2015 Arctic Cat Prowler XT Service Manual
DESCRIPTION:
2015 Arctic Cat Prowler XT Service Manual
FOREWORD:
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2015 Arctic Cat ROV (Recreational Off-Highway Vehicle) models (see cover). The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.
- When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools.
- All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle.
- The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.
TABLE OF CONTENTS:
2015 Arctic Cat Prowler XT Service Manual
General Information 2
General Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Gasoline – Oil – Lubricant 4
Genuine Parts 5
Preparation For Storage 5
Preparation After Storage 6
Periodic Maintenance 7
Periodic Maintenance Chart 7
Lubrication Points 8
Air Filter 8
Valve/Tappet Clearance 8
Testing Engine Compression 9
Spark Plug(s) 10
Muffler/Spark Arrester 10
Engine/Transmission Oil – Filter 11
Front Differential – Rear Drive Lubricant 12
Driveshaft/Coupling 12
Nuts/Bolts/Cap Screws 12
Headlight/Taillight – Brakelight 12
Shift Lever/Shift Cable 13
Hydraulic Brake System 14
Burnishing Brake Pads 15
Checking/Replacing V-Belt 16
Steering/Frame/Controls 18
Steering Wheel 18
Steering System 19
Steering Knuckles 22
Front Wheel Alignment 24
Hood 25
Fenders 25
Floor 26
Belly Panel 27
Accelerator Pedal 27
Shift Lever 28
LCD Gauge 28
Exhaust System 28
Cargo Box 29
Taillight Assembly 29
Seats 29
Troubleshooting 30
Engine/Transmission 31
Troubleshooting 32
Prowler 550/700 (Table of Contents) 34
Prowler 1000 (Table of Contents) 78
Fuel/Lubrication/Cooling 135
Throttle Body (550/700) 135
Throttle Body (1000) 136
Gas Tank 137
Gas/Vent Hoses 139
Oil Filter/Oil Pump 139
Oil Cooler (1000) 140
Liquid Cooling System 141
Radiator 141
Thermostat (550/700)142
Thermostat (1000) 142
Fan143
Water Pump (550/700) 143
Water Pump (1000) 144
Troubleshooting 145
Electrical System 146
Battery 146
Switches 147
Accessory Receptacle/Connector 147
Brakelight Switch 147
Engine Coolant Temperature (ECT) Sensor148
Fan Motor 148
Power Distribution Module (PDM)148
Ignition Coil149
EFI Sensors/Components 150
Speed Sensor150
RPM Limiter151
Electronic Power Steering (EPS)152
Ignition Switch 153
Headlight Switch154
Drive Select Switch154
Reverse Override Switch 154
Front Drive Actuator155
Stator Coil155
Starter Motor 156
Starter Relay156
Electronic Control Module (ECM) 157
Fuel Pump/Fuel Level Sensor 157
Regulator/Rectifier158
Headlights159
Taillight – Brakelight159
Ignition Timing 159
Tilt Sensor 160
Throttle Position Sensor (TPS) 161
EFI Diagnostic System 161
Troubleshooting 166
Drive System 168
Front Drive Actuator168
Front Differential 169
Drive Axles 181
Rear Gear Case 184
Hub187
Hydraulic Brake Caliper 189
Universal Joints (1000) 193
Troubleshooting Drive System196
Troubleshooting Brake System196
Suspension197
Shock Absorbers 197
Front A-Arms 198
Rear A-Arms200
Wheels and Tires201
Troubleshooting 202
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted