2013 Arctic Cat XC 450 ATV Service Manual
DESCRIPTION:
2013 Arctic Cat XC 450 ATV Service Manual
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2013 Arctic Cat XC 450 ATV. The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific
- ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. The service technician should become familiar with the operation and construction of each component or system by carefully studying the complete manual
- . This manual will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information
- Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
TABLE OF CONTENTS:
2013 Arctic Cat XC 450 ATV Service Manual
General Information 2
General Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Break-In Procedure 4
Gasoline – Oil – Lubricant 4
Genuine Parts 5
Preparation For Storage 5
Preparation After Storage 5
Periodic Maintenance 7
Periodic Maintenance Chart 7
Lubrication Points 8
Air Filter 8
Valve/Tappet Clearance 9
Testing Engine Compression 10
Spark Plug 10
Liquid Cooling System 10
Muffler/Spark Arrester 11
Adjusting Throttle Cable 11
Adjusting Engine RPM (Idle) 12
Engine/Transmission Oil – Filter 12
Front Differential/Rear Drive Lubricant 12
Tires 13
Driveshaft/Coupling 13
Nuts/Bolts/Cap Screws 13
Ignition Timing 13
Lights 14
Shift Lever 16
Frame/Welds 16
Hydraulic Brake Systems 16
Burnishing Brake Pads 18
Checking/Replacing V-Belt 18
Engine/Transmission 21
Troubleshooting 22
Removing Engine/Transmission 24
Top-Side Components 26
Removing Top-Side Components 26
Servicing Top-Side Components 29
Installing Top-Side Components 36
Left-Side Components 40
Removing Left-Side Components 40
Servicing Left-Side Components 42
Installing Left-Side Components 44
Right-Side Components 46
Removing Right-Side Components 46
Servicing Right-Side Components 49
Installing Right-Side Components 50
Center Crankcase Components 53
Separating Crankcase Halves 53
Disassembling Crankcase Half 54
Servicing Center Crankcase Components 56
Assembling Crankcase Half 60
Joining Crankcase Halves 63
Installing Engine/Transmission 63
Fuel/Lubrication/Cooling 66
Electronic Fuel Injection 66
Throttle Body 66
Throttle Cable Free-Play 67
Gas Tank 67
Oil Filter/Oil Pump 68
Testing Oil Pump Pressure 68
Liquid Cooling System 69
Electric Fuel Pump/Fuel Level Sensor 71
Troubleshooting73
Electrical System 74
Electrical Connections74
Battery74
RPM Limiter 75
Testing Electrical Components75
Main Fuse 75
Accessory Receptacle/Connector 75
Brakelight Switch (Pressure) 76
Engine Coolant Temperature (ECT) Sensor76
Fan Motor 76
Power Distribution Module (PDM) 77
Ignition Coil 77
Speed Sensor 78
Ignition Switch 78
Handlebar Control Switches79
Drive Select Switch 79
Front Drive Actuator 80
Gear Position Switch 80
Stator Coil 81
Starter Relay 81
Starter Motor 81
Electronic Control Module (ECM)82
Regulator/Rectifier 82
Lights82
Ignition Timing84
EFI Diagnostic System84
Tilt Sensor 89
Throttle Position Sensor (TPS)90
Troubleshooting92
Drive System 94
Front Drive Actuator 94
Front Differential 95
Drive Axles 106
Rear Gear Case 107
Hub107
Hand Brake Lever/Master Cylinder Assembly 108
Hydraulic Brake Caliper109
Troubleshooting Drive System112
Troubleshooting Brake System112
Suspension 113
Shock Absorbers 113
Front A-Arms113
Rear A-Arms 114
Wheels and Tires 115
Troubleshooting116
Steering/Frame/Controls 117
Steering Post/Tie Rods 117
Speedometer/LCD Gauge118
Handlebar Grip119
Throttle Control 119
Steering Knuckles 120
Measuring/Adjusting Toe-Out 121
Front Bumper Assembly 122
Front Body Panel/Fender122
Exhaust System 123
Rear Body Panel 124
Seat125
Troubleshooting125
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted