2015 Arctic Cat BEARCAT LYNX ATV Service Manual
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Table Of Contents:
2015 Arctic Cat BEARCAT LYNX ATV Service Manual
General Information……………………………………………………….. 2
Snowmobile Identification …………………………………………………….2
Recommended Gasoline and Oil …………………………………………..2
Engine Break-In ………………………………………………………………….2
Drive Belt Break-In………………………………………………………………3
Genuine Parts …………………………………………………………………….3
Varying Altitude Operation ……………………………………………………3
Preparation For Storage……………………………………………………….4
Preparation After Storage …………………………………………………….5
After Break-In Checkup/Checklist ………………………………………….5
Engine Specifications…………………………………………………………..6
Crankshaft Runout/Repair Specifications (2000)……………………..7
Carburetor Specifications (2000) …………………………………………..7
Electrical Specifications ……………………………………………………….8
Drive System Specifications …………………………………………………8
Drive Clutch/Driven Clutch-Related Specifications …………………..8
Drive System Components …………………………………………………..8
Gear Case Performance Calibrations …………………………………….9
Track Specifications …………………………………………………………..10
Suspension Specifications………………………………………………….10
Torque Specifications…………………………………………………………11
Torque Conversions …………………………………………………………..11
Engine…………………………………………………………………………. 12
Bearcat 2000/Lynx Models …………………………………………………12
Assembly Schematic – 2000 ……………………………………………….18
Bearcat 5000 XT……………………………………………………………….20
Assembly Schematic – 5000 ……………………………………………….29
Engine Servicing – 2000……………………………………………………..30
Engine Servicing – 5000……………………………………………………..46
Troubleshooting Engine (2000) ……………………………………………66
Troubleshooting Engine (5000) ……………………………………………67
Engine-Related Items …………………………………………………… 69
Water Pump (5000)……………………………………………………………69
Pressure Testing Engine …………………………………………………….70
Checking Compression (5000) ……………………………………………70
Changing Oil/Filter (5000)…………………………………………………..70
Testing Oil Pressure (5000) ………………………………………………..71
Oil Flow Chart (5000)…………………………………………………………72
Liquid Cooling System (5000)……………………………………………..72
Cooling System Schematics ……………………………………………….73
Recoil Starter (2000)………………………………………………………….74
Air Silencer……………………………………………………………………….75
Fuel Systems ………………………………………………………………. 79
Fuel System (Carbureted)…………………………………………………..79
Changing Main Jets ………………………………………………………… 79
Carburetor ……………………………………………………………………… 80
Throttle Cable…………………………………………………………………. 87
Choke Cable ………………………………………………………………….. 88
Fuel Pump……………………………………………………………………… 88
Troubleshooting………………………………………………………………. 89
Fuel System (EFI) ……………………………………………………………..90
Individual Components ……………………………………………………. 90
Self-Diagnostic System/Codes …………………………………………. 92
Fuel Pressure Regulator ………………………………………………….. 92
Throttle Body Assembly …………………………………………………… 92
Throttle Cable…………………………………………………………………. 94
Fuel Filter ………………………………………………………………………. 94
Fuel Pump……………………………………………………………………… 94
Troubleshooting………………………………………………………………. 95
Oil-Injection Pump (2000) …………………………………………………..96
Gas Tank………………………………………………………………………….97
Electrical Systems……………………………………………………….. 99
Ignition System …………………………………………………………………99
Throttle Position Sensor (5000) …………………………………………101
Electrical Resistance Tests ……………………………………………….102
Voltage Regulator/CCU Tests ……………………………………………104
Testing Oil Level Sensor (2000) …………………………………………104
Testing Fuel Gauge Sender……………………………………………….104
Emergency Stop Switch ……………………………………………………105
Starter Relay Solenoid ……………………………………………………..105
Fuse ………………………………………………………………………………105
Ignition Switch …………………………………………………………………105
Starter Motor (2000)…………………………………………………………106
Starter Motor (5000)…………………………………………………………108
Troubleshooting Electric Start…………………………………………….110
Magneto (5000) ……………………………………………………………….111
Ignition Timing (2000)……………………………………………………….113
Brakelight Switch ……………………………………………………………..113
Headlight Dimmer Switch ………………………………………………….114
Testing Handlebar Warmer Elements …………………………………114
Testing Thumb Warmer Element ………………………………………..114
Testing Handlebar Warmer/Thumb Warmer Switch ………………114
Testing Passenger Handwarmer Switch………………………………115
Testing Passenger Handwarmer Elements ………………………….115
Testing Seat Heater Harness/Switches ……………………………….115
Testing Speedometer Sensor …………………………………………….116
Testing Gear Position Switch……………………………………………..116
Testing Shift Switch ………………………………………………………….116
Testing Shift Actuator (5000) ……………………………………………..117
Voltage/Resistance Chart – Air Temperature ………………………..117
Voltage/Resistance Chart – Coolant Temperature …………………117
Drive Train/Track/Brake Systems………………………………….118
Drive Belt………………………………………………………………………..118
Drive Clutch…………………………………………………………………….119
Driven Clutch…………………………………………………………………..120
Drive Clutch/Driven Clutch ………………………………………………..124
Drive Train ………………………………………………………………………125
Drive Sprockets ……………………………………………………………….136
Track Tension…………………………………………………………………..138
Track Alignment ……………………………………………………………….139
Brake System (Hydraulic)………………………………………………….140
Brake Lever/Master Cylinder Assembly……………………………….148
Troubleshooting Track……………………………………………………….149
Troubleshooting Hydraulic Brake System…………………………….150
Troubleshooting Drive Clutch/Driven Clutch …………………………151
Suspension…………………………………………………………………152
Suspension Setup Basics………………………………………………….152
Pressurizing Rebuildable Shocks ……………………………………….154
Servicing Suspension (Bearcat XT) ……………………………………155
Servicing Suspension (Bearcat 2000/Lynx 2000 LT)……………..173
Servicing Suspension (Lynx 2000)……………………………………..190
Servicing Mono-Tube Shock Absorbers ………………………………206
Steering and Body ………………………………………………………211
Steering Post …………………………………………………………………..211
Ski …………………………………………………………………………………213
Ski Wear Bar …………………………………………………………………..213
Drag Link ………………………………………………………………………..214
Tie Rods …………………………………………………………………………215
Spindle …………………………………………………………………………..216
Steering Tie Rod ……………………………………………………………..218
Ski Alignment ………………………………………………………………….219
A-Arms …………………………………………………………………………..220
Ski Shock Absorber ………………………………………………………….222
Sway Bar (Bearcat 5000 XT LTD/Lynx Models) ……………………222
Front Suspension Mounting Bracket……………………………………223
Seat Assembly…………………………………………………………………226
Seat Cushion…………………………………………………………………..227
Taillight/Brakelight Assembly ……………………………………………..227
Backrest/Rack Assembly (Bearcat) …………………………………….228
Rear Bumper/Snowflap …………………………………………………….228
Headlight Assembly………………………………………………………….229
Windshield/Console………………………………………………………….230
Adjusting Headlight Aim …………………………………………………..230
Wiring Harnesses………………………………………………………..232
Description:
2015 Arctic Cat BEARCAT LYNX ATV Service Manual
- This Arctic Cat Service Manual contains service and maintenance information for certain Model Year 2015 Arctic Cat Snowmobiles (see cover). The manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections.
- The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
- This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
- The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information.
- The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in snowmobile-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile.
- The symbol NOTE: identifies supplementary information worthy of particular attention. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc.
- constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]