2013 Arctic Cat 700 Diesel SD ATV Service Manual – PDF DOWNLOAD
DESCRIPTION:
2013 Arctic Cat 700 Diesel SD ATV Service Manual – PDF DOWNLOAD
A new ATV and an overhauled ATV engine require a “break-in” period. The first 10 hours (or 200 miles) are most critical to the life of this ATV. Proper operation during this break-in period will help assure maximum life and performance from the ATV
- During the first 10 hours (or 200 miles) of operation, always use less than 1/2 throttle. Varying the engine RPM during the break-in period allows the components to “load” (aiding the mating process) and then “unload” (allowing components to cool). Although it is essential to place some stress on the engine components during break-in, care should be taken not to overload the engine too often. Do not pull a trailer or carry heavy loads during the 10-hour break-in period.
- When the engine starts, allow it to warm up properly. Idle the engine several minutes until the engine has reached normal operating temperature.
- During the break-in period, a maximum of 1/2 throttle is recommended; however, brief full-throttle accelerations and variations in driving speeds contribute to good engine break-in.
TABLE OF CONTENTS:
2013 Arctic Cat 700 Diesel SD ATV Service Manual – PDF DOWNLOAD
2013 Arctic CatGeneral Information 2
General Specifications 2
Torque Specifications 2
Torque Conversions (ft-lb/N-m) 4
Break-In Procedure 4
Fuel – Oil – Lubricant 4
Genuine Parts 5
Preparation For Storage 5
Preparation After Storage 5
Periodic Maintenance/Tune-Up 7
Periodic Maintenance Chart 7
Air Filter 8
Valve Clearance 9
Muffler/Spark Arrester 9
Adjusting Throttle Cable 9
Engine RPM (Idle) 10
Engine Oil – Filter 10
Transmission Lubricant 11
Front Differential/Rear Drive Lubricant 11
Tires 12
Driveshaft/Coupling 12
Injector Timing 12
Lights 12
Shift Lever 13
Frame/Welds/Racks 14
Hydraulic Brake Systems 14
Burnishing Brake Pads 15
Coolant 16
Checking/Replacing V-Belt 16
Fuel Filter 18
Engine/Transmission 19
Removing Engine/Transmission 20
Top-Side Components 24
Left-Side Components 52
Right-Side Components 58
Center Components 73
Installing Engine/Transmission 86
Troubleshooting 92
Fuel/Lubrication/Cooling 94
Diesel Fuel Injection System 94
Lift Pump 94
Unit Injectors 95
Injector Timing 95
Fuel Filter 95
Fuel Solenoid Assembly 95
Fuel Tank 96
Fuel/Vent Hoses 96
Oil Filter/Oil Pump 96
Testing Oil Pump Pressure 97
Liquid Cooling System 97
Radiator 97
Hoses/Thermostat 98
Fan 99
Water Pump 99
Troubleshooting 99
Electrical System 100
Battery 100
Testing Electrical Components 101
Switches 101
Accessory Receptacle/Connector 101
Brakelight Switch (Auxiliary) 101
Brakelight Switch (Handlebar Control) 102
Cooling Fan Switch 102
Engine Coolant Temperature (ECT) Switch/
Thermistor 103
Glow Plug Controller/Relay 103
Fan Motor 104
Fuse Block/Power Distribution Module 104
Speed Sensor 105
Ignition Switch 105
Handlebar Control Switches 106
Drive Select Switch 106
Front Drive/Differential Lock Actuator 107
Starter/Starter Solenoid 107
Starter Relay 108
Alternator/Regulator 108
Headlights 109
Taillight – Brakelight 110
Fuel Solenoid 110
Troubleshooting 111
Drive System/Brake System112
Front Drive Actuator 112
Front Differential 113
Drive Axles 126
Rear Gear Case 128
Hub 129
Hydraulic Brake Caliper 130
Troubleshooting Drive System 133
Troubleshooting Brake System 134
Suspension135
Shock Absorbers 135
Front A-Arms 136
Rear A-Arms 138
Wheels and Tires 139
Troubleshooting 141
Steering/Frame/Controls 142
Steering Post/Tie Rods 142
Handlebar Grip 144
Hand Brake Lever/Master Cylinder Assembly 144
Throttle Control 145
Shift Lever 146
LCD Gauge 146
Steering Knuckles 147
Measuring/Adjusting Toe-In 148
Front Rack 150
Front Bumper Assembly 150
Front Body Panel/Side Panels 150
Footrests 153
Belly Panel 153
Exhaust System 153
Rear Body Panel/Rack 154
Adjusting Headlight 155
Taillight Assembly 155
Seat 155
Troubleshooting 156
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