2013 Arctic Cat 700 Diesel SD ATV Service Manual
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Table Of Contents:
2013 Arctic Cat 700 Diesel SD ATV Service Manual
General Information……………………………………………… 2
General Specifications………………………………………… 2
Torque Specifications …………………………………………. 2
Torque Conversions (ft-lb/N-m)…………………………….. 4
Break-In Procedure ……………………………………………. 4
Fuel – Oil – Lubricant …………………………………………… 4
Genuine Parts……………………………………………………. 5
Preparation For Storage ……………………………………… 5
Preparation After Storage……………………………………. 5
Periodic Maintenance/Tune-Up……………………………… 7
Periodic Maintenance Chart ………………………………… 7
Air Filter ……………………………………………………………. 8
Valve Clearance ………………………………………………… 9
Muffler/Spark Arrester ………………………………………… 9
Adjusting Throttle Cable ……………………………………… 9
Engine RPM (Idle) ……………………………………………. 10
Engine Oil – Filter……………………………………………… 10
Transmission Lubricant……………………………………… 11
Front Differential/Rear Drive Lubricant ………………… 11
Tires ………………………………………………………………. 12
Driveshaft/Coupling ………………………………………….. 12
Injector Timing…………………………………………………. 12
Lights ……………………………………………………………… 12
Shift Lever ………………………………………………………. 13
Frame/Welds/Racks …………………………………………. 14
Hydraulic Brake Systems ………………………………….. 14
Burnishing Brake Pads ……………………………………… 15
Coolant …………………………………………………………… 16
Checking/Replacing V-Belt ………………………………… 16
Fuel Filter………………………………………………………… 18
Engine/Transmission………………………………………….. 19
Removing Engine/Transmission …………………………. 20
Top-Side Components ………………………………………. 24
Left-Side Components………………………………………. 52
Right-Side Components ……………………………………. 58
Center Components …………………………………………. 73
Installing Engine/Transmission …………………………… 86
Troubleshooting ……………………………………………….. 92
Fuel/Lubrication/Cooling…………………………………….. 94
Diesel Fuel Injection System ……………………………… 94
Lift Pump ………………………………………………………… 94
Unit Injectors……………………………………………………. 95
Injector Timing…………………………………………………. 95
Fuel Filter………………………………………………………… 95
Fuel Solenoid Assembly ……………………………………. 95
Fuel Tank………………………………………………………… 96
Fuel/Vent Hoses ………………………………………………. 96
Oil Filter/Oil Pump ……………………………………………. 96
Testing Oil Pump Pressure ………………………………… 97
Liquid Cooling System………………………………………. 97
Radiator ………………………………………………………….. 97
Hoses/Thermostat ……………………………………………. 98
Fan ………………………………………………………………… 99
Water Pump…………………………………………………….. 99
Troubleshooting ……………………………………………….. 99
Electrical System ……………………………………………… 100
Battery ………………………………………………………….. 100
Testing Electrical Components …………………………. 101
Switches ……………………………………………………….. 101
Accessory Receptacle/Connector…………………….. 101
Brakelight Switch (Auxiliary)…………………………….. 101
Brakelight Switch (Handlebar Control) ………………. 102
Cooling Fan Switch ………………………………………… 102
Engine Coolant Temperature (ECT) Switch/
Thermistor ………………………………………………….. 103
Glow Plug Controller/Relay ……………………………… 103
Fan Motor……………………………………………………… 104
Fuse Block/Power Distribution Module………………. 104
Speed Sensor ……………………………………………….. 105
Ignition Switch……………………………………………….. 105
Handlebar Control Switches ……………………………. 106
Drive Select Switch ………………………………………… 106
Front Drive/Differential Lock Actuator ……………….. 107
Starter/Starter Solenoid ………………………………….. 107
Starter Relay …………………………………………………. 108
Alternator/Regulator……………………………………….. 108
Headlights …………………………………………………….. 109
Taillight – Brakelight ………………………………………… 110
Fuel Solenoid ………………………………………………… 110
Troubleshooting……………………………………………… 111
Drive System/Brake System……………………………….112
Front Drive Actuator ……………………………………….. 112
Front Differential…………………………………………….. 113
Drive Axles……………………………………………………. 126
Rear Gear Case…………………………………………….. 128
Hub ……………………………………………………………… 129
Hydraulic Brake Caliper ………………………………….. 130
Troubleshooting Drive System …………………………. 133
Troubleshooting Brake System ………………………… 134
Suspension……………………………………………………….135
Shock Absorbers……………………………………………. 135
Front A-Arms…………………………………………………. 136
Rear A-Arms …………………………………………………. 138
Wheels and Tires …………………………………………… 139
Troubleshooting……………………………………………… 141
Steering/Frame/Controls ……………………………………142
Steering Post/Tie Rods …………………………………… 142
Handlebar Grip………………………………………………. 144
Hand Brake Lever/Master Cylinder Assembly…….. 144
Throttle Control ……………………………………………… 145
Shift Lever …………………………………………………….. 146
LCD Gauge …………………………………………………… 146
Steering Knuckles ………………………………………….. 147
Measuring/Adjusting Toe-In …………………………….. 148
Front Rack…………………………………………………….. 150
Front Bumper Assembly………………………………….. 150
Front Body Panel/Side Panels………………………….. 150
Footrests ………………………………………………………. 153
Belly Panel ……………………………………………………. 153
Exhaust System…………………………………………….. 153
Rear Body Panel/Rack……………………………………. 154
Adjusting Headlight ………………………………………… 155
Taillight Assembly…………………………………………… 155
Seat……………………………………………………………… 155
Troubleshooting……………………………………………… 156
Description:
2013 Arctic Cat 700 Diesel SD ATV Service Manual
A new ATV and an overhauled ATV engine require a “break-in” period.
The first 10 hours (or 200 miles) are most critical to the life of this ATV.
Proper operation during this break-in period will help assure maximum life and performance from the ATV.
During the first 10 hours (or 200 miles) of operation, always use less than 1/2 throttle. Varying the engine RPM during the break-in period allows the components to “load” (aiding the mating process) and then “unload” (allowing components to cool).
Although it is essential to place some stress on the engine components during break-in, care should be taken not to overload the engine too often. Do not pull a trailer or carry heavy loads during the 10-hour break-in period.
When the engine starts, allow it to warm up properly. Idle the engine several minutes until the engine has reached normal operating temperature.
During the break-in period, a maximum of 1/2 throttle is recommended; however, brief full-throttle accelerations and variations in driving speeds contribute to good engine break-in.
After the completion of the break-in period, the engine oil and oil filter should be changed. Other maintenance after break-in should include checking of all prescribed adjustments and tightening of all fasteners.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]