2014 Arctic Cat 500 550 700 1000 Service Manual – PDF DOWNLOAD
DESCRIPTION:
2014 Arctic Cat 500 550 700 1000 Service Manual – PDF DOWNLOAD
FOREWORD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2014 Arctic Cat ATV models (see cover). The complete manual is designed to aid service personnel in service-oriented applications.
Arctic Cat offers additional publications (when they become available) to aid in servicing other ATV models. To service models not included in this manual, please refer to the following publications:
• 2014 Y-12+ Service Manual
• 2014 T-14 Service Manual
• 2014 300 DVX/Utility Service Manual
• 2014 400 CR Service Manual
• 2014 450 CR Service Manual
• 2014 700 Diesel Service Manual
• 2014 XC 450 Service Manual
• 2014 400 TRV Service Manual
• 2014 1000 XT Service Manual
- This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.
- When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
- The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage.
- Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct.
- Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
TABLE OF CONTENTS:
2014 Arctic Cat 500 550 700 1000 Service Manual – PDF DOWNLOAD
General Information 2
General Specifications 2
Torque Specifications 2
Torque Conversions (ft-lb/N-m) 3
Gasoline – Oil – Lubricant 4
Genuine Parts 4
Preparation For Storage 4
Preparation After Storage 5
Periodic Maintenance 6
Periodic Maintenance Chart 6
Lubrication Points 7
Air Filter 7
Valve/Tappet Clearance 8
Testing Engine Compression 9
Spark Plug(s) 9
Muffler/Spark Arrester 10
Engine/Transmission Oil – Filter 10
Liquid Cooling System 11
Front Differential/Rear Drive Lubricant 13
Nuts/Bolts/Cap Screws 13
Headlights/Taillight-Brakelight 14
Shift Lever 15
Hydraulic Brake Systems 15
Burnishing Brake Pads 17
Checking/Replacing V-Belt 17
Steering/Frame/Controls 20
Front Body Panel/Side Panels 20
Rear Body Panel/Rack 23
LCD Gauge 24
Steering Post/Tie Rods 24
Handlebar Grip 28
Throttle Control 29
Steering Knuckles 30
Measuring/Adjusting Toe-Out 32
Shift Lever 33
Front Rack 33
Front Bumper Assembly 34
Footrests 34
Belly Panel 34
Exhaust System 34
Taillight Assembly 35
Seat 35
Side Storage Box (TBX) 36
Cargo Box (TBX) 36
Troubleshooting 38
Engine/Transmission 39
Specifications (500) 40
Specifications (550/700/1000) 40
Troubleshooting 41
Removing Engine/Transmission (500) 43
Servicing Engine (500) 45
Installing Engine/Transmission (500) 83
Removing Engine/Transmission (550/700) 85
Servicing Engine (550/700) 88
Installing Engine/Transmission (550/700) 128
Removing Engine/Transmission (1000) 131
Servicing Engine (1000) 135
Installing Engine/Transmission (1000) 180
Fuel/Lubrication/Cooling 183
Electronic Fuel Injection 183
Throttle Cable Free-Play 185
Engine RPM (Idle)186
Gas Tank 186
Oil Filter/Oil Pump186
Testing Oil Pump Pressure186
Oil Cooler (1000)187
Liquid Cooling System 187
Electric Fuel Pump/Fuel Level Sensor 191
Troubleshooting 192
Electrical System 193
Electrical Connections193
Battery193
RPM Limiter 194
Testing Electrical Components194
Accessory Receptacle/Connector 194
Brakelight Switch (Auxiliary)195
Brakelight Switch (Handlebar Control) 195
Engine Coolant Temperature (ECT) Sensor196
Fan Motor 196
Power Distribution Module (PDM) 196
Ignition Coil 197
EFI Sensors/Components 198
Speed Sensor 199
Electronic Power Steering (EPS) 199
Ignition Switch 202
Handlebar Control Switches202
Drive Select Switch 203
Front Drive/Differential Lock Actuator204
Stator Coil/Crankshaft Position (CKP) Sensor 204
Starter Relay 205
Starter Motor 205
Electronic Control Module (ECM)206
Regulator/Rectifier 206
Headlights 206
Taillight – Brakelight 207
Ignition Timing207
Tilt Sensor 207
Throttle Position Sensor (TPS) (500) 208
Throttle Position Sensor (TPS) (550/700/1000) 209
Gear Position Switch 209
EFI Diagnostic System210
Troubleshooting 214
Drive System/Brake System 216
Front Drive Actuator/Differential Lock216
Front Differential 217
Drive Axles 229
Rear Gear Case232
Hub235
Hand Brake Lever/Master Cylinder Assembly237
Hydraulic Brake Caliper238
Troubleshooting Drive System241
Troubleshooting Brake System242
Suspension243
Shock Absorbers243
Front A-Arms244
Rear A-Arms 246
Wheels and Tires 248
Troubleshooting 248
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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