6.................................... 9138 02-09C Electronic Engine Controls System – 3.0L Power Stroke Diesel...................... 9200 02-09D Electronic Engine Controls System – 3.5L EcoBoost (272kW 370PS)................... 9243 02-09E Electronic Engine Controls System – 5.0L 32VTi-VCT................................ 9316 02-10 Evaporative Emissions.................................................................. 9384 02-10A Evaporative Emissions – 2.7L EcoBoost (238kW 324PS)............................... 9384 02-10B Evaporative Emissions System – 3.3L Duratec – V6.................................. 9397 02-10C Evaporative Emissions – 3.5L Ecoboost (272Kw 370Ps)............................... 9409 02-10D Evaporative Emissions – 5.0L 32V Ti-Vct........................................... 9423 02-11 Engine Emission Control................................................................ 9435 02-11A Engine Emission Control – 2.7L Ecoboost (238Kw 324Ps)............................. 9435 02-11B Engine Emission Control System – 3.0L Power Stroke Diesel......................... 9456 02-11C Engine Emission Control – 3.3L Duratec – V6....................................... 9531 02-11D Engine Emission Control – 3.5L Ecoboost (272KW 370PS)............................. 9564 02-11E Engine Emission Control – 5.0L 32V Ti-VCT......................................... 9569 02-12 Fuel Charging And Controls............................................................. 9573 02-12A Fuel Charging And Controls – 2.7L Ecoboost (238KW 324PS).......................... 9573 02-12B Fuel Charging And Controls – 3.0L Power Stroke Diesel............................. 9640 02-12C Fuel Charging And Controls – 3.3L Duratec – V6.................................... 9814 02-12D Fuel Charging And Controls – 3.5L Ecoboost (272Kw 370Ps).......................... 9866 02-12E Fuel Charging And Controls – 5.0L 32V Ti-Vct...................................... 9934 02-13 Intake Air Distribution And Filtering.................................................. 9994 02-13A Intake Air Distribution And Filtering – 2.7L Ecoboost (238Kw 324Ps)............... 9994 02-13B Intake Air Distribution And Filtering – 3.0L Power Stroke Diesel..................10007 02-13C Intake Air Distribution and Filtering – 3.3L Duratec – V6.........................10019 02-13D Intake Air Distribution and Filtering – 5.0L 32V Ti-VCT...........................10023 02-14 Mode 6.................................................................................10026 02-14A Mode 6 – Diesel...................................................................10026 02-14B Mode 6 – Except Diesel............................................................10173 03-Transmissions.pdf (p.10293-11646).............................................................10293 03-01 Automatic Transmission – 10R80 (10-Speed)..............................................10293 03-02 Automatic Transmission – 6R80 (6-Speed)................................................10730 03-03 Automatic Transmission Cooling System..................................................11109 03-04 Automatic Transmission External Controls...............................................11275 03-05 Four-Wheel Drive Systems...............................................................11444 03-06 Transfer Case..........................................................................11525 04-Brakes.pdf (p.11647-11900)....................................................................11647 04-01 Brake System – General Information.....................................................11647 04-02 Anti-Lock Brake System (ABS) And Stability Control.....................................11668 04-03 Auxiliary Brake System.................................................................11719 04-04 Front Disc Brake.......................................................................11757 04-05 Hydraulic Brake Actuation..............................................................11767 04-06 Parking Brake And Actuation............................................................11803 04-07 Power Brake Actuation..................................................................11856 04-08 Rear Disc Brake........................................................................11873 05-Drivelne & Axles.pdf (p.11901-12241)..........................................................11901 05-01 Driveshaft.............................................................................11901 05-02 Front Drive Axle Differential..........................................................11927 05-03 Front Drive Halfshafts.................................................................12037 05-04 Rear Drive Axle Differential...........................................................12056 06-Steering.pdf (p.12242-12456)..................................................................12242 06-01 Electronic Power Assist Steering.......................................................12242 06-02 Power Steering.........................................................................12334 06-03 Steering Column........................................................................12372 06-04 Steering Wheel and Column Electrical Components........................................12415 07-Suspension.pdf (p.12457-12819)................................................................12457 07-01 Wheel Alignment Specifications.........................................................12457 07-02 Wheels and Tires System................................................................12553 07-03 Suspension System – General Information................................................12579 07-04 Front Suspension – 4WD.................................................................12627 07-05 Front Suspension – RWD.................................................................12706 07-06 Rear Suspension........................................................................12747 07-07 Tire Pressure Monitoring System (TPMS).................................................12785 07-08 Tire Pressure Monitoring System (TPMS) v.2.............................................12813 08-Accessories & Body, Cab.pdf (p.12820-15380)...................................................12820 08-01 APIM Hardware Testing..................................................................12820 08-02 Automatic Stop Start Disable...........................................................12825 08-03 BCM Hardware Testing...................................................................12826 08-04 Body Panel System......................................................................12945 08-05 Body Repairs...........................................................................13003 08-06 Body System – Full Frame and Mounting..................................................13040 08-07 Bumpers................................................................................13137 08-08 Cruise Control.........................................................................13156 08-09 Exterior Trim and Ornamentation........................................................13225 08-10 Front End Body Panels..................................................................13305 08-11 Front Seats............................................................................13350 08-12 FCIM Hardware Testing..................................................................13462 08-13 Handles, Locks, Latches and Entry Systems..............................................13479 08-14 Horn...................................................................................13535 08-15 Information And Entertainment System (1 of 2)..........................................13547 08-16 Information And Entertainment System (2 of 2)..........................................13663 08-17 Instrumentation, Message Center And Warning Chimes.....................................13871 08-18 Instrument Panel And Console...........................................................14012 08-19 Interior Lighting System...............................................................14079 08-20 Exterior Lighting System...............................................................14136 08-21 Interior Trim and Ornamentation.......................................................14384 08-22 IPC Hardware Testing...................................................................14467 08-23 Lane Keeping System....................................................................14476 08-24 Module Communications Network..........................................................14534 08-25 Module Configuration...................................................................14694 08-26 Multifunction Electronic Modules.......................................................14702 08-27 Parking Aid............................................................................14734 08-28 Passive Anti-Theft System (PATS).......................................................14950 08-29 PCM Hardware Testing...................................................................14988 08-30 Perimeter Anti-Theft Alarm.............................................................14991 08-31 Pickup Bed And Platform Body...........................................................15006 08-32 Rear Seats.............................................................................15029 08-33 Rear View Mirrors......................................................................15054 08-34 Remote Convenience.....................................................................15092 08-35 Roof Opening Panel.....................................................................15094 08-36 Side and Rear Vision System............................................................15172 08-37 Windows and Glass, Frames and Mechanisms...............................................15222 08-38 Wiper System and Washer System.........................................................15333 09-HVAC.pdf (p.15381-15784)......................................................................15381 09-01 Climate Control System – General Information...........................................15381 09-02 Supplemental Climate Control...........................................................15781 10-Restraints.pdf (p.15785-17220)................................................................15785 10-01 Restraints Control Module (RCM)........................................................15785 10-02 Safety Belt System.....................................................................16808 10-03 Supplemental Restraint System..........................................................16883 11-Electrical.pdf (p.17221-19637)................................................................17221 11-01 Aluminum Ground Repair Procedure.......................................................17221 11-02 Battery, Mounting And Cables...........................................................17222 11-03 Charging System........................................................................17248 11-04 Generator and Regulator................................................................17309 11-05 OEM Component Harness Location Charts..................................................17325 11-06 OEM Component Harness Location Views...................................................17703 11-07 OEM Connector End Views................................................................17741 11-08 OEM Connector Repair Procedures........................................................19344 11-09 OEM Fuse And Relay Location............................................................19349 11-10 OEM Ground Distribution................................................................19354 11-11 OEM Vehicle Repair Location Charts.....................................................19368 11-12 OEM Wiring Diagram Symbols.............................................................19369 11-13 OEM Wiring Diagrams....................................................................19372 11-14 OEM Wiring Diagrams Component Testing..................................................19616 11-15 Voltage Converter Inverter.............................................................19622
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