2016 Ford Focus RS Complete Service Manual – PDF DOWNLOAD
FILE DETAILS:
2016 Ford Focus RS Complete Service Manual – PDF DOWNLOAD
Language : English
Pages : 4934
Downloadable : Yes
File Type : PDF
Size: 101 MB
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
2016 Ford Focus RS Complete Service Manual – PDF DOWNLOAD
About This Manual:
Introduction:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and
Operation).
This manual describes and directs repair procedures specified by Ford Motor Company for the vehicle. Critical
health and safety precautions are included. Anyone who deviates from these instructions risks compromising
personal safety or vehicle integrity.
SECTION CONTENT:
This manual is divided into groups, each containing sections numbered based on the component part number.
Section contents may include:
Specifications
Fluid capacities, component specifications and torque values not covered in other procedures
Description and Operation
Overview of the system, component locations, and system operation
Diagnosis and Testing
Symptom charts, DTC charts and diagnostic tests
See the Diagnosis and Testing Information in this document
General Procedures
Service adjustments, electronic programming and other special procedures
Removal and Installation
Component removal and installation instructions
Removal
Component removal instructions
Installation
Component installation instructions
Disassembly and Assembly
Component disassembly and assembly instructions
Disassembly and Assembly of Subassemblies
Assembly disassembly and assembly instructions
TABLE OF CONTENTS:
2016 Ford Focus RS Complete Service Manual – PDF DOWNLOAD
Section 100.pdf……………………………………………………………………. 1
100-00A General Information Description and Operation.pdf…………………………… 1
100-00B General Information Diagnosis and Testing.pdf………………………………. 56
100-01 Identification Codes.pdf………………………………………………….. 93
100-04 Noise, Vibration and Harshness.pdf…………………………………………. 102
Section 200.pdf……………………………………………………………………. 122
204-00 Suspension System.pdf…………………………………………………….. 122
204-01 Front Suspension.pdf……………………………………………………… 154
204-02 Rear Suspension.pdf………………………………………………………. 236
204-04A Wheels and Tires.pdf…………………………………………………….. 312
204-04B Tire Pressure Monitoring System.pdf……………………………………….. 342
204-05 Vehicle Dynamic Suspension.pdf…………………………………………….. 365
205-01 Drive Shaft.pdf………………………………………………………….. 395
205-02 Rear Drive Axle-Differential.pdf…………………………………………… 417
205-04 Front Drive Half Shafts.pdf……………………………………………….. 473
205-05 Rear Drive Half Shafts.pdf………………………………………………… 530
206-00 Brake System General Information.pdf……………………………………….. 547
206-03 Front Disc Brake.pdf……………………………………………………… 571
206-04 Rear Disc Brake.pdf………………………………………………………. 608
206-05 Parking Brake and Actuation.pdf……………………………………………. 641
206-06 Hydraulic Brake Actuation.pdf……………………………………………… 669
206-07 Power Brake Actuation.pdf…………………………………………………. 678
206-09 ABS and Stability Control.pdf……………………………………………… 685
211-02 Power Steerng.pdf………………………………………………………… 806
211-04 Steering Column.pdf………………………………………………………. 823
211-05 Steering Wheel and Column Elec. Components.pdf………………………………. 841
Section 300.pdf……………………………………………………………………. 894
303-00 Engine System General Information.pdf………………………………………. 894
303-01D Engine – 2.3L EcoBoost.pdf……………………………………………….. 955
303-03D Engine Cooling – 2.3L EcoBoost.pdf…………………………………………1304
303-04D Fuel Charging and Controls – 2.3L EcoBoost.pdf………………………………1357
303-04G Fuel Charging and Controls – Turbocharger – 2.3L EcoBoost.pdf…………………1399
303-05D Accessory Drive – 2.3L EcoBoost.pdf………………………………………..1437
303-06D Starting System – 2.3L EcoBoost.pdf………………………………………..1455
303-07D Engine Ignition – 2.3L EcoBoost.pdf………………………………………..1483
303-08D Engine Emission Control – 2.3L EcoBoost.pdf…………………………………1491
303-12D Intake Air Distribution and Filtering – 2.3L EcoBoost.pdf…………………….1497
303-13D Evaporative Emissions – 2.3L EcoBoost.pdf…………………………………..1507
303-14D Electronic Engine Controls – 2.3L EcoBoost.pdf………………………………1523
308-01 Clutch.pdf……………………………………………………………….1619
308-02 Clutch Controls.pdf……………………………………………………….1641
308-03C Manual Transmission – 6-Speed Manual Transmission – MMT6.pdf………………….1663
308-06 Manual Transmission External Controls.pdf……………………………………1766
308-07A Four-Wheel Drive Systems.pdf………………………………………………1787
308-07B Power Transfer Unit.pdf…………………………………………………..1834
309-00D Exhaust System – 2.3L EcoBoost.pdf…………………………………………1888
310-00D Fuel System – General Information – 2.3L EcoBoost.pdf………………………..1908
310-01D Fuel Tank and Lines – 2.3L EcoBoost.pdf…………………………………….1951
310-02 Acceleration Control.pdf…………………………………………………..1986
Section 400.pdf…………………………………………………………………….1991
412-00 Climate Control System – General Information.pdf……………………………..1991
412-03 Supplemental Climate Control.pdf……………………………………………2205
413-00 Instrument Panel and Interior Switches Illumination.pdf……………………….2213
413-01 Instrumentation, Message Center and Warning Chimes.pdf………………………..2259
413-06 Horn.pdf…………………………………………………………………2449
413-13B Parking Aid – Vehicles With Parking Aid Camera.pdf…………………………..2469
414-00 Charging System – General Information.pdf……………………………………2509
414-01 Battery, Mounting and Cables.pdf……………………………………………2533
414-02 Generator and Regulator.pdf………………………………………………..2556
414-05 Voltage Converter and Inverter.pdf………………………………………….2568
415-00A Information and Entertainment System – General Information – Vehicles With.pdf….2588
415-00B Information and Entertainment System – General Information – Vehicles With.pdf….2772
417-01 Exterior Lighting.pdf……………………………………………………..3052
417-02 Interior Lighting.pdf……………………………………………………..3255
418-00 Module Communications Network.pdf…………………………………………..3312
418-01 Module Configuration.pdf…………………………………………………..3448
418-02 Wiring Harnesses.pdf………………………………………………………3453
419-01C Passive Anti-Theft System (PATS) – Vehicles With Keyless Entry and Push.pdf…….3457
419-03 Cruise Control.pdf………………………………………………………..3489
419-10 Multifunction Electronic Modules.pdf………………………………………..3514
Section 500.pdf…………………………………………………………………….3614
501-00 Body System – General Information.pdf……………………………………….3614
501-02 Front End Body Panels.pdf………………………………………………….3624
501-03 Body Closures.pdf…………………………………………………………3659
501-05 Interior Trim and Ornamentation.pdf…………………………………………3702
501-08 Exterior Trim and Ornamentation.pdf…………………………………………3757
501-09B Rear View Mirrors – Vehicles With One-Touch Up and Down Front.pdf……………..3774
501-10A Front Seats.pdf………………………………………………………….3829
501-10B Rear Seats.pdf…………………………………………………………..3903
501-11 Glass, Frames and Mechanisms.pdf……………………………………………3924
501-12 Instrument Panel and Console.pdf……………………………………………4049
501-14 Handles, Locks, Latches and Entry Systems.pdf………………………………..4104
501-16 Wipers and Washers.pdf…………………………………………………….4269
501-17 Roof Opening Panel.pdf…………………………………………………….4341
501-19 Bumpers.pdf………………………………………………………………4394
501-20A Seatbelt Systems.pdf……………………………………………………..4417
501-20B Supplemental Restraint System.pdf………………………………………….4460
501-20BB Supplemental Restraint System.pdf…………………………………………4567
502-00 Uni-Body, Subframe and Mounting System.pdf…………………………………..4907
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