2015 Arctic Cat Wildcat Trail Service Manual
DESCRIPTION:
2015 Arctic Cat Wildcat Trail Service Manual
FOREWORD:
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2015 Arctic Cat Wildcat Trail. The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.
- When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. The service technician should become familiar with the operation and construction of each component or system by carefully studying this manual. This manual will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor.
- All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle.
- The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice. Keep this manual accessible in the shop area for reference.
TABLE OF CONTENTS:
2015 Arctic Cat Wildcat Trail Service Manual
General Information 2
General Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Drive Belt Break-In Procedure 4
Gasoline – Oil – Lubricant 4
Genuine Parts 5
Preparation For Storage 5
Preparation After Storage 5
Periodic Maintenance/Tune-Up 6
Periodic Maintenance Chart 6
Lubrication Points 7
Air Filter 7
Testing Engine Compression 7
Spark Plugs 8
Muffler/Spark Arrester 8
Engine Oil – Filter 9
Front Differential – Transaxle Lubricant 9
Nuts/Bolts/Cap Screws 10
Headlight/Taillight-Brakelight 10
Hydraulic Brake System 13
Burnishing Brake Pads 14
Replacing V-Belt 14
Steering/Frame/Controls 16
Front Bumper 16
Hood and Grille 17
Body Panels 17
Center Console 22
Rack and Pinion Assembly 23
Steering Wheel 25
Steering System 26
Steering Shaft 27
Steering Knuckles 29
Checking/Adjusting Front Wheel Alignment 31
Accelerator Pedal 31
Shift Lever 32
Shift Cable 33
LCD Gauge 34
Exhaust System 35
Cargo Box 35
Seats 36
Doors 36
Floor 37
Troubleshooting 38
Engine 39
Troubleshooting 40
Removing Engine 42
Top-Side Components 47
Removing Top-Side Components 47
Servicing Top-Side Components 50
Installing Top-Side Components 57
Bottom-Side Components 61
Removing Bottom-Side Components 61
Servicing Bottom-Side Components 65
Installing Bottom-Side Components 67
Servicing Left-Side Components 70
Installing Engine 74
Fuel/Lubrication/Cooling80
Throttle Body 80
Gas Tank 82
Gas/Vent Hoses 83
Oil Filter/Oil Pump 83
Oil Cooler 83
Oil Flow Chart 84
Liquid Cooling System 85
Radiator 85
Thermostat 87
Fan 88
Water Pump 88
Troubleshooting 90
Electrical System 91
Battery 91
Accessory Receptacle/Connector 92
Brakelight Switch 92
Engine Coolant Temperature (ECT) Sensor 93
Fan Motor 93
Power Distribution Module (PDM) 94
Ignition Coils 94
EFI Sensors/Components 95
Speed Sensor 96
RPM Limiter 97
Electronic Power Steering (EPS) 97
Ignition Switch 98
Headlight Switch 99
Drive Select Switch 99
Reverse Override Switch 99
Front Drive Actuator 100
Stator Coil 100
Starter Motor 100
Starter Relay 101
Engine Control Module (ECM) 101
Fuel Pump/Fuel Level Sensor 102
Regulator/Rectifier 103
Headlights 103
Taillight-Brakelight 104
Tilt Sensor 104
Throttle Position Sensor (TPS) 105
EFI Diagnostic System 105
Troubleshooting 110
Drive and Brake Systems 111
Front Drive Actuator 111
Front Differential 112
Drive Axles 125
Transaxle 127
Driveshaft/Carrier Bearing 142
Hub 145
Hydraulic Brake Caliper 147
Master Cylinder Assembly 150
Troubleshooting 152
Suspension 153
Shock Absorbers 153
Front A-Arms 163
Rear A Arms 167
Front Sway Bar 170
Rear Sway Bar 170
Wheels and Tires 171
Troubleshooting 171
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PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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