2014 Arctic Cat 450 Atv Service Manual – PDF DOWNLOAD
DESCRIPTION:
2014 Arctic Cat 450 Atv Service Manual – PDF DOWNLOAD
FOREWORD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2014 Arctic Cat 450 ATV model and is designed to aid in service-oriented applications.
- This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to address any given condition.
- This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
- The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
- At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.
TABLE OF CONTENTS:
2014 Arctic Cat 450 Atv Service Manual – PDF DOWNLOAD
General Information 2
General Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Break-In Procedure 4
Gasoline – Oil – Lubricant 4
Genuine Parts 5
Preparation For Storage 5
Preparation After Storage 6
Periodic Maintenance 7
Periodic Maintenance Chart 7
Lubrication Points 8
Air Filter 8
Valve/Tappet Clearance 9
Testing Engine Compression 10
Spark Plug 10
Liquid Cooling System 11
Muffler/Spark Arrester 11
Adjusting Throttle Cable 12
Adjusting Engine RPM (Idle) 12
Engine/Transmission Oil – Filter 12
Front Differential/Rear Drive Lubricant 13
Tires 14
Driveshaft/Coupling 14
Nuts/Bolts/Cap Screws 14
Ignition Timing 14
Lights 14
Shift Lever 16
Frame/Welds/Racks 17
Hydraulic Brake Systems 17
Burnishing Brake Pads 18
Checking/Replacing V-Belt 19
Steering/Frame/Controls 22
Front Body Panel/Fender 22
Rear Body Panel/Rack 23
Steering Post/Tie Rods 24
LCD Gauge 26
Handlebar Grip 26
Throttle Control 27
Steering Knuckles 28
Measuring/Adjusting Toe-Out 29
Front Rack 30
Front Bumper Assembly 30
Exhaust System 30
Seat 31
Troubleshooting 31
Engine/Transmission 32
Troubleshooting 33
Removing Engine/Transmission 36
Top-Side Components 38
Removing Top-Side Components 38
Servicing Top-Side Components 41
Installing Top-Side Components 48
Left-Side Components 52
Removing Left-Side Components 52
Servicing Left-Side Components 54
Installing Left-Side Components 57
Right-Side Components 58
Removing Right-Side Components 58
Servicing Right-Side Components 61
Installing Right-Side Components 62
Center Crankcase Components 65
Separating Crankcase Halves 65
Disassembling Crankcase Half 66
Servicing Center Crankcase Components 67
Assembling Crankcase Half 72
Joining Crankcase Halves 74
Installing Engine/Transmission 75
Fuel/Lubrication/Cooling 77
Electronic Fuel Injection 77
Throttle Body 77
Throttle Cable Free-Play 78
Gas Tank 78
Oil Filter/Oil Pump 79
Testing Oil Pump Pressure 79
Liquid Cooling System 80
Electric Fuel Pump/Fuel Level Sensor 81
Troubleshooting 84
Electrical System 85
Battery 85
RPM Limiter 86
Accessory Receptacle/Connector 86
Brakelight Switch (Pressure) 86
Fan Motor 87
Fuse Block/Power Distribution Module 88
Ignition Coil 89
EFI Sensors 89
Speed Sensor 90
Ignition Switch 90
Handlebar Control Switches 91
Front Drive Selector Switch 91
Front Drive Selector Actuator 92
Gear Position Switch 92
Stator Coil 92
Starter Relay 93
Starter Motor 93
Electronic Control Module (ECM) 94
Regulator/Rectifier 94
Lights 94
Ignition Timing 96
Tilt Sensor 96
Throttle Position Sensor (TPS) 97
EFI Diagnostic System 98
Troubleshooting 103
Drive System 105
Front Drive Actuator 105
Front Differential 106
Drive Axles 116
Rear Gear Case 117
Hub 118
Hand Brake Lever/Master Cylinder Assembly 118
Hydraulic Brake Caliper 119
Troubleshooting Drive System 122
Troubleshooting Drive System 122
Suspension 123
Shock Absorbers 123
Front A-Arms 123
Rear A-Arms 124
Wheels and Tires 125
Troubleshooting 126
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]