2014 Arctic Cat 400 TRV ATV Service Manual – PDF DOWNLOAD
DESCRIPTION:
2014 Arctic Cat 400 TRV ATV Service Manual – PDF DOWNLOAD
FOREWORD:
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2014 Arctic Cat ATV models (see cover) and is designed to aid in service-oriented applications.
Arctic Cat offers additional publications (when they become available) to aid in servicing other ATV models. To service models not included in this manual, please refer to the following publications:
• 2014 Y-12+ Service Manual
• 2014 T-14 Service Manual
• 2014 300 DVX/Utility Service Manual
• 2014 400 Service Manual
• 2014 450 Service Manual
• 2014 700 Diesel Service Manual
• 2014 XC 450 Service Manual
• 2014 500/550/700/1000 Mud Pro/1000 TRV Service Manual
• 2014 1000 FIS Service Manual
- This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to address any given condition.
- This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
- The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage.
- Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
- All materials and specifications are subject to change without notice.
TABLE OF CONTENTS:
2014 Arctic Cat 400 TRV ATV Service Manual – PDF DOWNLOAD
General Information 2
General Specifications 2
Torque Specifications 2
Torque Conversions (ft-lb/N-m) 3
Break-In Procedure 3
Gasoline – Oil – Lubricant 4
Genuine Parts 4
Preparation For Storage 5
Preparation After Storage 5
Periodic Maintenance 6
Periodic Maintenance Chart 6
Lubrication Points 7
Air Filter 7
Valve/Tappet Clearance 7
Testing Engine Compression 8
Spark Plug 9
Muffler/Spark Arrester 9
Engine/Transmission Oil – Filter 9
Front Differential/Rear Drive Lubricant 10
Nuts/Bolts/Cap Screws 11
Headlights/Taillight-Brakelight 11
Shift Lever 12
Hydraulic Brake Systems 13
Burnishing Brake Pads 15
Checking/Replacing V-Belt 15
Steering/Body/Controls 17
Seat 17
LCD Gauge 18
Front Rack 18
Front Bumper Assembly 18
Front Body Panel/Side Panels 18
Footrests 20
Belly Panel 20
Rear Body Panel/Rack 21
Steering Post/Tie Rods 22
Handlebar Grip 23
Throttle Control 24
Steering Knuckles 25
Measuring/Adjusting Toe-Out 27
Shift Lever 28
Exhaust System 28
Taillight Assembly 29
Troubleshooting 30
Engine/Transmission 31
Specifications 31
Troubleshooting 32
Removing Engine/ Transmission 34
Top-Side Components 36
Removing Top-Side Components 36
Servicing Top-Side Components 39
Installing Top-Side Components 47
Left-Side Components 51
Removing Left-Side Components 52
Installing Left-Side Components 54
Right-Side Components 55
Removing Right-Side Components 55
Servicing Right-Side Components 58
Installing Right-Side Components 59
Center Crankcase Components 63
Separating Crankcase Halves63
Disassembling Crankcase Half 64
Servicing Center Crankcase Components65
Assembling Crankcase Half 70
Joining Crankcase Halves73
Installing Engine/Transmission74
Fuel/Lubrication/Cooling 77
Carburetor Schematics 77
Carburetor 77
Electric Choke 82
Throttle Cable Free-Play 82
Engine RPM (Idle)83
Gas Tank 83
Oil Filter/Oil Pump 83
Testing Oil Pump Pressure84
Vacuum Pulse Fuel Pump84
Troubleshooting85
Electrical System 86
Electrical Connections86
Battery86
RPM Limiter 87
Testing Electrical Components87
Accessory Receptacle/Connector87
Brakelight Switch (Auxiliary)87
Brakelight Switch (Handlebar Control) 88
Oil Temperature and Cooling Fan Switches 89
Fan Motor 89
Power Distribution Module (PDM) 89
Ignition Coil 90
Speed Sensor 91
Ignition Switch 91
Handlebar Control Switches92
Drive Select Switch 93
Stator Coil 93
Starter Relay 94
Starter Motor 95
CDI Unit95
Regulator/Rectifier 95
Headlights 96
Taillight – Brakelight 96
Ignition Timing96
Troubleshooting97
Drive System/Brake System 99
Front Drive Actuator 99
Front Differential100
Drive Axles 112
Rear Gear Case 114
Hub115
Hand Brake Lever/Master Cylinder Assembly116
Hydraulic Brake Caliper118
Troubleshooting Drive System121
Troubleshooting Brake System121
Suspension 122
Shock Absorbers122
Front A-Arms123
Rear A-Arms 125
Wheels and Tires 127
Troubleshooting128
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]