2016 Seat Ibiza Workshop Manual – PDF DOWNLOAD
FILE DETAILS:
2016 Seat Ibiza Workshop Manual – PDF DOWNLOAD
Language : English
Pages : 2396
Downloadable : Yes
File Type : PDF
Size: 50.2 MB
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
2016 Seat Ibiza Workshop Manual – PDF DOWNLOAD
Safety regulations for working on fuel supply
Risk of injury from highly pressurised fuel.
The fuel system is pressurised. Injury from fuel spray possible.
Before opening the fuel system:
– Wear protective goggles.
– Wear protective gloves.
– To release pressure, wrap a clean cloth around the connection
and carefully loosen the connection.
Danger of fire caused by escaping fuel
When the battery is connected and the driver door opens, the door
contact switch activates the fuel pump. Escaping fuel can ignite
and cause a fire.
– Disconnect voltage supply to fuel pump before opening the
fuel system.
TABLE OF CONTENTS:
2016 Seat Ibiza Workshop Manual – PDF DOWNLOAD
00 – Technical data 1
1 Safety information 1
1 1 Safety regulations for working on fuel supply 1
1 2 Safety measures when working on vehicles with a start/stop system 1
1 3 Safety precautions when using testers and measuring instruments during a road test 2
1 4 Safety precautions when working on the cooling system 2
1 5 Safety precautions when working on ignition system 2
1 6 Safety precautions when working on exhaust system 2
2 Identification 5
2 1 Engine number/engine data 5
3 Repair instructions 10
3 1 Rules for cleanliness 10
3 2 General information 10
3 3 General repair instructions 11
3 4 Foreign objects in engine 11
3 5 Contact corrosion 11
3 6 Routing and attachment of lines 12
3 7 Fitting radiator and condensers 12
3 8 Checking vacuum system 12
10 – Removing and installing engine 13
1 Removing and installing engine 13
1 1 Removing engine 13
1 2 Separating engine and gearbox 47
1 3 Securing engine on engine and gearbox support 50
1 4 Installing engine 52
2 Assembly mountings 67
2 1 Assembly overview – assembly mountings 67
2 2 Removing and installing motor mounting 73
2 3 Removing and installing gearbox mounting 77
2 4 Removing and installing pendulum support 84
2 5 Supporting engine in installation position 87
2 6 Assembly mountings – adjusting, Ateca, Leon 2013, Ibiza 2018, Arona 106
2 7 Assembly mounting setting – checking, Ateca, Leon 2013, Ibiza 2018, Arona 108
13 – Crankshaft group 109
1 Cylinder block (pulley end) 109
1 1 Assembly overview – poly V-belt drive 109
1 2 Removing and installing poly-V belt 113
1 3 Removing and installing tensioner for poly V-belt 116
1 4 Removing and installing vibration damper 118
1 5 Removing and installing engine support 122
1 6 Renewing crankshaft oil seal – belt pulley end 132
2 Cylinder block, gearbox end 135
2 1 Assembly overview – cylinder block, gearbox end 135
2 2 Removing and installing flywheel 136
2 3 Removing and installing sealing flange on gearbox side 137
3 Crankshaft 145
3 1 Crankshaft dimensions 145
3 2 Renewing needle bearing in crankshaft 145
4 Pistons and conrods 148
4 1 Assembly overview – pistons and conrods 148
Arona 2018 ➤ , Ateca 2017 ➤ , Ibiza 2016 ➤ , Ibiza 2018 ➤ , Ibiza ST
3-cylinder petrol engine (1 0 l direct injection, 4 V, turbocharger, EA211) – Edition 07 2018
4 2 Removing and installing pistons 150
4 3 Checking pistons and cylinder bores 151
4 4 Separating new conrod 152
4 5 Checking radial clearance of conrods 153
4 6 Removing and installing oil spray jets 153
4 7 Setting piston to TDC position 155
15 – Cylinder head, valve gear 158
1 Cylinder head 158
1 1 Assembly overview – cylinder head 158
1 2 Assembly overview – camshaft housing 160
1 3 Removing and installing cylinder head 162
1 4 Removing and installing camshaft housing 166
1 5 Checking compression 170
2 Toothed belt drive 173
2 1 Assembly overview – toothed belt cover 173
2 2 Assembly overview – toothed belt 174
2 3 Removing and installing toothed belt 176
2 4 Preassembling and installing test tool VAS 611 007 180
2 5 Checking valve timing 187
2 6 Adjusting valve timing 189
2 7 Removing toothed belt from camshaft 198
2 8 Removing and installing tensioning roller 203
3 Valve gear 204
3 1 Assembly overview – valve gear 204
3 2 Measuring axial play of camshaft 205
3 3 Removing and installing camshaft oil seal 206
3 4 Removing and installing camshaft adjuster 211
3 5 Removing and installing inlet camshaft control valve 1 N205 220
3 6 Removing and installing exhaust camshaft control valve 1 N318 221
3 7 Removing and installing valve stem seals 221
4 Inlet and exhaust valves 231
4 1 Checking valve guides 231
4 2 Checking valves 231
4 3 Valve dimensions 232
17 – Lubrication 233
1 Sump, oil pump 233
1 1 Assembly overview – sump/oil pump 233
1 2 Engine oil: 237
1 3 Removing and installing sump 237
1 4 Removing and installing oil pump 242
1 5 Removing and installing oil level and oil temperature sender G266 244
2 Engine oil cooler 245
2 1 Assembly overview – engine oil cooler 245
2 2 Removing and installing engine oil cooler 246
3 Crankcase ventilation 247
3 1 Assembly overview – crankcase breather system 247
3 2 Removing and installing oil separator 248
4 Oil filter, oil pressure switch 251
4 1 Assembly overview – oil filter, oil pressure switch 251
4 2 Removing and installing oil pressure sender G10 252
4 3 Checking oil pressure and oil pressure switch 253
4 4 Removing and installing oil filter housing 254
4 5 Removing and installing oil pressure regulating valve N428 254
Arona 2018 ➤ , Ateca 2017 ➤ , Ibiza 2016 ➤ , Ibiza 2018 ➤ , Ibiza ST
3-cylinder petrol engine (1 0 l direct injection, 4 V, turbocharger, EA211) – Edition 07 2018
19 – Cooling 256
1 Cooling system/coolant 256
1 1 Connection diagram – coolant hoses 256
1 2 Checking cooling system for leaks 257
1 3 Draining and adding coolant 260
2 Coolant pump, regulation of cooling system 278
2 1 Assembly overview – coolant pump, thermostat 278
2 2 Assembly overview – electric coolant pump 280
2 3 Assembly overview – coolant temperature sender 282
2 4 Removing and installing electric coolant pump 283
2 5 Removing and installing coolant pump 286
2 6 Removing and installing thermostat 291
2 7 Removing and installing toothed belt pulley for coolant pump 294
2 8 Removing and installing coolant temperature sender G62 294
2 9 Removing and installing radiator outlet coolant temperature sender G83 297
3 Coolant pipes 302
3 1 Assembly overview – coolant pipes 302
3 2 Removing and installing coolant pipes 302
4 Radiator, radiator fan 304
4 1 Assembly overview – radiator/radiator fan 304
4 2 Assembly overview – radiator cowl and radiator fan 312
4 3 Removing and installing radiator 313
4 4 Removing and installing water radiator for charge air cooling circuit 324
4 5 Removing and installing radiator cowl 335
4 6 Removing and installing radiator fan V7 341
4 7 Removing and installing radiator blind 342
4 8 Removing and installing radiator blind control motor V544 343
4 9 Assembly overview – radiator blind 347
21 – Turbocharging/supercharging 351
1 Turbocharger 351
1 1 Assembly overview – turbocharger 351
1 2 Removing and installing turbocharger 353
1 3 Removing and installing charge pressure positioner V465 358
1 4 Removing and installing connection for turbocharger 360
2 Charge air system 363
2 1 Assembly overview – charge air system 363
2 2 Removing and installing charge air cooler 365
2 3 Removing and installing charge pressure sender GX26 366
2 4 Checking charge air system for leaks 367
2 5 Removing and installing air pipe 368
24 – Mixture preparation – injection 370
1 Injection system 370
1 1 Overview of fitting locations – injection system 370
2 Injectors 383
2 1 Assembly overview – fuel rail with injectors 383
2 2 Removing and installing fuel rail 385
2 3 Removing and installing injectors 386
2 4 Cleaning injectors 391
3 Air filter 393
3 1 Assembly overview – air filter housing 393
3 2 Removing and installing air filter housing 397
4 Intake manifold 399
Arona 2018 ➤ , Ateca 2017 ➤ , Ibiza 2016 ➤ , Ibiza 2018 ➤ , Ibiza ST
3-cylinder petrol engine (1 0 l direct injection, 4 V, turbocharger, EA211) – Edition 07 2018
4 1 Assembly overview – intake manifold 399
4 2 Removing and installing intake manifold 400
4 3 Removing and installing throttle valve module GX3 402
4 4 Cleaning throttle valve module GX3 403
5 Sensors 405
5 1 Removing and installing fuel pressure sender G247 405
5 2 Checking fuel pressure sender G247 406
5 3 Removing and installing intake manifold sender GX9 408
5 4 Removing and installing exhaust gas pressure sensor 1 G450 410
6 Engine (motor) control unit 412
6 1 Removing and installing engine control unit J623 412
6 2 Removing and installing engine control unit J623 with protective housing 415
6 3 Assembly overview – engine (motor) control unit 422
7 High-pressure pump 425
7 1 Assembly overview – high-pressure pump 425
7 2 Removing and installing high-pressure pump 426
7 3 Removing and installing high-pressure pipe 427
8 Lambda probe 429
8 1 Assembly overview – Lambda probe 429
8 2 Removing and installing lambda probe 431
26 – Exhaust system 435
1 Exhaust pipes, silencers 435
1 1 Assembly overview – silencers 435
1 2 Disconnecting exhaust pipes/silencers 440
1 3 Removing and installing silencer 444
1 4 Aligning exhaust system free of stress 452
1 5 Checking exhaust system for leaks 453
1 6 Installation position of clamp 453
1 7 Align end exhaust pipes 454
2 Exhaust gas cleaning 455
2 1 Assembly overview – emission control 455
2 2 Removing and installing catalytic converter 459
2 3 Removing and installing particulate filter 463
28 – Ignition system 464
1 Ignition system 464
1 1 Assembly overview – ignition system 464
1 2 Removing and installing ignition coils with output stage 465
1 3 Removing and installing knock sensor I G61 467
1 4 Removing and installing Hall sender 469
1 5 Removing and installing engine speed sender G28 470
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
