2015 Arctic Cat 700 Diesel ATV Service Manual
DESCRIPTION:
2015 Arctic Cat 700 Diesel ATV Service Manual
FOREWORD:
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2015 Arctic Cat 700 Diesel SD ATV and is designed to aid in service-oriented applications. This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to address any given condition.
- This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
- The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
- At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.
TABLE OF CONTENTS:
2015 Arctic Cat 700 Diesel ATV Service Manual
General Information 2
General Specifications 2
Torque Specifications 2
Torque Conversions (ft-lb/N-m) 3
Fuel – Oil – Lubricant 3
Genuine Parts 4
Preparation For Storage 4
Preparation After Storage 5
Periodic Maintenance/Tune-Up 6
Air Filter 6
Valve Clearance 7
Muffler/Spark Arrester 7
Adjusting Throttle Cable 7
Engine RPM (Idle) 8
Engine Oil – Filter 8
Transmission Lubricant 9
Front Differential/Rear Drive Lubricant 9
Tires 10
Driveshaft/Coupling 10
Injector Timing 10
Shift Lever 10
Frame/Welds/Racks 11
Hydraulic Brake Systems 11
Burnishing Brake Pads 13
Coolant 13
Checking/Replacing V-Belt 13
Fuel Filter 15
Steering Post/Tie Rods 19
Front Body Panel/Side Panels 16
Rear Body Panel/Rack 18
Handlebar Grip 21
Hand Brake Lever/Master Cylinder Assembly 21
Throttle Control 23
Shift Lever 23
LCD Gauge 24
Steering Knuckles 24
Measuring/Adjusting Toe-Out 25
Front Rack 26
Front Bumper Assembly 26
Footrests 27
Belly Panel 27
Exhaust System 27
Taillight Assembly 28
Seat 28
Lights 28
Troubleshooting 30
Engine/Transmission 31
Removing Engine/Transmission 32
Top-Side Components 36
Left-Side Components 64
Right-Side Components 70
Center Components 85
Installing Engine/Transmission 98
Troubleshooting 104
Fuel/Lubrication/Cooling 106
Diesel Fuel Injection System 106
Lift Pump 106
Unit Injectors 107
Injector Timing 107
Fuel Filter 107
Fuel Solenoid Assembly 107
Fuel Tank 108
Fuel/Vent Hoses 108
Oil Filter/Oil Pump 108
Testing Oil Pump Pressure 109
Liquid Cooling System 109
Radiator 109
Hoses/Thermostat 110
Fan 110
Water Pump 111
Troubleshooting 111
Electrical System 112
Battery 112
Switches 113
Accessory Receptacle/Connector 113
Brakelight Switch (Auxiliary) 113
Brakelight Switch (Handlebar Control) 114
Cooling Fan Switch 114
Engine Coolant Temperature (ECT) Switch/
Thermistor 115
Glow Plug Controller/Relay 115
Fan Motor 116
Fuse Block/Power Distribution Module 116
Speed Sensor 116
Ignition Switch 117
Handlebar Control Switches 117
Drive Select Switch 118
Front Drive/Differential Lock Actuator 118
Starter/Starter Solenoid 119
Starter Relay 119
Alternator/Regulator 120
Headlights 121
Taillight – Brakelight 121
Fuel Solenoid 122
Troubleshooting 122
Drive System/Brake System123
Front Drive Actuator 123
Front Differential 124
Drive Axles 136
Rear Gear Case 139
Hub 140
Hydraulic Brake Caliper 141
Troubleshooting Drive System 144
Troubleshooting Brake System 144
Suspension145
Shock Absorbers 145
Front A-Arms 146
Rear A-Arms 148
Wheels and Tires 149
Troubleshooting 151
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