2017 Arctic Cat ZR XF PANTERA 3000 5000 7000 ATV Service Manual
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Table Of Content:
2017 Arctic Cat ZR XF PANTERA 3000 5000 7000 ATV Service Manual
General Information/Foreword ……………………………………….. 2
Snowmobile Identification ………………………………………………..2
Recommended Gasoline and Oil ………………………………………2
Engine Break-In ……………………………………………………………..3
Drive Belt Break-In ………………………………………………………….3
Genuine Parts ………………………………………………………………..3
Varying Altitude Operation ……………………………………………….3
Preparation For Storage…………………………………………………..5
Preparation After Storage ………………………………………………..5
After Break-In Checkup/Checklist ……………………………………..6
Engine Specifications………………………………………………………7
Crankshaft Runout/Repair Specifications …………………………..7
Electrical Specifications …………………………………………………..9
Arctic Power Valve (APV) System Specifications…………………8
Drive Clutch/Driven Clutch-Related Specifications …………….10
Drive System Specifications……………………………………………10
Drive System Components …………………………………………….10
Chain Case Performance Calibrations ……………………………..10
Track Specifications ………………………………………………………13
Suspension Specifications ……………………………………………..13
Torque Conversions ………………………………………………………13
Torque Specifications…………………………………………………….14
Steering and Body……………………………………………………….. 15
Steering Post (ZR/XF)……………………………………………………15
Steering Post (XF HC) …………………………………………………..17
Steering Post (M) ………………………………………………………….20
Ski (ZR/XF) ………………………………………………………………….23
Ski (XF HC/M)………………………………………………………………23
Ski Wear Bar ………………………………………………………………..24
Spindle (ZR/XF) ……………………………………………………………24
Spindle (XF HC/M)………………………………………………………..25
Steering Tie Rod …………………………………………………………..25
Ski Alignment ……………………………………………………………….27
A-Arms (ZR/XF) ……………………………………………………………28
A-Arms (XF HC/M)………………………………………………………..30
Ski Shock Absorber……………………………………………………….31
Sway Bar (ZR/XF) …………………………………………………………31
Front Bumper ……………………………………………………………….32
Seat Assembly (ZR/XF/M ES)…………………………………………32
Seat Assembly (M Sno Pro/HCR/LTD/MC) ……………………….32
Taillight/Brakelight Assembly…………………………………………..33
Rear Bumper/Snowflap ………………………………………………….33
Windshield/Console/ Headlight ……………………………………….34
Headlight Bulb………………………………………………………………35
Adjusting Headlight Aim ………………………………………………..35
Engine…………………………………………………………………………. 36
Engine Removing/Installing – 4000 ………………………………….36
Assembly Schematic – 4000……………………………………………40
Engine Removing/Installing – 6000 ………………………………….42
Assembly Schematic – 6000……………………………………………48
Engine Removing/Installing – 8000 ………………………………….50
Assembly Schematic – 8000……………………………………………56
Engine Servicing – 4000…………………………………………………58
Engine Servicing – 6000…………………………………………………73
Engine Servicing – 8000…………………………………………………87
Troubleshooting Engine………………………………………………..104
Engine-Related Items…………………………………………………..106
Water Pump – 4000 ……………………………………………………..106
Water Pump – 6000 ……………………………………………………..109
Water Pump – 8000 ……………………………………………………..112
Pressure Testing Engine ………………………………………………115
Liquid Cooling System …………………………………………………115
Cooling System Schematic …………………………………………..116
Recoil Starter ……………………………………………………………..117
Arctic Power Valve (APV) System ………………………………… 118
Exhaust Controlled Timing (ECT) System……………………… 122
Fuel Systems ………………………………………………………………123
EFI System ……………………………………………………………….. 123
Individual Components ……………………………………………….. 123
Self-Diagnostic System/Codes (4000)…………………………… 126
Self-Diagnostic System/Codes (6000)…………………………… 127
Self-Diagnostic System/Codes (8000)…………………………… 127
Fuel Pressure Regulator……………………………………………… 128
Throttle Body Assembly………………………………………………. 128
Throttle Cable ……………………………………………………………. 129
Fuel Filter (6000) ……………………………………………………….. 130
Fuel Pump ………………………………………………………………… 130
Troubleshooting …………………………………………………………. 132
Oil-Injection Pump (4000/8000)……………………………………. 133
Electric Oil Pump (6000)……………………………………………… 134
Gas Tank ………………………………………………………………….. 135
Electrical Systems ………………………………………………………137
Ignition System ………………………………………………………….. 137
Throttle Position Sensor ……………………………………………… 137
Electrical Resistance Tests………………………………………….. 139
Testing Electric Oil Pump (6000) ………………………………….. 140
Testing Voltage Regulator……………………………………………. 141
Chassis Control Unit (CCU)/Codes (4000)…………………….. 142
Testing Oil Level Sensor ……………………………………………… 142
Testing Fuel Gauge Sender…………………………………………. 143
Emergency Stop Switch ……………………………………………… 143
Starter Relay Solenoid………………………………………………… 143
Fuse…………………………………………………………………………. 144
Ignition Switch …………………………………………………………… 144
Starter Motor……………………………………………………………… 144
Troubleshooting Electric Start………………………………………. 149
Ignition Timing …………………………………………………………… 149
Brakelight Switch ……………………………………………………….. 149
Headlight Dimmer Switch ……………………………………………. 150
Testing Handlebar Warmer Elements …………………………… 150
Testing Thumb Warmer Element ………………………………….. 151
Testing Handlebar Warmer/Thumb Warmer Switch ………… 151
Testing Speedometer Sensor ………………………………………. 151
Testing Shift Switch ……………………………………………………. 152
Testing Servomotor/Potentiometer ……………………………….. 152
Troubleshooting Servomotor………………………………………… 153
Voltage/Resistance Chart – Air Temperature (8000)………… 155
Voltage/Resistance Chart – Air Temperature (6000)………… 155
Voltage/Resistance Chart – Coolant Temperature …………… 156
Drive Train/Track/Brake Systems …………………………………157
Drive Belt ………………………………………………………………….. 157
Drive Clutch ………………………………………………………………. 158
Driven Clutch …………………………………………………………….. 161
Drive Clutch/Driven Clutch…………………………………………… 165
Drive Train…………………………………………………………………. 167
Drive Sprockets …………………………………………………………. 172
Track Tension…………………………………………………………….. 174
Track Alignment …………………………………………………………. 175
Brake System ……………………………………………………………. 176
Brake Lever/Master Cylinder Assembly …………………………. 180
Troubleshooting Hydraulic Brake System ………………………. 182
Troubleshooting Track…………………………………………………. 182
Troubleshooting Drive Clutch/Driven Clutch …………………… 183
Suspension…………………………………………………………………184
Suspension Setup Basics……………………………………………. 184
Servicing Suspension …………………………………………………. 189
FOX Air Shocks …………………………………………………………. 199
Servicing IFP Shock …………………………………………………… 199
Description:
2017 Arctic Cat ZR XF PANTERA 3000 5000 7000 ATV Service Manual
- This Arctic Cat Service Manual contains service and maintenance information for certain Model Year 2017 Arctic Cat Snowmobiles (see cover)
- . The manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions.
- When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. The service technician should become familiar with the operation and construction of the components or systems by carefully studying the complete manual.
- This will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information
- . The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in snowmobile- related damage.
- Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile. The symbol NOTE: identifies supplementary information worthy of particular attention. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
Please Note:
• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]
