2012 NISSAN ARMADA TA60 Series Service Manual PDF DOWNLOAD
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2012 NISSAN ARMADA TA60 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1189
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
2012 NISSAN ARMADA TA60 Series Service Manual PDF DOWNLOAD
fwd 1
Model Selection 1
QUICK REFERENCE INDEX 1
FOREWORD 2
Comment Sheet 3
A: GENERAL INFORMATION 1
GI – General Information 0
B: ENGINE 1
EM – Engine Mechanical 0
LU – Engine Lubrication System 0
CO – Engine Cooling System 0
EC – Engine Control System 0
FL – Fuel System 0
EX – Exhaust System 0
STR – Starting System 0
ACC – Accelerator Control System 0
C: HYBRID 1
D: TRANSMISSION & DRIVELINE 1
TM – Transaxle & Transmission 0
DLN – Driveline 0
FAX – Front Axle 0
RAX – Rear Axle 0
E: SUSPENSION 1
FSU – Front Suspension 0
RSU – Rear Suspension 0
SCS – Suspension Control System 0
WT – Road Wheels & Tires 0
F: BRAKES 1
BR – Brake System 0
PB – Parking Brake System 0
BRC – Brake Control System 0
G: STEERING 1
ST – Steering System 0
H: RESTRAINTS 1
SB – Seat Belt 0
SR – SRS Airbag 0
SRC – SRS Airbag Control System 0
I: VENTILATION, HEATER & AIR CONDITIONER 1
VTL – Ventilation System 0
HA – Heater & Air Conditioning System 0
HAC – Heater & Air Conditioning Control System 0
J: BODY INTERIOR 1
INT – Interior 0
IP – Instrument Panel 0
SE – Seat 0
ADP – Automatic Drive Positioner 0
AP – Adjustable Pedal 0
K: BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY 1
DLK – Door & Lock 0
SEC – Security Control System 0
GW – Glass & Window System 0
PWC – Power Window Control System 0
RF – Roof 0
EXT – Exterior 0
BRM – Body Repair Manual 0
L: DRIVER CONTROLS 1
MIR – Mirrors 0
EXL – Exterior Lighting System 0
INL – Interior Lighting System 0
WW – Wiper & Washer 0
DEF – Defogger 0
HRN – Horn 0
M: ELECTRICAL & POWER CONTROL 1
PWO – Power Outlet 0
BCS – Body Control System 0
LAN – LAN System 0
PCS – Power Control Syetem 0
CHG – Charging System 0
PG – Power Supply, Ground & Circuit Elements 0
N: DRIVER INFORMATION & MULTIMEDIA 1
MWI – Meter, Warning Lamp & Indicator 0
WCS – Warning Chime System 0
SN – Sonar System 0
AV – Audio, Visual & Navigation System 0
O: CRUISE CONTROL 1
CCS – Cruise Control System 0
P: MAINTENANCE 1
MA – Maintenance 0
QUICK REFERENCE CHART 4
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
ACC 10
QUICK REFERENCE INDEX 0
Table of Contents 10
PRECAUTION 11
PRECAUTIONS 11
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 11
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 11
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 11
OPERATION PROCEDURE 11
UNIT REMOVAL AND INSTALLATION 13
ACCELERATOR CONTROL SYSTEM 13
Removal and Installation 13
REMOVAL 13
INSTALLATION 14
INSPECTION AFTER INSTALLATION 14
SERVICE DATA AND SPECIFICATIONS (SDS) 15
SERVICE DATA AND SPECIFICATIONS (SDS) 15
Accelerator Control 15
Adjustable Accelerator Pedal 15
AP 16
QUICK REFERENCE INDEX 0
Table of Contents 16
BASIC INSPECTION 17
DIAGNOSIS AND REPAIR WORKFLOW 17
Repair Work Flow 17
WORK FLOW 17
DETAILED FLOW 17
INSPECTION AND ADJUSTMENT 19
Preliminary Check 19
SYSTEM DESCRIPTION 20
ADJUSTABLE PEDAL SYSTEM 20
Automatic Drive Positioner Interlocking Adjustable Pedal 20
Component Parts Location 20
Component Description 20
DTC/CIRCUIT DIAGNOSIS 21
ADJUSTABLE PEDAL SYSTEM 21
Pedal Adjusting Switch Power Supply and Ground Circuit Inspection 21
Pedal Adjusting Motor Circuit Inspection 21
WIRING DIAGRAM 23
ADJUSTABLE PEDAL SYSTEM 23
Wiring Diagram 23
SYMPTOM DIAGNOSIS 26
ADJUSTABLE PEDAL SYSTEM 26
Symptom Table 26
PRECAUTION 27
PRECAUTIONS 27
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 27
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 27
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 27
OPERATION PROCEDURE 27
Precaution for Work 28
REMOVAL AND INSTALLATION 29
ADJUSTABLE PEDAL SYSTEM 29
Removal and Installation 29
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
BCS 30
QUICK REFERENCE INDEX 0
Table of Contents 30
BCM 32
BASIC INSPECTION 32
INSPECTION AND ADJUSTMENT 32
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (BCM) 32
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (BCM) : Description 32
BEFORE REPLACEMENT 32
AFTER REPLACEMENT 32
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (BCM) : Work Procedure 32
CONFIGURATION (BCM) 32
CONFIGURATION (BCM) : Description 33
CONFIGURATION (BCM) : Work Procedure 33
CONFIGURATION (BCM) : Configuration List 34
SYSTEM DESCRIPTION 35
BODY CONTROL SYSTEM 35
System Description 35
OUTLINE 35
BCM control function list 35
Component Parts Location 36
COMBINATION SWITCH READING SYSTEM 37
System Diagram 37
System Description 37
OUTLINE 37
COMBINATION SWITCH MATRIX 37
COMBINATION SWITCH READING FUNCTION 38
Description 38
Operation Example 38
WIPER INTERMITTENT DIAL POSITION SETTING (FRONT WIPER INTERMITTENT OPERATION) 39
Component Parts Location 40
SIGNAL BUFFER SYSTEM 41
System Diagram 41
System Description 41
OUTLINE 41
Signal transmission function list 41
POWER CONSUMPTION CONTROL SYSTEM 42
System Diagram 42
System Description 42
OUTLINE 42
LOW POWER CONSUMPTION CONTROL WITH BCM 42
Sleep mode activation 42
Wake-up operation 43
Component Parts Location 44
DIAGNOSIS SYSTEM (BCM) 45
COMMON ITEM 45
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 45
APPLICATION ITEM 45
SYSTEM APPLICATION 45
DOOR LOCK 46
DOOR LOCK : CONSULT Function (BCM – DOOR LOCK) 46
SELF DIAGNOSTIC RESULT 46
DATA MONITOR 46
ACTIVE TEST 46
WORK SUPPORT 46
REAR DEFOGGER 47
REAR DEFOGGER : CONSULT Function (BCM – REAR DEFOGGER) 47
DATA MONITOR 47
ACTIVE TEST 47
BUZZER 47
BUZZER : CONSULT Function (BCM – BUZZER) 47
DATA MONITOR 47
ACTIVE TEST 47
INT LAMP 47
INT LAMP : CONSULT Function (BCM – INT LAMP) 47
DATA MONITOR 47
ACTIVE TEST 48
WORK SUPPORT 48
MULTI REMOTE ENT 48
MULTI REMOTE ENT : CONSULT Function (BCM – MULTI REMOTE ENT) 48
DATA MONITOR 48
ACTIVE TEST 49
WORK SUPPORT 49
HEADLAMP 50
HEADLAMP : CONSULT Function (BCM – HEAD LAMP) 50
DATA MONITOR 50
ACTIVE TEST 50
WORK SUPPORT 50
WIPER 51
WIPER : CONSULT Function (BCM – WIPER) 51
DATA MONITOR 51
ACTIVE TEST 51
WORK SUPPORT 51
FLASHER 52
FLASHER : CONSULT Function (BCM – FLASHER) 52
DATA MONITOR 52
ACTIVE TEST 52
AIR CONDITIONER 52
AIR CONDITIONER : CONSULT Function (BCM – AIR CONDITIONER) 52
DATA MONITOR 52
INTELLIGENT KEY 52
INTELLIGENT KEY : CONSULT Function (BCM – INTELLIGENT KEY) 52
DATA MONITOR 52
COMB SW 52
COMB SW : CONSULT Function (BCM – COMB SW) 52
DATA MONITOR 52
BCM 53
BCM : CONSULT Function (BCM – BCM) 53
ECU IDENTIFICATION 53
SELF DIAGNOSTIC RESULT 53
WORK SUPPORT 53
CONFIGURATION 53
CAN DIAG SUPPORT MNTR 53
IMMU 53
IMMU : CONSULT Function (BCM – IMMU) 53
DATA MONITOR 53
ACTIVE TEST 53
BATTERY SAVER 54
BATTERY SAVER : CONSULT Function (BCM – BATTERY SAVER) 54
DATA MONITOR 54
ACTIVE TEST 54
WORK SUPPORT 54
TRUNK 54
TRUNK : CONSULT Function (BCM – TRUNK) 54
DATA MONITOR 54
THEFT ALM 54
THEFT ALM : CONSULT Function (BCM – THEFT ALM) 55
DATA MONITOR 55
ACTIVE TEST 55
WORK SUPPORT 55
RETAINED PWR 55
RETAINED PWR : CONSULT Function (BCM – RETAINED PWR) 55
DATA MONITOR 55
ACTIVE TEST 55
WORK SUPPORT 56
SIGNAL BUFFER 56
SIGNAL BUFFER : CONSULT Function (BCM – SIGNAL BUFFER) 56
DATA MONITOR 56
ACTIVE TEST 56
AIR PRESSURE MONITOR 56
AIR PRESSURE MONITOR : CONSULT Function (BCM – AIR PRESSURE MONITOR) 56
SELF DIAGNOSTIC RESULT 56
DATA MONITOR 56
ACTIVE TEST 57
WORK SUPPORT 57
PANIC ALARM 57
PANIC ALARM : CONSULT Function (BCM – PANIC ALARM) 57
ACTIVE TEST 57
DTC/CIRCUIT DIAGNOSIS 58
U1000 CAN COMM CIRCUIT 58
Description 58
DTC Logic 58
DTC DETECTION LOGIC 58
Diagnosis Procedure 58
POWER SUPPLY AND GROUND CIRCUIT 59
Diagnosis Procedure 59
COMBINATION SWITCH INPUT CIRCUIT 61
Diagnosis Procedure 61
Special Repair Requirement 61
COMBINATION SWITCH OUTPUT CIRCUIT 62
Diagnosis Procedure 62
Special Repair Requirement 63
ECU DIAGNOSIS INFORMATION 64
BCM (BODY CONTROL MODULE) 64
Reference Value 64
VALUES ON THE DIAGNOSIS TOOL 64
Terminal Layout 67
Physical Values 67
Fail Safe 72
Fail-safe index 72
DTC Inspection Priority Chart 73
DTC Index 73
WIRING DIAGRAM 75
BCM (BODY CONTROL MODULE) 75
Wiring Diagram 75
SYMPTOM DIAGNOSIS 80
COMBINATION SWITCH SYSTEM SYMPTOMS 80
Symptom Table 80
PRECAUTION 81
PRECAUTIONS 81
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 81
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 81
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 81
OPERATION PROCEDURE 81
REMOVAL AND INSTALLATION 83
BCM (BODY CONTROL MODULE) 83
Removal and Installation 83
REMOVAL 83
INSTALLATION 83
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
BR 84
QUICK REFERENCE INDEX 0
Table of Contents 84
PRECAUTION 86
PRECAUTIONS 86
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 86
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 86
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 86
OPERATION PROCEDURE 86
Precaution for Brake System 87
PREPARATION 88
PREPARATION 88
Special Service Tool 88
Commercial Service Tool 88
SYSTEM DESCRIPTION 89
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 89
NVH Troubleshooting Chart 89
BASIC INSPECTION 90
FRONT DISC BRAKE 90
BRAKE PAD 90
BRAKE PAD : Inspection 90
PAD WEAR 90
DISC ROTOR 90
DISC ROTOR : Inspection 90
VISUAL 90
RUNOUT 90
THICKNESS 90
REAR DISC BRAKE 91
BRAKE PAD 91
BRAKE PAD : Inspection 91
PAD WEAR 91
DISC ROTOR 91
DISC ROTOR : Inspection 91
VISUAL 91
RUNOUT 91
THICKNESS 91
BRAKE BOOSTER 92
Inspection 92
OPERATION 92
AIR TIGHT 92
VACUUM LINES 93
Inspection 93
VISUAL INSPECTION 93
CHECK VALVE INSPECTION 93
Airtightness Inspection 93
BRAKE MASTER CYLINDER 94
On Board Inspection 94
LEAK INSPECTION 94
BRAKE TUBE AND HOSE 95
Hydraulic Circuit 95
FRONT BRAKE 95
FRONT BRAKE : Inspection 95
INSPECTION AFTER REMOVAL 95
REAR BRAKE 96
REAR BRAKE : Inspection 96
INSPECTION AFTER REMOVAL 96
PERIODIC MAINTENANCE 97
BRAKE PEDAL 97
Inspection and Adjustment 97
INSPECTION 97
ADJUSTMENT 97
BRAKE FLUID 99
On Board Inspection 99
LEVEL CHECK 99
Drain and Refill 99
Bleeding Brake System 99
REMOVAL AND INSTALLATION 101
BRAKE PEDAL 101
Removal and Installation 101
REMOVAL 101
INSPECTION AFTER REMOVAL 102
INSTALLATION 102
BRAKE TUBE AND HOSE 103
Hydraulic Circuit 103
Removal and Installation of Front Brake Piping and Brake Hose 103
REMOVAL 103
INSTALLATION 104
Removal and Installation of Rear Brake Piping and Brake Hose 104
REMOVAL 104
INSTALLATION 105
Inspection After Installation 105
BRAKE MASTER CYLINDER 107
Removal and Installation 107
REMOVAL 107
INSTALLATION 107
BRAKE BOOSTER 109
Removal and Installation 109
REMOVAL 109
INSPECTION AFTER REMOVAL 109
Output Rod Length Inspection 109
INSTALLATION 110
VACUUM LINES 111
Removal and Installation 111
REMOVAL 111
INSTALLATION 111
FRONT DISC BRAKE 112
Exploded View of Brake Pads 112
Removal and Installation of Brake Pads 112
REMOVAL 112
INSTALLATION 113
Brake Burnishing Procedure 113
Exploded View of Brake Caliper 114
Removal and Installation of Brake Caliper and Rotor 114
REMOVAL 114
INSTALLATION 115
REAR DISC BRAKE 117
Exploded View of Brake Pads 117
Removal and Installation of Brake Pad 117
REMOVAL 117
INSTALLATION 117
Brake Burnishing Procedure 118
Exploded View of Brake Caliper 118
Removal and Installation of Brake Caliper and Disc Rotor 119
REMOVAL 119
INSTALLATION 119
UNIT DISASSEMBLY AND ASSEMBLY 121
BRAKE MASTER CYLINDER 121
Disassembly and Assembly 121
DISASSEMBLY 121
ASSEMBLY 121
FRONT DISC BRAKE 123
Disassembly and Assembly 123
DISASSEMBLY 123
CALIPER INSPECTION 124
Cylinder Body 124
Torque Member 124
Piston 124
Sliding Pins, and Sliding Pin Boots 124
ASSEMBLY 124
REAR DISC BRAKE 126
Disassembly and Assembly 126
DISASSEMBLY 126
CALIPER INSPECTION 127
Cylinder Body 127
Torque Member 127
Piston 127
Sliding Pin Bolts and Sliding Pin Boots 127
ASSEMBLY 127
SERVICE DATA AND SPECIFICATIONS (SDS) 129
SERVICE DATA AND SPECIFICATIONS (SDS) 129
General Specification 129
Brake Pedal 129
Brake Booster 130
Check Valve 130
Front Disc Brake 130
Rear Disc Brake 130
CCS 132
QUICK REFERENCE INDEX 0
Table of Contents 132
ASCD 133
PRECAUTION 133
PRECAUTIONS 133
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 133
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 133
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 133
OPERATION PROCEDURE 133
SYSTEM DESCRIPTION 135
AUTOMATIC SPEED CONTROL DEVICE (ASCD) 135
Information 135
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
CHG 136
QUICK REFERENCE INDEX 0
Table of Contents 136
PRECAUTION 137
PRECAUTIONS 137
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 137
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 137
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 137
OPERATION PROCEDURE 137
Precaution for Power Generation Variable Voltage Control System 138
PREPARATION 139
PREPARATION 139
Special Service Tool 139
Commercial Service Tool 139
BASIC INSPECTION 140
DIAGNOSIS AND REPAIR WORKFLOW 140
Work Flow (With EXP-800 NI or GR8-1200 NI) 140
CHARGING SYSTEM DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI 140
OVERALL SEQUENCE 141
DETAILED FLOW 141
Work Flow (Without EXP-800 NI or GR8-1200 NI) 143
OVERALL SEQUENCE 143
DETAILED FLOW 144
SYSTEM DESCRIPTION 146
CHARGING SYSTEM 146
System Diagram 146
System Description 146
Component Description 146
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM 147
System Diagram 147
System Description 147
Component Description 147
DTC/CIRCUIT DIAGNOSIS 148
CHARGING SYSTEM PRELIMINARY INSPECTION 148
Inspection Procedure 148
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM OPERATION INSPECTION 149
Inspection Procedure 149
B TERMINAL CIRCUIT 151
Description 151
Diagnosis Procedure 151
L TERMINAL CIRCUIT (OPEN) 152
Description 152
Diagnosis Procedure 152
L TERMINAL CIRCUIT (SHORT) 154
Description 154
Diagnosis Procedure 154
S TERMINAL CIRCUIT 155
Description 155
Diagnosis Procedure 155
WIRING DIAGRAM 156
CHARGING SYSTEM 156
Wiring Diagram 156
SYMPTOM DIAGNOSIS 162
CHARGING SYSTEM 162
Symptom Table 162
REMOVAL AND INSTALLATION 163
GENERATOR 163
Removal and Installation 163
REMOVAL 163
INSTALLATION 163
SERVICE DATA AND SPECIFICATIONS (SDS) 164
GENERATOR 164
Generator 164
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
CO 165
QUICK REFERENCE INDEX 0
Table of Contents 165
PRECAUTION 166
PRECAUTIONS 166
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 166
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 166
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 166
OPERATION PROCEDURE 166
Precaution for Liquid Gasket 167
REMOVAL OF LIQUID GASKET 167
LIQUID GASKET APPLICATION PROCEDURE 167
PREPARATION 168
PREPARATION 168
Special Service Tool 168
Commercial Service Tool 169
SYSTEM DESCRIPTION 170
COOLING SYSTEM 170
Cooling Circuit 170
Schematic 171
OVERHEATING CAUSE ANALYSIS 172
Troubleshooting Chart 172
PERIODIC MAINTENANCE 174
ENGINE COOLANT 174
Inspection 174
LEVEL CHECK 174
CHECKING COOLING SYSTEM FOR LEAKS 174
CHECKING RESERVOIR CAP 174
CHECKING RADIATOR CAP 175
Changing Engine Coolant 175
DRAINING ENGINE COOLANT 175
REFILLING ENGINE COOLANT 176
FLUSHING COOLING SYSTEM 177
RADIATOR 178
Checking Radiator 178
REMOVAL AND INSTALLATION 179
RADIATOR 179
Exploded View 179
Removal and Installation 179
REMOVAL 179
INSTALLATION 181
INSPECTION AFTER INSTALLATION 181
ENGINE COOLING FAN 182
Exploded View 182
Removal and Installation (Crankshaft Driven Type) 182
REMOVAL 182
INSPECTION AFTER REMOVAL 182
Fan Coupling 182
Fan Bracket 182
Cooling Fan Pulley 183
INSTALLATION 183
INSPECTION AFTER INSTALLATION 183
Removal and Installation (Motor Driven Type) 183
REMOVAL 183
INSTALLATION 183
WATER PUMP 184
Exploded View 184
Removal and Installation 184
REMOVAL 184
INSPECTION AFTER REMOVAL 184
INSTALLATION 185
INSPECTION AFTER INSTALLATION 185
THERMOSTAT AND WATER PIPING 186
Exploded View 186
Removal and Installation 186
REMOVAL 186
Removal of Thermostat 186
Removal of Thermostat Housing, Water Outlet and Heater Pipe 187
Removal of Water Cut Valve 187
INSPECTION AFTER REMOVAL 187
INSTALLATION 187
Installation of Thermostat 187
Installation of Water Outlet Pipe and Heater Pipe 187
INSPECTION AFTER INSTALLATION 187
SERVICE DATA AND SPECIFICATIONS (SDS) 189
SERVICE DATA AND SPECIFICATIONS (SDS) 189
Standard and Limit 189
ENGINE COOLANT CAPACITY (APPROXIMATE) 189
THERMOSTAT 189
RADIATOR 189
DEF 190
QUICK REFERENCE INDEX 0
Table of Contents 190
BASIC INSPECTION 192
DIAGNOSIS AND REPAIR WORKFLOW 192
Repair Work Flow 192
DETAILED FLOW 192
SYSTEM DESCRIPTION 193
REAR WINDOW DEFOGGER SYSTEM 193
System Diagram 193
System Description 193
Operation Description 193
Timer function 193
INPUT/OUTPUT SIGNAL CHART 193
Component Parts Location 194
Component Description 194
DIAGNOSIS SYSTEM (BCM) 195
COMMON ITEM 195
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 195
APPLICATION ITEM 195
SYSTEM APPLICATION 195
REAR WINDOW DEFOGGER 196
REAR WINDOW DEFOGGER : CONSULT Function (BCM – REAR DEFOGGER) 196
DATA MONITOR 196
ACTIVE TEST 196
DTC/CIRCUIT DIAGNOSIS 197
REAR WINDOW DEFOGGER SWITCH 197
Description 197
Component Function Check 197
Diagnosis Procedure 197
REAR WINDOW DEFOGGER RELAY 198
Description 198
Component Function Check 198
Diagnosis Procedure 198
REAR WINDOW DEFOGGER POWER SUPPLY AND GROUND CIRCUIT 199
Description 199
Component Function Check 199
Diagnosis Procedure 199
Component Inspection 200
DOOR MIRROR DEFOGGER LH (WITHOUT AUTOMATIC DRIVE POSITIONER) 201
Description 201
Component Function Check 201
Diagnosis Procedure 201
Component Inspection 203
DOOR MIRROR DEFOGGER LH (WITH AUTOMATIC DRIVE POSITIONER) 204
Description 204
Component Function Check 204
Diagnosis Procedure 204
Component Inspection 205
DOOR MIRROR DEFOGGER RH (WITHOUT AUTOMATIC DRIVE POSITIONER) 207
Description 207
Component Function Check 207
Diagnosis Procedure 207
Component Inspection 209
DOOR MIRROR DEFOGGER RH (WITH AUTOMATIC DRIVE POSITIONER) 210
Description 210
Component Function Check 210
Diagnosis Procedure 210
Component Inspection 211
ECU DIAGNOSIS INFORMATION 213
BCM (BODY CONTROL MODULE) 213
Reference Value 213
VALUES ON THE DIAGNOSIS TOOL 213
Terminal Layout 216
Physical Values 216
WIRING DIAGRAM 222
REAR WINDOW DEFOGGER 222
Wiring Diagram 222
SYMPTOM DIAGNOSIS 232
REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGER DO NOT OPERATE 232
Diagnosis Procedure 232
REAR WINDOW DEFOGGER DOES NOT OPERATE BUT BOTH OF DOOR MIRROR DEFOGGER OPERATE 233
Diagnosis Procedure 233
BOTH DOORS MIRROR DEFOGGER DON’T OPERATE BUT REAR WINDOW DEFOGGER OPERATES 234
Diagnosis Procedure 234
DRIVER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE 235
Diagnosis Procedure 235
PASSENGER SIDE DOOR MIRROR DEFOGGER DOES NOT OPERATE 236
Diagnosis Procedure 236
REAR WINDOW DEFOGGER SWITCH DOES NOT LIGHT, BUT REAR WINDOW DEFOGGER OPERATES 237
Diagnosis Procedure 237
PRECAUTION 238
PRECAUTIONS 238
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 238
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 238
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 238
OPERATION PROCEDURE 238
Handling for Adhesive and Primer 239
REMOVAL AND INSTALLATION 240
FILAMENT 240
Inspection and Repair 240
INSPECTION 240
REPAIR 240
REPAIR EQUIPMENT 240
REPAIRING PROCEDURE 241
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
EX 242
QUICK REFERENCE INDEX 0
Table of Contents 242
PRECAUTION 243
PRECAUTIONS 243
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 243
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 243
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 243
OPERATION PROCEDURE 243
PREPARATION 245
PREPARATION 245
Special Service Tool 245
Commercial Service Tool 245
PERIODIC MAINTENANCE 246
EXHAUST SYSTEM 246
Checking Exhaust System 246
REMOVAL AND INSTALLATION 247
EXHAUST SYSTEM 247
Removal and Installation 247
REMOVAL 247
INSTALLATION 247
INSPECTION AFTER INSTALLATION 248
FAX 249
QUICK REFERENCE INDEX 0
Table of Contents 249
PRECAUTION 250
PRECAUTIONS 250
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 250
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 250
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 250
OPERATION PROCEDURE 250
Precaution 251
PREPARATION 252
PREPARATION 252
Special Service Tool 252
Commercial Service Tool 252
SYMPTOM DIAGNOSIS 253
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 253
NVH Troubleshooting Chart 253
PERIODIC MAINTENANCE 254
WHEEL HUB 254
On-Vehicle Inspection and Service 254
WHEEL BEARING INSPECTION 254
UNIT REMOVAL AND INSTALLATION 255
WHEEL HUB 255
Exploded View 255
Removal and Installation 255
REMOVAL 255
INSPECTION AFTER REMOVAL 256
INSTALLATION 256
DRIVE SHAFT 257
Exploded View 257
Removal and Installation 257
REMOVAL 257
INSPECTION AFTER REMOVAL 257
INSTALLATION 258
UNIT DISASSEMBLY AND ASSEMBLY 259
DRIVE SHAFT 259
Exploded View 259
Disassembly and Assembly 259
DISASSEMBLY 259
Final Drive Side 259
Wheel Side 260
INSPECTION AFTER DISASSEMBLY 260
Drive Shaft 260
Joint Sub-assembly 260
Sliding Joint Side Housing 260
Ball Cage 260
Steel Ball 260
Inner Race 260
ASSEMBLY 261
Final Drive Side 261
Wheel Side 262
SERVICE DATA AND SPECIFICATIONS (SDS) 264
SERVICE DATA AND SPECIFICATIONS (SDS) 264
Wheel Bearing 264
Drive Shaft 264
Boot Bands 264
FL 265
QUICK REFERENCE INDEX 0
Table of Contents 265
PRECAUTION 266
PRECAUTIONS 266
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 266
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 266
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 266
OPERATION PROCEDURE 266
FUEL SYSTEM 268
General Precaution 268
PREPARATION 269
PREPARATION 269
Special Service Tool 269
Commercial Service Tool 269
BASIC INSPECTION 270
FUEL SYSTEM 270
Checking Fuel Line 270
UNIT REMOVAL AND INSTALLATION 271
FUEL TANK 271
Removal and Installation 271
REMOVAL 272
INSTALLATION 275
INSPECTION AFTER INSTALLATION 275
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY 276
Removal and Installation 276
REMOVAL 276
INSTALLATION 278
INSPECTION AFTER INSTALLATION 279
EVAP CANISTER 280
Removal and Installation 280
EVAP CANISTER 280
Removal 280
Installation 280
EVAP CANISTER VENT CONTROL VALVE 280
Removal 280
Installation 280
EVAP CONTROL SYSTEM PRESSURE SENSOR 281
Removal 281
Installation 281
Component Inspection 281
EVAP CANISTER 281
UNIT DISASSEMBLY AND ASSEMBLY 282
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY 282
Disassembly and Assembly 282
Disassembly 282
Assembly 282
SERVICE DATA AND SPECIFICATIONS (SDS) 283
SERVICE DATA AND SPECIFICATIONS (SDS) 283
Standard and Limit 283
FSU 284
QUICK REFERENCE INDEX 0
Table of Contents 284
PRECAUTION 285
PRECAUTIONS 285
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 285
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 285
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 285
OPERATION PROCEDURE 285
Precaution 286
PREPARATION 287
PREPARATION 287
Special Service Tool 287
Commercial Service Tool 287
SYMPTOM DIAGNOSIS 288
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 288
NVH Troubleshooting Chart 288
PERIODIC MAINTENANCE 289
ON-VEHICLE SERVICE 289
Front Suspension Parts 289
Front Wheel Alignment 289
PRELIMINARY INSPECTION 289
GENERAL INFORMATION AND RECOMMENDATIONS 289
THE ALIGNMENT PROCESS 290
CAMBER AND CASTER 290
TOE-IN 290
FRONT WHEEL TURNING ANGLE 291
KNUCKLE 293
On-Vehicle Inspection and Service 293
UPPER BALL JOINT AND LOWER BALL JOINT 294
Inspection 294
SWINGING FORCE 294
TURNING FORCE 294
VERTICAL END PLAY 294
REMOVAL AND INSTALLATION 296
FRONT SUSPENSION ASSEMBLY 296
Component 296
UNIT REMOVAL AND INSTALLATION 297
COIL SPRING AND SHOCK ABSORBER 297
Removal and Installation 297
REMOVAL 297
INSTALLATION 297
Disposal 297
STABILIZER BAR 298
Removal and Installation 298
REMOVAL 298
INSPECTION AFTER REMOVAL 298
INSTALLATION 298
UPPER LINK 299
Removal and Installation 299
REMOVAL 299
INSPECTION AFTER REMOVAL 299
Upper Link 299
Upper Link Ball Joint 299
INSTALLATION 299
LOWER LINK 300
Removal and Installation 300
REMOVAL 300
INSPECTION AFTER REMOVAL 300
Lower Link 300
Lower Link Bushing 300
INSTALLATION 300
UPPER BALL JOINT AND LOWER BALL JOINT 301
Removal and Installation 301
KNUCKLE 302
Removal and Installation 302
REMOVAL 302
INSPECTION AFTER REMOVAL 303
INSTALLATION 303
UNIT DISASSEMBLY AND ASSEMBLY 304
COIL SPRING AND SHOCK ABSORBER 304
Disassembly and Assembly 304
DISASSEMBLY 304
INSPECTION AFTER DISASSEMBLY 304
Shock Absorber Assembly 304
Mounting Insulator and Rubber Parts 304
Coil Spring 304
ASSEMBLY 304
SERVICE DATA AND SPECIFICATIONS (SDS) 306
SERVICE DATA AND SPECIFICATIONS (SDS) 306
General Specification 306
Spring Free Height 306
Wheel Alignment (Unladen*1) 306
Ball Joint 307
Wheelarch Height (Unladen*1) 307
GI 308
QUICK REFERENCE INDEX 0
Table of Contents 308
HOW TO USE THIS MANUAL 310
HOW TO USE THIS MANUAL 310
Description 310
Terms 310
Units 310
Contents 310
Relation between Illustrations and Descriptions 311
Components 311
SYMBOLS 312
HOW TO FOLLOW TROUBLE DIAGNOSES 313
Description 313
How to Follow Test Groups in Trouble Diagnosis 313
Key to Symbols Signifying Measurements or Procedures 314
HOW TO READ WIRING DIAGRAMS 316
Connector symbols 316
Sample/wiring diagram -example- 317
Description 318
SWITCH POSITIONS 318
MULTIPLE SWITCH 319
ABBREVIATIONS 320
Abbreviation List 320
TIGHTENING TORQUE OF STANDARD BOLTS 321
Tightening Torque Table 321
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS 322
Recommended Chemical Products and Sealants 322
TERMINOLOGY 323
SAE J1930 Terminology List 323
FEATURES OF NEW MODEL 327
IDENTIFICATION INFORMATION 327
Model Variation 327
Identification Number 328
VEHICLE IDENTIFICATION NUMBER ARRANGEMENT 328
ENGINE SERIAL NUMBER 329
TRANSFER SERIAL NUMBER 329
AUTOMATIC TRANSMISSION NUMBER 329
Dimensions 329
Wheels & Tires 330
PRECAUTION 331
PRECAUTIONS 331
Description 331
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 331
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 331
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 331
OPERATION PROCEDURE 331
Precaution for Work 332
Procedures without Cowl Top Cover 332
General Precautions 332
Three Way Catalyst 334
Fuel (Regular Unleaded Gasoline Recommended) 334
Multiport Fuel Injection System or Engine Control System 334
Hoses 334
HOSE REMOVAL AND INSTALLATION 334
HOSE CLAMPING 335
Engine Oils 335
HEALTH PROTECTION PRECAUTIONS 335
ENVIRONMENTAL PROTECTION PRECAUTIONS 336
Air Conditioning 336
LIFTING POINT 337
Pantograph Jack 337
Garage Jack and Safety Stand 337
2-Pole Lift 337
TOW TRUCK TOWING 339
Tow Truck Towing 339
2WD MODEL 339
4WD MODEL 339
Towing Point 340
Vehicle Recovery (Freeing a stuck vehicle) 340
BASIC INSPECTION 341
SERVICE INFORMATION FOR ELECTRICAL INCIDENT 341
Work Flow 341
WORK FLOW 341
Control Units and Electrical Parts 341
PRECAUTIONS 341
How to Check Terminal 342
CONNECTOR AND TERMINAL PIN KIT 342
HOW TO PROBE CONNECTORS 343
Probing from Harness Side 343
Probing from Terminal Side 343
How to Check Enlarged Contact Spring of Terminal 344
Waterproof Connector Inspection 345
Terminal Lock Inspection 345
Intermittent Incident 345
DESCRIPTION 345
VEHICLE VIBRATION 346
Connector & Harness 346
Hint 346
Sensor & Relay 346
Engine Compartment 346
Behind the Instrument Panel 346
Under Seating Areas 346
HEAT SENSITIVE 347
FREEZING 347
WATER INTRUSION 347
ELECTRICAL LOAD 347
COLD OR HOT START UP 347
Circuit Inspection 348
DESCRIPTION 348
TESTING FOR “OPENS” IN THE CIRCUIT 348
Continuity Check Method 348
Voltage Check Method 348
TESTING FOR “SHORTS” IN THE CIRCUIT 349
Resistance Check Method 349
Voltage Check Method 349
GROUND INSPECTION 349
VOLTAGE DROP TESTS 350
Measuring Voltage Drop – Accumulated Method 350
Measuring Voltage Drop – Step-by-Step 351
CONTROL UNIT CIRCUIT TEST 351
CASE 1 351
CASE 2 352
CONSULT CHECKING SYSTEM 353
Description 353
Function and System Application 353
CONSULT Data Link Connector (DLC) Circuit 354
INSPECTION PROCEDURE 354
WIRING DIAGRAM 355
CONSULT CHECKING SYSTEM 355
Wiring Diagram 355
GW 356
QUICK REFERENCE INDEX 0
Table of Contents 356
PRECAUTION 357
PRECAUTIONS 357
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 357
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 357
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 357
OPERATION PROCEDURE 357
Handling for Adhesive and Primer 358
PREPARATION 359
PREPARATION 359
Special Service Tool 359
Commercial Service Tool 359
SYMPTOM DIAGNOSIS 360
SQUEAK AND RATTLE TROUBLE DIAGNOSES 360
Work Flow 360
CUSTOMER INTERVIEW 360
DUPLICATE THE NOISE AND TEST DRIVE 360
CHECK RELATED SERVICE BULLETINS 361
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 361
REPAIR THE CAUSE 361
CONFIRM THE REPAIR 362
Generic Squeak and Rattle Troubleshooting 362
INSTRUMENT PANEL 362
CENTER CONSOLE 362
DOORS 362
TRUNK 362
SUNROOF/HEADLINING 363
OVERHEAD CONSOLE (FRONT AND REAR) 363
SEATS 363
UNDERHOOD 363
Diagnostic Worksheet 364
REMOVAL AND INSTALLATION 366
WINDSHIELD GLASS 366
Removal and Installation 366
REMOVAL 366
INSTALLATION 366
Repairing Water Leaks for Windshield 367
REAR WINDOW GLASS AND MOLDING 368
Removal and Installation 368
REMOVAL 368
INSTALLATION 369
Rear Window Stay Disposal 369
FRONT DOOR GLASS AND REGULATOR 370
Removal and Installation 370
FRONT DOOR GLASS 370
Removal 370
Installation 370
Fitting Inspection 371
FRONT DOOR GLASS REGULATOR 371
Removal 371
Inspection After Removal 371
Installation 371
DISASSEMBLY AND ASSEMBLY 371
WINDOW REGULATOR RESET PROCEDURE (IF NECESSARY) 371
REAR DOOR GLASS AND REGULATOR 373
Removal and Installation 373
REAR DOOR GLASS 373
Removal 373
Installation 373
Fitting Inspection 373
REAR DOOR GLASS REGULATOR 373
Removal 374
Inspection after removal 374
Installation 374
SIDE WINDOW GLASS 376
Removal and Installation (without Rear Power Vent Windows) 376
REMOVAL 376
INSTALLATION 376
Removal and Installation (with Rear Power Vent Windows) 377
REMOVAL 377
INSTALLATION 377
HA 378
QUICK REFERENCE INDEX 0
Table of Contents 378
PRECAUTION 380
PRECAUTIONS 380
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 380
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 380
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 380
OPERATION PROCEDURE 380
Precaution for Working with HFC-134a (R-134a) 381
Precaution for Procedure without Cowl Top Cover 381
Contaminated Refrigerant 381
General Refrigerant Precaution 382
Precaution for Leak Detection Dye 382
A/C Identification Label 382
Precaution for Refrigerant Connection 382
FEATURES OF NEW TYPE REFRIGERANT CONNECTION 382
O-RING AND REFRIGERANT CONNECTION 383
O-Ring Specifications * 385
Precaution for Service of Compressor 387
Precaution for Service Equipment 387
RECOVERY/RECYCLING EQUIPMENT 387
ELECTRONIC LEAK DETECTOR 387
VACUUM PUMP 387
MANIFOLD GAUGE SET 388
SERVICE HOSES 388
SERVICE COUPLERS 388
REFRIGERANT WEIGHT SCALE 389
CHARGING CYLINDER 389
PREPARATION 390
PREPARATION 390
Special Service Tool 390
HFC-134a (R-134a) Service Tool and Equipment 390
Commercial Service Tool 392
SYSTEM DESCRIPTION 394
REFRIGERATION SYSTEM 394
Refrigerant Cycle 394
REFRIGERANT FLOW 394
Refrigerant System Protection 395
REFRIGERANT PRESSURE SENSOR 395
PRESSURE RELIEF VALVE 395
OIL 396
Maintenance of Oil in Compressor 396
PERIODIC MAINTENANCE 397
REFRIGERATION SYSTEM 397
HFC-134a (R-134a) Service Procedure 397
SETTING OF SERVICE TOOLS AND EQUIPMENT 397
Discharging Refrigerant 397
Evacuating System and Charging Refrigerant 397
OIL 399
Maintenance of Oil Quantity in Compressor 399
OIL 399
CHECKING AND ADJUSTING 399
Oil Adjusting Procedure for Components Replacement Except Compressor 399
Oil Adjustment Procedure for Compressor Replacement 399
FLUORESCENT LEAK DETECTOR 401
Checking of Refrigerant Leaks 401
PRELIMINARY CHECK 401
Checking System for Leaks Using the Fluorescent Dye Leak Detector 401
Dye Injection 401
ELECTRICAL LEAK DETECTOR 403
Checking of Refrigerant Leaks 403
PRELIMINARY CHECK 403
Electronic Refrigerant Leak Detector 403
PRECAUTIONS FOR HANDLING LEAK DETECTOR 403
CHECKING PROCEDURE 404
REMOVAL AND INSTALLATION 406
REFRIGERATION SYSTEM 406
Component 406
COMPRESSOR 408
Removal and Installation for Compressor 408
REMOVAL 408
INSTALLATION 408
Removal and Installation for Compressor Clutch 409
REMOVAL 409
INSPECTION 410
Clutch Disc 410
Pulley 410
Coil 410
INSTALLATION 410
BREAK-IN OPERATION 412
LOW-PRESSURE FLEXIBLE HOSE 413
Removal and Installation for Low-Pressure Flexible Hose 413
REMOVAL 413
INSTALLATION 413
LOW-PRESSURE PIPE 414
Removal and Installation for Low-Pressure Pipe 414
REMOVAL 414
INSTALLATION 414
Removal and Installation for Rear High- and Low-Pressure A/C and Heater Core Pipes 414
REMOVAL 414
INSTALLATION 415
Removal and Installation for Underfloor Rear High- and Low-Pressure A/C and Heater Core Pipes 415
REMOVAL 415
INSTALLATION 416
HIGH-PRESSURE FLEXIBLE HOSE 417
Removal and Installation for High-Pressure Flexible Hose 417
REMOVAL 417
INSTALLATION 417
HIGH-PRESSURE PIPE 418
Removal and Installation for High-Pressure Pipe 418
REMOVAL 418
INSTALLATION 418
Removal and Installation for Rear High- and Low-Pressure A/C and Heater Core Pipes 418
REMOVAL 418
INSTALLATION 419
Removal and Installation for Underfloor Rear High- and Low-Pressure A/C and Heater Core Pipes 420
REMOVAL 420
INSTALLATION 420
CONDENSER 421
Removal and Installation for Condenser and Liquid Tank assembly 421
REMOVAL 421
INSTALLATION 421
AMBIENT SENSOR 422
Removal and Installation 422
REMOVAL 422
INSTALLATION 422
REFRIGERANT PRESSURE SENSOR 423
Removal and Installation for Refrigerant Pressure Sensor 423
REMOVAL AND INSTALLATION 423
EXPANSION VALVE 424
Removal and Installation for Front Expansion Valve 424
REMOVAL 424
INSTALLATION 424
Removal and Installation for Rear Expansion Valve 424
REMOVAL 424
INSTALLATION 425
LIQUID TANK 426
Removal and Installation of Liquid Tank 426
SERVICE DATA AND SPECIFICATIONS (SDS) 427
SERVICE DATA AND SPECIFICATIONS (SDS) 427
Service Data and Specification (SDS) 427
COMPRESSOR 427
OIL 427
REFRIGERANT 427
HRN 428
QUICK REFERENCE INDEX 0
Table of Contents 428
PRECAUTION 429
PRECAUTIONS 429
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 429
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 429
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 429
OPERATION PROCEDURE 429
WIRING DIAGRAM 431
HORN 431
Wiring Diagram 431
UNIT REMOVAL AND INSTALLATION 434
HORN 434
Horn 434
REMOVAL AND INSTALLATION 434
Removal 434
Installation 434
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
LU 435
QUICK REFERENCE INDEX 0
Table of Contents 435
PRECAUTION 436
PRECAUTIONS 436
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 436
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 436
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 436
OPERATION PROCEDURE 436
Precaution for Liquid Gasket 437
REMOVAL OF LIQUID GASKET 437
LIQUID GASKET APPLICATION PROCEDURE 437
PREPARATION 438
PREPARATION 438
Special Service Tool 438
Commercial Service Tool 438
SYSTEM DESCRIPTION 440
LUBRICATION SYSTEM 440
Lubrication Circuit 440
Schematic 441
PERIODIC MAINTENANCE 442
ENGINE OIL 442
Inspection 442
OIL LEVEL 442
OIL APPEARANCE 442
OIL LEAKS 442
OIL PRESSURE CHECK 442
Changing Engine Oil 443
OIL FILTER 445
Removal and Installation 445
REMOVAL 445
INSTALLATION 445
INSPECTION AFTER INSTALLATION 445
REMOVAL AND INSTALLATION 446
OIL COOLER 446
Removal and Installation 446
REMOVAL 446
INSPECTION AFTER REMOVAL 446
Oil Cooler 446
Relief Valve 447
INSTALLATION 447
INSPECTION AFTER INSTALLATION 447
OIL PUMP 448
Removal and Installation 448
REMOVAL 448
INSTALLATION 448
INSPECTION AFTER INSTALLATION 448
UNIT DISASSEMBLY AND ASSEMBLY 449
OIL PUMP 449
Disassembly and Assembly 449
DISASSEMBLY 449
INSPECTION AFTER DISASSEMBLY 449
Clearance of Oil Pump Parts 449
Regulator Valve Clearance 450
ASSEMBLY 450
SERVICE DATA AND SPECIFICATIONS (SDS) 451
SERVICE DATA AND SPECIFICATIONS (SDS) 451
Standard and Limit 451
OIL PRESSURE 451
OIL PUMP 451
REGULATOR VALVE 451
ENGINE OIL CAPACITY (APPROXIMATE) 451
MA 452
QUICK REFERENCE INDEX 0
Table of Contents 452
PRECAUTION 454
PRECAUTIONS 454
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 454
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 454
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 454
OPERATION PROCEDURE 454
PREPARATION 456
PREPARATION 456
Special Service Tool 456
Commercial Service Tool 456
PERIODIC MAINTENANCE 457
GENERAL MAINTENANCE 457
FOR USA AND CANADA 457
FOR USA AND CANADA : General Maintenance 457
FOR MEXICO 459
FOR MEXICO : General Maintenance 459
OUTSIDE THE VEHICLE 459
INSIDE THE VEHICLE 459
UNDER THE HOOD AND VEHICLE 460
PERIODIC MAINTENANCE 461
FOR USA AND CANADA 461
FOR USA AND CANADA : Introduction of Periodic Maintenance 461
FOR USA AND CANADA : Schedule 1 461
EMISSION CONTROL SYSTEM MAINTENANCE 461
CHASSIS AND BODY MAINTENANCE 462
FOR USA AND CANADA : Schedule 2 463
EMISSION CONTROL SYSTEM MAINTENANCE 463
CHASSIS AND BODY MAINTENANCE 464
FOR MEXICO 464
FOR MEXICO : Introduction of Periodic Maintenance 465
ENGINE AND EMISSION CONTROL MAINTENANCE 465
CHASSIS AND BODY MAINTENANCE 465
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS 466
RECOMMENDED FLUIDS AND LUBRICANTS 468
FOR USA AND CANADA 468
FOR USA AND CANADA : Fluids and Lubricants 468
FOR USA AND CANADA : Engine Oil Recommendation 468
FOR USA AND CANADA : Anti-Freeze Coolant Mixture Ratio 469
FOR MEXICO 469
FOR MEXICO : Fluids and Lubricants 469
FOR MEXICO : SAE Viscosity Number 470
GASOLINE ENGINE OIL 470
DIFFERENTIAL GEAR OIL 471
ANTI-FREEZE COOLANT MIXTURE RATIO 471
ENGINE MAINTENANCE 472
DRIVE BELTS 472
DRIVE BELTS : Checking Drive Belts 472
DRIVE BELT TENSION 472
ENGINE COOLANT 472
ENGINE COOLANT : Inspection 472
LEVEL CHECK 472
ENGINE COOLANT : Changing Engine Coolant 473
DRAINING ENGINE COOLANT 473
REFILLING ENGINE COOLANT 474
FLUSHING COOLING SYSTEM 475
FUEL LINES 475
FUEL LINES : Checking Fuel Line 475
FUEL FILTER 475
FUEL FILTER : Removal and Installation 475
AIR CLEANER FILTER 475
AIR CLEANER FILTER : Removal and Installation (Viscous paper type) 475
REMOVAL 475
INSTALLATION 476
ENGINE OIL 476
ENGINE OIL : Inspection 476
OIL LEVEL 476
ENGINE OIL : Changing Engine Oil 476
OIL FILTER 477
OIL FILTER : Removal and Installation 477
REMOVAL 477
INSTALLATION 477
INSPECTION AFTER INSTALLATION 478
SPARK PLUG 478
SPARK PLUG : Removal and Installation 478
REMOVAL 478
INSPECTION AFTER REMOVAL 479
INSTALLATION 479
EVAP VAPOR LINES 479
EVAP VAPOR LINES : Checking EVAP Vapor Line 479
CHASSIS AND BODY MAINTENANCE 480
IN-CABIN MICROFILTER 480
IN-CABIN MICROFILTER : Removal and Installation 480
REPLACEMENT PROCEDURE 480
EXHAUST SYSTEM 480
EXHAUST SYSTEM : Checking Exhaust System 480
A/T FLUID 481
A/T FLUID : Checking the A/T Fluid (ATF) 481
A/T FLUID : Changing the A/T Fluid (ATF) 483
TRANSFER FLUID 484
TRANSFER FLUID : Replacement 484
DRAINING 484
FILLING 484
TRANSFER FLUID : Inspection 485
FLUID LEAKAGE AND FLUID LEVEL 485
PROPELLER SHAFT 485
PROPELLER SHAFT : Checking Propeller Shaft 485
FRONT DIFFERENTIAL GEAR OIL 485
FRONT DIFFERENTIAL GEAR OIL : Changing Differential Gear Oil 485
DRAINING 485
FILLING 485
FRONT DIFFERENTIAL GEAR OIL : Checking Differential Gear Oil 486
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL 486
REAR DIFFERENTIAL GEAR OIL 486
REAR DIFFERENTIAL GEAR OIL : Changing Differential Gear Oil 486
DRAINING 486
FILLING 486
REAR DIFFERENTIAL GEAR OIL : Checking Differential Gear Oil 486
OIL LEAKAGE AND OIL LEVEL 486
WHEELS 487
WHEELS : Balancing Wheels 487
BALANCING WHEELS (ADHESIVE WEIGHT TYPE) 487
Preparation Before Adjustment 487
Wheel Balance Adjustment 487
WHEELS : Rotation 488
TIRE ROTATION 488
BRAKE FLUID LEVEL AND LEAKS 489
BRAKE FLUID LEVEL AND LEAKS : On Board Inspection 489
LEVEL CHECK 489
BRAKE LINES AND CABLES 489
BRAKE LINES AND CABLES : Checking Brake Line and Cables 489
DISC BRAKE 489
DISC BRAKE : Front Brake Pad Inspection 489
PAD WEAR 489
DISC BRAKE : Front Brake Rotor Inspection 489
VISUAL 489
THICKNESS 490
DISC BRAKE : Rear Brake Pad Inspection 490
PAD WEAR 490
DISC BRAKE : Rear Brake Rotor Inspection 490
VISUAL 490
THICKNESS 490
STEERING GEAR AND LINKAGE 490
STEERING GEAR AND LINKAGE : Checking Steering Gear and Linkage 490
STEERING GEAR 490
STEERING LINKAGE 491
POWER STEERING FLUID AND LINES 491
POWER STEERING FLUID AND LINES : Checking Fluid Level 491
POWER STEERING FLUID AND LINES : Checking Fluid Leakage 491
AXLE AND SUSPENSION PARTS 491
AXLE AND SUSPENSION PARTS : Checking Axle and Suspension Parts 491
FRONT AND REAR AXLE AND SUSPENSION PARTS 491
PROPELLER SHAFT 492
LOCKS AND HINGES 492
LOCKS AND HINGES : Lubricating Locks, Hinges and Hood Latches 493
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS 493
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters 493
MIR 495
QUICK REFERENCE INDEX 0
Table of Contents 495
WIRING DIAGRAM 496
DOOR MIRROR 496
Wiring Diagram – Power Fold System 496
Wiring Diagram – Without Power Fold System 499
INSIDE MIRROR 502
Wiring Diagram 502
PRECAUTION 505
PRECAUTIONS 505
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 505
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 505
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 505
OPERATION PROCEDURE 505
Precaution for Work 506
PREPARATION 507
PREPARATION 507
Special Service Tool 507
SYMPTOM DIAGNOSIS 508
SQUEAK AND RATTLE TROUBLE DIAGNOSES 508
Work Flow 508
CUSTOMER INTERVIEW 508
DUPLICATE THE NOISE AND TEST DRIVE 508
CHECK RELATED SERVICE BULLETINS 509
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 509
REPAIR THE CAUSE 509
CONFIRM THE REPAIR 510
Generic Squeak and Rattle Troubleshooting 510
INSTRUMENT PANEL 510
CENTER CONSOLE 510
DOORS 510
TRUNK 510
SUNROOF/HEADLINING 511
OVERHEAD CONSOLE (FRONT AND REAR) 511
SEATS 511
UNDERHOOD 511
Diagnostic Worksheet 512
UNIT REMOVAL AND INSTALLATION 514
INSIDE MIRROR 514
Removal and Installation 514
INSIDE MIRROR 514
Removal 514
Installation 514
DOOR MIRROR 515
Door Mirror Assembly 515
REMOVAL 515
INSTALLATION 515
Door Mirror Glass 515
REMOVAL 515
INSTALLATION 516
UNIT DISASSEMBLY AND ASSEMBLY 517
DOOR MIRROR 517
Mirror Actuator 517
DISASSEMBLY AND ASSEMBLY 517
Disassembly 517
Assembly 517
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
PB 518
QUICK REFERENCE INDEX 0
Table of Contents 518
PRECAUTION 519
PRECAUTIONS 519
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 519
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 519
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 519
OPERATION PROCEDURE 519
PREPARATION 521
PREPARATION 521
Commercial Service Tool 521
PERIODIC MAINTENANCE 522
PARKING BRAKE SYSTEM 522
On-Vehicle Service 522
PEDAL STROKE 522
INSPECTION 522
ADJUSTMENT 522
REMOVAL AND INSTALLATION 524
PARKING BRAKE CONTROL 524
Component 524
Removal and Installation 524
REMOVAL 524
INSTALLATION 525
PARKING BRAKE SHOE 526
Removal and Installation 526
COMPONENTS 526
REMOVAL 526
INSPECTION AFTER REMOVAL 526
Lining Thickness Inspection 526
Disc Rotor Inner Diameter Inspection 527
Other Inspections 527
INSTALLATION 527
SERVICE DATA AND SPECIFICATIONS (SDS) 528
SERVICE DATA AND SPECIFICATIONS (SDS) 528
Parking Brake 528
Parking Brake Control 528
PCS 529
QUICK REFERENCE INDEX 0
Table of Contents 529
IPDM E/R 530
BASIC INSPECTION 530
DIAGNOSIS AND REPAIR WORKFLOW 530
Work Flow 530
OVERALL SEQUENCE 530
DETAILED FLOW 530
SYSTEM DESCRIPTION 533
RELAY CONTROL SYSTEM 533
System Diagram 533
System Description 534
Component Parts Location 535
POWER CONTROL SYSTEM 536
System Diagram 536
System Description 536
COOLING FAN CONTROL 536
SIGNAL BUFFER SYSTEM 537
System Diagram 537
System Description 537
POWER CONSUMPTION CONTROL SYSTEM 538
System Diagram 538
System Description 538
OUTLINE 538
SLEEP MODE ACTIVATION 538
WAKE-UP OPERATION 538
Component Parts Location 539
DIAGNOSIS SYSTEM (IPDM E/R) 540
Diagnosis Description 540
AUTO ACTIVE TEST 540
Description 540
Operation Procedure 540
Inspection in Auto Active Test Mode 540
Concept of auto active test 541
Diagnosis chart in auto active test mode 541
CONSULT Function (IPDM E/R) 542
APPLICATION ITEM 542
SELF DIAGNOSTIC RESULT 542
DATA MONITOR 542
ACTIVE TEST 543
CAN DIAG SUPPORT MNTR 543
DTC/CIRCUIT DIAGNOSIS 544
U1000 CAN COMM CIRCUIT 544
Description 544
DTC Logic 544
DTC DETECTION LOGIC 544
DTC CONFIRMATION PROCEDURE 544
Diagnosis Procedure 544
POWER SUPPLY AND GROUND CIRCUIT 545
Diagnosis Procedure 545
ECU DIAGNOSIS INFORMATION 546
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 546
Reference Value 546
VALUES ON THE DIAGNOSIS TOOL 546
Terminal Layout 547
Physical Values 548
PHYSICAL VALUES 548
Fail Safe 551
CAN COMMUNICATION CONTROL 551
If No CAN Communication Is Available With ECM 551
If No CAN Communication Is Available With BCM 551
IGNITION RELAY MALFUNCTION DETECTION FUNCTION 551
FRONT WIPER CONTROL 551
STARTER MOTOR PROTECTION FUNCTION 552
DTC Index 552
WIRING DIAGRAM 553
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 553
Wiring Diagram 553
PRECAUTION 557
PRECAUTIONS 557
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 557
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 557
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 557
OPERATION PROCEDURE 557
UNIT REMOVAL AND INSTALLATION 559
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) 559
Removal and Installation of IPDM E/R 559
REMOVAL 559
INSTALLATION 559
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
PWC 560
QUICK REFERENCE INDEX 0
Table of Contents 560
BASIC INSPECTION 563
DIAGNOSIS AND REPAIR WORKFLOW 563
Work Flow 563
DETAILED FLOW 563
SYSTEM DESCRIPTION 564
POWER WINDOW SYSTEM 564
System Diagram 564
FRONT WINDOW ANTI-PINCH SYSTEM 564
System Description 564
POWER WINDOW MAIN SWITCH 564
POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH 564
POWER WINDOW OPERATION 565
REAR POWER VENT WINDOW OPERATION (IF EQUIPPED) 565
POWER WINDOW AUTO-OPERATION (FRONT LH & RH) 565
RETAINED POWER OPERATION 565
POWER WINDOW LOCK 565
ANTI-PINCH OPERATION (FRONT LH & RH) 565
KEY CYLINDER SWITCH OPERATION 565
KEYLESS POWER WINDOW DOWN OPERATION (FRONT LH & RH) 566
Component Parts Location 566
Component Description 567
FRONT WINDOW ANTI-PINCH SYSTEM 567
DIAGNOSIS SYSTEM (BCM) 568
COMMON ITEM 568
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 568
APPLICATION ITEM 568
SYSTEM APPLICATION 568
RETAINED PWR 569
RETAINED PWR : CONSULT Function (BCM – RETAINED PWR) 569
DATA MONITOR 569
ACTIVE TEST 569
WORK SUPPORT 569
DTC/CIRCUIT DIAGNOSIS 570
POWER SUPPLY AND GROUND CIRCUIT 570
POWER WINDOW MAIN SWITCH 570
POWER WINDOW MAIN SWITCH : Description 570
POWER WINDOW MAIN SWITCH : Component Function Check 570
Main Power Window And Door Lock/Unlock Switch 570
POWER WINDOW MAIN SWITCH : Diagnosis Procedure 570
POWER WINDOW MAIN SWITCH : Component Inspection 573
FRONT POWER WINDOW SWITCH 574
FRONT POWER WINDOW SWITCH : Description 574
FRONT POWER WINDOW SWITCH : Component Function Check 574
Power Window And Door Lock/Unlock Switch RH 574
FRONT POWER WINDOW SWITCH : Diagnosis Procedure 574
REAR POWER WINDOW SWITCH 576
REAR POWER WINDOW SWITCH : Description 576
REAR POWER WINDOW SWITCH : Component Function Check 576
Rear Power Window Switch 576
REAR POWER WINDOW SWITCH : Diagnosis Procedure 576
REAR POWER WINDOW SWITCH : Component Inspection 578
COMPONENT INSPECTION 578
POWER WINDOW MOTOR 579
DRIVER SIDE 579
DRIVER SIDE : Description 579
DRIVER SIDE : Component Function Check 579
DRIVER SIDE : Diagnosis Procedure 579
DRIVER SIDE : Component Inspection 580
COMPONENT INSPECTION 580
PASSENGER SIDE 580
PASSENGER SIDE : Description 580
PASSENGER SIDE : Component Function Check 580
PASSENGER SIDE : Diagnosis Procedure 580
PASSENGER SIDE : Component Inspection 581
COMPONENT INSPECTION 581
REAR LH 582
REAR LH : Description 582
REAR LH : Component Function Check 582
REAR LH : Diagnosis Procedure 582
REAR LH : Component Inspection 583
COMPONENT INSPECTION 583
REAR RH 583
REAR RH : Description 583
REAR RH : Component Function Check 583
REAR RH : Diagnosis Procedure 584
REAR RH : Component Inspection 585
COMPONENT INSPECTION 585
ENCODER 586
DRIVER SIDE 586
DRIVER SIDE : Description 586
DRIVER SIDE : Component Function Check 586
DRIVER SIDE : Diagnosis Procedure 586
PASSENGER SIDE 588
PASSENGER SIDE : Description 588
PASSENGER SIDE : Component Function Check 588
PASSENGER SIDE : Diagnosis Procedure 588
DOOR SWITCH 592
Description 592
Component Function Check 592
Diagnosis Procedure 592
Component Inspection 593
DOOR KEY CYLINDER SWITCH 594
Description 594
Component Function Check 594
Diagnosis Procedure 594
Component Inspection 595
COMPONENT INSPECTION 595
POWER WINDOW SERIAL LINK 597
POWER WINDOW MAIN SWITCH 597
POWER WINDOW MAIN SWITCH : Description 597
POWER WINDOW MAIN SWITCH : Component Function Check 597
POWER WINDOW MAIN SWITCH : Diagnosis Procedure 597
FRONT POWER WINDOW SWITCH 598
FRONT POWER WINDOW SWITCH : Description 598
FRONT POWER WINDOW SWITCH : Component Function Check 598
FRONT POWER WINDOW SWITCH : Diagnosis Procedure 599
POWER WINDOW LOCK SWITCH 601
Description 601
Component Function Check 601
REAR POWER VENT WINDOW SWITCH CIRCUIT CHECK 602
Description 602
Diagnosis Procedure 602
REAR POWER VENT WINDOW MOTOR LH CIRCUIT CHECK 603
Description 603
Diagnosis Procedure 603
REAR POWER VENT WINDOW MOTOR RH CIRCUIT CHECK 604
Description 604
Diagnosis Procedure 604
REAR POWER VENT WINDOW RELAY (OPEN) CHECK 605
Description 605
Diagnosis Procedure 605
REAR POWER VENT WINDOW RELAY (CLOSE) CHECK 607
Description 607
Diagnosis Procedure 607
ECU DIAGNOSIS INFORMATION 609
POWER WINDOW MAIN SWITCH 609
Reference Value 609
TERMINAL LAYOUT 609
PHYSICAL VALUES 609
Fail Safe 610
FAIL-SAFE CONTROL 610
FRONT POWER WINDOW SWITCH 612
Reference Value 612
TERMINAL LAYOUT 612
PHYSICAL VALUES 612
Fail Safe 613
FAIL-SAFE CONTROL 613
BCM (BODY CONTROL MODULE) 614
Reference Value 614
VALUES ON THE DIAGNOSIS TOOL 614
Terminal Layout 617
Physical Values 617
Fail Safe 622
Fail-safe index 622
DTC Inspection Priority Chart 623
DTC Index 623
WIRING DIAGRAM 625
POWER WINDOW SYSTEM 625
Wiring Diagram 625
SYMPTOM DIAGNOSIS 635
NONE OF THE POWER WINDOWS CAN BE OPERATED USING ANY SWITCH 635
Diagnosis Procedure 635
DRIVER SIDE POWER WINDOW ALONE DOES NOT OPERATE 636
Diagnosis Procedure 636
FRONT PASSENGER SIDE POWER WINDOW ALONE DOES NOT OPERATE 637
Diagnosis Procedure 637
REAR LH SIDE POWER WINDOW ALONE DOES NOT OPERATE 638
Diagnosis Procedure 638
REAR RH SIDE POWER WINDOW ALONE DOES NOT OPERATE 639
Diagnosis Procedure 639
ANTI-PINCH SYSTEM DOES NOT OPERATE NORMALLY (DRIVER SIDE) 640
Diagnosis Procedure 640
ANTI-PINCH SYSTEM DOES NOT OPERATE NORMALLY (PASSENGER SIDE) 641
Diagnosis Procedure 641
AUTO OPERATION DOES NOT OPERATE BUT MANUAL OPERATES NORMALLY (DRIVER SIDE) 642
Diagnosis Procedure 642
AUTO OPERATION DOES NOT OPERATE BUT MANUAL OPERATES NORMALLY (PASSENGER SIDE) 643
Diagnosis Procedure 643
POWER WINDOW RETAINED POWER OPERATION DOES NOT OPERATE PROPERLY 644
Diagnosis Procedure 644
DOES NOT OPERATE BY KEY CYLINDER SWITCH 645
Diagnosis Procedure 645
KEYLESS POWER WINDOW DOWN DOES NOT OPERATE 646
Diagnosis Procedure 646
POWER WINDOW LOCK SWITCH DOES NOT FUNCTION 647
Diagnosis Procedure 647
REAR POWER VENT WINDOWS DO NOT OPERATE 648
Diagnosis Procedure 648
PRECAUTION 649
PRECAUTIONS 649
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 649
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 649
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 649
OPERATION PROCEDURE 649
Precaution for Work 650
PREPARATION 651
PREPARATION 651
Special Service Tool 651
REMOVAL AND INSTALLATION 652
POWER WINDOW MAIN SWITCH 652
Removal and Installation 652
REMOVAL 652
INSTALLATION 652
FRONT POWER WINDOW SWITCH 653
Removal and Installation 653
REMOVAL 653
INSTALLATION 653
REAR POWER WINDOW SWITCH 654
Removal and Installation 654
REMOVAL 654
INSTALLATION 654
REAR POWER VENT WINDOW SWITCH 655
Removal and Installation 655
REMOVAL 655
INSTALLATION 655
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
PWO 656
QUICK REFERENCE INDEX 0
Table of Contents 656
PRECAUTION 657
PRECAUTIONS 657
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 657
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 657
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 657
OPERATION PROCEDURE 657
PREPARATION 659
PREPARATION 659
Special Service Tool 659
WIRING DIAGRAM 660
POWER SOCKET 660
Wiring Diagram – Early Production 660
Wiring Diagram – Late Production 663
REMOVAL AND INSTALLATION 667
POWER SOCKET 667
Removal and Installation 667
FRONT POWER SOCKET (FOR CIGARETTE LIGHTER), CONSOLE POWER SOCKET, AND REAR CARGO POWER SOCKET 667
Removal 667
Installation 667
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
RAX 668
QUICK REFERENCE INDEX 0
Table of Contents 668
PRECAUTION 669
PRECAUTIONS 669
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 669
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 669
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 669
OPERATION PROCEDURE 669
Precaution 670
PREPARATION 671
PREPARATION 671
Special Service Tool 671
Commercial Service Tool 671
SYMPTOM DIAGNOSIS 672
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 672
NVH Troubleshooting Chart 672
PERIODIC MAINTENANCE 673
WHEEL HUB 673
On-Vehicle Inspection and Service 673
WHEEL BEARING INSPECTION 673
UNIT REMOVAL AND INSTALLATION 674
WHEEL HUB 674
Removal and Installation 674
REMOVAL 674
INSTALLATION 675
REAR DRIVE SHAFT 676
Component 676
Removal and Installation 676
REMOVAL 676
INSPECTION AFTER REMOVAL 677
INSTALLATION 677
UNIT DISASSEMBLY AND ASSEMBLY 678
REAR DRIVE SHAFT 678
Disassembly and Assembly 678
DISASSEMBLY 678
Final Drive Side 678
Wheel Side 679
INSPECTION AFTER DISASSEMBLY 679
Drive Shaft 679
Joint Sub-assembly 679
Sliding Joint Side (Housing) 679
Ball Cage 679
Steel Ball 679
Inner Race 679
ASSEMBLY 680
Final Drive Side 680
Wheel Side 681
SERVICE DATA AND SPECIFICATIONS (SDS) 683
SERVICE DATA AND SPECIFICATIONS (SDS) 683
Wheel Bearing 683
Drive Shaft 683
Boot Bands 683
RF 684
QUICK REFERENCE INDEX 0
Table of Contents 684
BASIC INSPECTION 686
DIAGNOSIS AND REPAIR WORKFLOW 686
Work Flow 686
OVERALL SEQUENCE 686
DETAILED FLOW 686
INSPECTION AND ADJUSTMENT 688
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 688
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description 688
MEMORY RESET PROCEDURE 688
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement 688
INITIALIZATION PROCEDURE 688
BASIC INSPECTION 688
BASIC INSPECTION : Special Repair Requirement 688
BASIC INSPECTION 688
SYSTEM DESCRIPTION 689
SUNROOF SYSTEM 689
System Diagram 689
SUNROOF 689
System Description 689
SUNROOF SYSTEM 689
SUNROOF OPERATION 689
AUTO OPERATION 689
RETAINED POWER OPERATION 689
Component Parts Location 690
Component Description 690
DIAGNOSIS SYSTEM (BCM) 691
COMMON ITEM 691
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM) 691
APPLICATION ITEM 691
SYSTEM APPLICATION 691
RETAINED PWR 692
RETAINED PWR : CONSULT Function (BCM – RETAINED PWR) 692
DATA MONITOR 692
ACTIVE TEST 692
WORK SUPPORT 692
DTC/CIRCUIT DIAGNOSIS 693
POWER SUPPLY AND GROUND CIRCUIT 693
SUNROOF MOTOR ASSEMBLY 693
SUNROOF MOTOR ASSEMBLY : Diagnosis Procedure 693
SUNROOF MOTOR ASSEMBLY : Special Repair Requirement 694
SUNROOF SWITCH CIRCUIT 695
Description 695
Component Function Check 695
Diagnosis Procedure 695
DOOR SWITCH 697
Description 697
Component Function Check 697
Diagnosis Procedure 697
ECU DIAGNOSIS INFORMATION 699
BCM (BODY CONTROL MODULE) 699
Reference Value 699
VALUES ON THE DIAGNOSIS TOOL 699
Terminal Layout 702
Physical Values 702
Fail Safe 707
Fail-safe index 707
DTC Inspection Priority Chart 708
DTC Index 708
SUNROOF MOTOR ASSEMBLY 710
Reference Value 710
TERMINAL LAYOUT 710
PHYSICAL VALUES 710
WIRING DIAGRAM 711
SUNROOF 711
Wiring Diagram 711
SYMPTOM DIAGNOSIS 716
SUNROOF DOES NOT OPERATE PROPERLY 716
Diagnosis Procedure 716
AUTO OPERATION DOES NOT OPERATE 717
Diagnosis Procedure 717
DOES NOT STOP FULLY-OPEN OR FULLY-CLOSED POSITION 718
Diagnosis Procedure 718
RETAINED POWER OPERATION DOES NOT OPERATE PROPERLY 719
Diagnosis Procedure 719
SUNROOF DOES NOT OPERATE ANTI-PINCH FUNCTION 720
Diagnosis Procedure 720
SQUEAK AND RATTLE TROUBLE DIAGNOSES 721
Work Flow 721
CUSTOMER INTERVIEW 721
DUPLICATE THE NOISE AND TEST DRIVE 721
CHECK RELATED SERVICE BULLETINS 722
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 722
REPAIR THE CAUSE 722
CONFIRM THE REPAIR 723
Generic Squeak and Rattle Troubleshooting 723
INSTRUMENT PANEL 723
CENTER CONSOLE 723
DOORS 723
TRUNK 723
SUNROOF/HEADLINING 724
OVERHEAD CONSOLE (FRONT AND REAR) 724
SEATS 724
UNDERHOOD 724
Diagnostic Worksheet 725
PRECAUTION 727
PRECAUTIONS 727
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 727
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 727
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 727
OPERATION PROCEDURE 727
Precaution for Work 728
PREPARATION 729
PREPARATION 729
Special Service Tool 729
Commercial Service Tool 729
REMOVAL AND INSTALLATION 730
SUNROOF SYSTEM 730
Inspection 730
WIND DEFLECTOR 730
WEATHERSTRIP 730
LINK AND WIRE ASSEMBLY 730
DRAIN HOSES 730
Removal 731
Installation 731
GAP ADJUSTMENT 732
CLEARANCE ADJUSTMENT 732
HEIGHT DIFFERENCE ADJUSTMENT 732
Exploded View 734
Removal and Installation 735
SUNROOF UNIT 735
Removal 735
Installation 735
GLASS LID 735
Removal 735
Installation 735
WIND DEFLECTOR 736
Removal 736
Installation 736
SUNSHADE 736
Removal 736
Installation 736
SUNROOF MOTOR ASSEMBLY 736
Removal 736
Installation 736
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
RSU 738
QUICK REFERENCE INDEX 0
Table of Contents 738
PRECAUTION 739
PRECAUTIONS 739
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 739
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 739
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 739
OPERATION PROCEDURE 739
Precaution for Rear Suspension 740
PREPARATION 741
PREPARATION 741
Commercial Service Tool 741
SYMPTOM DIAGNOSIS 742
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 742
NVH Troubleshooting Chart 742
PERIODIC MAINTENANCE 743
REAR SUSPENSION ASSEMBLY 743
On-Vehicle Inspection and Service 743
SHOCK ABSORBER INSPECTION (WITH AND WITHOUT THE AIR LEVELING SYSTEM) 743
Wheel Alignment Inspection 743
PRELIMINARY INSPECTION 743
GENERAL INFORMATION AND RECOMMENDATIONS 744
THE ALIGNMENT PROCESS 744
CAMBER 744
TOE-IN 744
REMOVAL AND INSTALLATION 746
REAR SUSPENSION ASSEMBLY 746
Component 746
UNIT REMOVAL AND INSTALLATION 748
REAR SUSPENSION MEMBER 748
Removal and Installation 748
REMOVAL 749
INSPECTION AFTER REMOVAL 750
INSTALLATION 750
SHOCK ABSORBER 752
Removal and Installation 752
REMOVAL 752
INSTALLATION 752
Disposal 752
SUSPENSION ARM 754
Removal and Installation 754
REMOVAL 754
INSPECTION AFTER REMOVAL 754
INSTALLATION 755
FRONT LOWER LINK 756
Removal and Installation 756
REMOVAL 756
INSPECTION AFTER REMOVAL 756
INSTALLATION 757
REAR LOWER LINK & COIL SPRING 758
Removal and Installation 758
REMOVAL 758
INSPECTION AFTER REMOVAL 759
INSTALLATION 759
STABILIZER BAR 760
Removal and Installation 760
REMOVAL 760
INSPECTION AFTER REMOVAL 760
INSTALLATION 760
REAR LOAD LEVELING AIR SUSPENSION COMPRESSOR ASSEMBLY 761
Removal and Installation 761
REMOVAL 761
INSTALLATION 762
HEIGHT SENSOR 763
Removal and Installation 763
REMOVAL 763
INSTALLATION 763
CONTROL UNIT 765
Removal and Installation 765
REMOVAL 765
INSTALLATION 765
SERVICE DATA AND SPECIFICATIONS (SDS) 766
SERVICE DATA AND SPECIFICATIONS (SDS) 766
Wheel Alignment (Unladen*1) 766
Ball Joint 766
Wheelarch Height (Unladen*1) 767
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
SB 768
QUICK REFERENCE INDEX 0
Table of Contents 768
PRECAUTION 769
PRECAUTIONS 769
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 769
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 769
Precaution for Seat Belt Service 769
AFTER A COLLISION 769
OCCUPANT CLASSIFICATION SYSTEM 770
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 770
OPERATION PROCEDURE 770
REMOVAL AND INSTALLATION 771
SEAT BELTS 771
Removal and Installation of Front Seat Belt 771
FRONT SEAT BELT RETRACTOR 771
Removal 771
Installation 772
FRONT SEAT BELT BUCKLE 773
Removal 773
Installation 773
Removal and Installation of Second Row Seat Belt 774
SECOND ROW SEAT BELT RETRACTOR – OUTBOARD 774
Removal 774
Installation 775
SECOND ROW SEAT BELT RETRACTOR – CENTER 775
Removal 775
Installation 775
SECOND ROW SEAT BELT BUCKLE – OUTBOARD 775
Removal 775
Installation 775
SECOND ROW SEAT BELT BUCKLE – CENTER 775
Removal 775
Installation 775
Removal and Installation of Third Row Seat Belt 775
THIRD ROW SEAT BELT RETRACTOR – OUTBOARD 775
Removal 776
Installation 776
THIRD ROW SEAT BELT RETRACTOR – CENTER 776
Removal 777
Installation 777
THIRD ROW SEAT BELT BUCKLE 777
Removal 777
Installation 778
Seat Belt Inspection 778
AFTER A COLLISION 778
PRELIMINARY CHECKS 778
SEAT BELT RETRACTOR ON-VEHICLE CHECK 779
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR) 779
ELR Function Stationary Check 779
ALR Function Stationary Check 779
ELR Function Moving Check 779
SEAT BELT RETRACTOR OFF-VEHICLE CHECK 779
LATCH (LOWER ANCHORS AND TETHER FOR CHILDREN) SYSTEM 781
Removal and Installation 781
TOP TETHER STRAP CHILD RESTRAINT 782
Removal and Installation 782
REMOVAL 782
INSTALLATION 782
SCS 783
QUICK REFERENCE INDEX 0
Table of Contents 783
BASIC INSPECTION 785
DIAGNOSIS AND REPAIR WORKFLOW 785
Work Flow 785
OVERALL SEQUENCE 785
DETAILED FLOW 785
INSPECTION AND ADJUSTMENT 787
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT 787
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement 787
INITIALIZATION PROCEDURE 787
SYSTEM DESCRIPTION 788
SUSPENSION CONTROL SYSTEM 788
System Diagram 788
System Description 788
SUSPENSION CONTROL SYSTEM 788
CK SUSP INDICATOR LAMP 788
Component Parts Location 789
Component Description 789
DIAGNOSIS SYSTEM (SUSPENSION CONTROL UNIT) 790
CONSULT Function 790
WORK SUPPORT 790
Display Item List 790
DATA MONITOR 790
Display Item List 790
ACTIVE TEST 790
Display Item List 790
DTC/CIRCUIT DIAGNOSIS 792
C1801 VEHICLE HEIGHT SENSOR 792
Description 792
DTC Logic 792
DTC DETECTION LOGIC 792
Diagnosis Procedure 792
C1802 COMPRESSOR RELAY 793
Description 793
DTC Logic 793
DTC DETECTION LOGIC 793
Diagnosis Procedure 793
C1803 EXHAUST SOLENOID 794
Description 794
DTC Logic 794
DTC DETECTION LOGIC 794
Diagnosis Procedure 794
C1804 HEIGHT ADJUSTING MALFUNCTION (COMPRESSOR) 795
Description 795
DTC Logic 795
DTC DETECTION LOGIC 795
Diagnosis Procedure 795
C1805 HEIGHT ADJUSTING MALFUNCTION (EXH SOLENOID) 796
Description 796
DTC Logic 796
DTC DETECTION LOGIC 796
Diagnosis Procedure 796
C1806 VEHICLE HEIGHT SENSOR LOCKING MALFUNCTION 797
Description 797
DTC Logic 797
DTC DETECTION LOGIC 797
Diagnosis Procedure 797
C1807 SENSOR 5V MALFUNCTION 798
Description 798
DTC Logic 798
DTC DETECTION LOGIC 798
Diagnosis Procedure 798
C1808 INTEGRAL TIME MALFUNCTION SUPPLYING AIR 799
Description 799
DTC Logic 799
DTC DETECTION LOGIC 799
Diagnosis Procedure 799
POWER SUPPLY AND GROUND CIRCUIT 800
SUSPENSION CONTROL UNIT 800
SUSPENSION CONTROL UNIT : Diagnosis Procedure 800
SUSPENSION AIR COMPRESSOR 800
SUSPENSION AIR COMPRESSOR : Diagnosis Procedure 800
HEIGHT SENSOR 801
HEIGHT SENSOR : Diagnosis Procedure 801
COMPRESSOR MOTOR RELAY 803
Description 803
Component Function Check 803
Diagnosis Procedure 803
HEIGHT SENSOR SIGNAL CIRCUIT 806
Description 806
Component Function Check 806
Diagnosis Procedure 806
EXHAUST VALVE SOLENOID CIRCUIT 807
Description 807
Component Function Check 807
Diagnosis Procedure 807
CK SUSP WARNING INDICATOR CONTROL CIRCUIT 809
Description 809
Component Function Check 809
Diagnosis Procedure 809
ECU DIAGNOSIS INFORMATION 811
SUSPENSION CONTROL UNIT 811
Reference Value 811
TERMINAL LAYOUT 811
PHYSICAL VALUES 811
DTC Index 812
Self-diagnosis results display item 812
WIRING DIAGRAM 813
SUSPENSION CONTROL SYSTEM 813
Wiring Diagram 813
SYMPTOM DIAGNOSIS 819
SUSPENSION CONTROL SYSTEM 819
Symptom Table 819
AIR LEVELIZER 819
SUSPENSION CONTROL SYSTEM INOPERATIVE 820
Description 820
Diagnosis Procedure 820
SUSPENSION CONTROL SYSTEM DOES NOT RAISE 821
Description 821
Diagnosis Procedure 821
SUSPENSION CONTROL SYSTEM DOES NOT LOWER 822
Description 822
Diagnosis Procedure 822
PRECAUTION 823
PRECAUTIONS 823
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 823
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 823
Precaution for Rear Suspension 823
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 823
OPERATION PROCEDURE 823
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
SN 825
QUICK REFERENCE INDEX 0
Table of Contents 825
PREPARATION 827
PREPARATION 827
Commercial Service Tool 827
BASIC INSPECTION 828
DIAGNOSIS AND REPAIR WORKFLOW 828
Work Flow 828
WORK FLOW 828
DETAILED FLOW 828
INSPECTION AND ADJUSTMENT 830
Preliminary Check 830
DESCRIPTION 830
CONDITIONS 830
SONAR SENSOR STATUS CHECK 830
SYSTEM DESCRIPTION 831
REAR ONLY SONAR SYSTEM 831
System Diagram 831
System Description 831
FUNCTION 831
SONAR SYSTEM OFF SWITCH 831
SONAR BUZZER 831
REAR SONAR SENSORS 831
BACK-UP LAMP RELAY 831
Component Parts Location 832
Component Description 832
Self-Diagnosis Function 832
ENTERING DIAGNOSTICS MODE 833
REQUESTING NUMBER OF FAULT CODES MODE 833
REQUESTING FAULT CODES MODE 833
CLEARING FAULT CODES MODE 833
FRONT AND REAR SONAR SYSTEM 835
System Diagram 835
System Description 835
FUNCTION 835
FUNCTION WHILE MOVING IN REVERSE 835
FUNCTION WHILE MOVING FORWARD 835
SONAR SYSTEM OFF SWITCH 835
SONAR BUZZERS 835
FUNCTION WHILE MOVING IN REVERSE 835
FUNCTION WHILE MOVING FORWARD 836
REAR SONAR SENSORS 836
FRONT SONAR SENSORS 836
COMBINATION METER 836
Component Parts Location 836
Component Description 837
CONSULT Function (SONAR) 837
APPLICATION ITEM 837
SELF DIAGNOSTIC PROCEDURE 837
ECU IDENTIFICATION 837
SELF DIAGNOSTIC RESULTS 837
DATA MONITOR 837
ACTIVE TEST 838
DTC/CIRCUIT DIAGNOSIS 839
POWER SUPPLY AND GROUND CIRCUIT 839
Diagnosis Procedure (With Rear Only Sonar System) 839
INSPECTION FOR POWER SUPPLY AND GROUND CIRCUIT 839
Diagnosis Procedure (With Front and Rear Sonar System) 839
INSPECTION FOR POWER SUPPLY AND GROUND CIRCUIT 839
SONAR SENSOR CIRCUIT INSPECTION 841
Description 841
Component Function Check (With Front and Rear Sonar System) 841
Diagnosis Procedure (With Rear Only Sonar System) 841
Diagnosis Procedure (With Front and Rear Sonar System) 841
Component Inspection (With Front and Rear Sonar System) 842
SONAR BUZZER CIRCUIT INSPECTION 844
Description 844
Component Function Check (With Front and Rear Sonar System) 844
Diagnosis Procedure (With Rear Only Sonar System) 844
Diagnosis Procedure (With Front and Rear Sonar System) 845
Component Inspection 845
SONAR BUZZER 845
SONAR SYSTEM OFF SWITCH CIRCUIT INSPECTION 846
Description 846
Component Function Check (With Front and Rear Sonar System) 846
SONAR SYSTEM OFF SWITCH 846
SONAR SYSTEM OFF SWITCH INDICATOR 846
Diagnosis Procedure (With Rear Only Sonar System) 846
Diagnosis Procedure (With Front and Rear Sonar System) 847
Component Inspection 848
SONAR SYSTEM OFF SWITCH 848
SONAR SYSTEM OFF INDICATOR 848
ECU DIAGNOSIS INFORMATION 849
SONAR CONTROL UNIT FOR REAR ONLY SONAR SYSTEM 849
Reference Value 849
SONAR CONTROL UNIT TERMINAL LAYOUT 849
TERMINALS AND REFERENCE VALUES FOR SONAR CONTROL UNIT 849
DTC Index 850
SONAR CONTROL UNIT FOR FRONT AND REAR SONAR SYSTEM 851
Reference Value 851
SONAR CONTROL UNIT HARNESS TERMINAL LAYOUT 851
TERMINALS AND REFERENCE VALUES FOR SONAR CONTROL UNIT 851
DTC Index 852
WIRING DIAGRAM 854
SONAR SYSTEM 854
Wiring Diagram – Rear 854
Wiring Diagram – Front And Rear 861
SYMPTOM DIAGNOSIS 872
SONAR SYSTEM SYMPTOMS 872
Symptom Table 872
PRECAUTION 874
PRECAUTION 874
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 874
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 874
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 874
OPERATION PROCEDURE 874
UNIT REMOVAL AND INSTALLATION 876
SONAR SENSOR 876
Removal and Installation 876
FRONT SONAR SENSOR 876
Removal 876
Installation 876
REAR SONAR SENSOR 876
Removal 876
Installation 876
SONAR CONTROL UNIT 877
Removal and Installation 877
Removal 877
Installation 877
BUZZER 878
Removal and Installation 878
FRONT BUZZER 878
Removal 878
Installation 878
REAR BUZZER 878
Removal 878
Installation 878
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
SR 879
QUICK REFERENCE INDEX 0
Table of Contents 879
PRECAUTION 880
PRECAUTIONS 880
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 880
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 880
Precaution for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service 880
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 880
OPERATION PROCEDURE 881
Occupant Classification System Precaution 881
PREPARATION 882
PREPARATION 882
Special Service Tool 882
REMOVAL AND INSTALLATION 883
DRIVER AIR BAG MODULE 883
Removal and Installation 883
REMOVAL 883
INSTALLATION 884
SPIRAL CABLE 885
Removal and Installation 885
REMOVAL 885
INSTALLATION 886
FRONT PASSENGER AIR BAG MODULE 888
Removal and Installation 888
REMOVAL 888
INSTALLATION 888
Original Passenger Air Bag Module 889
Service Replacement Passenger Air Bag Module 889
WIRING HARNESS MODIFICATION 889
SIDE CURTAIN AIR BAG MODULE 891
Removal and Installation 891
REMOVAL 891
INSTALLATION 891
SIDE AIR BAG MODULE 892
Removal and Installation 892
CRASH ZONE SENSOR 893
Removal and Installation 893
REMOVAL 893
INSTALLATION 893
SIDE AIR BAG (SATELLITE) SENSOR 894
Removal and Installation 894
REMOVAL 894
INSTALLATION 894
FRONT SEAT BELT PRE-TENSIONER 895
Removal and Installation 895
DIAGNOSIS SENSOR UNIT 896
Removal and Installation 896
REMOVAL 896
INSTALLATION 896
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT 898
Removal and Installation 898
COLLISION DIAGNOSIS 899
For Frontal Collision – NAM 899
FOR FRONTAL COLLISION: When SRS is activated in a collision 899
WORK PROCEDURE 899
SRS INSPECTION (FOR FRONTAL COLLISION) 899
FOR FRONTAL COLLISION: When SRS is not activated in a collision 900
WORK PROCEDURE 900
SRS INSPECTION (FOR FRONTAL COLLISION) 900
For Side and Rollover Collision – NAM 901
FOR SIDE AND ROLLOVER COLLISION: When SRS is activated in a collision 901
WORK PROCEDURE 901
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION) 901
FOR SIDE AND ROLLOVER COLLISION: When SRS is not activated in a collision 902
WORK PROCEDURE 902
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION) 902
ST 905
QUICK REFERENCE INDEX 0
Table of Contents 905
PRECAUTION 907
PRECAUTIONS 907
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 907
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 907
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 907
OPERATION PROCEDURE 907
Precaution for Steering System 908
PREPARATION 909
PREPARATION 909
Special Service Tool 909
Commercial Service Tool 910
SYSTEM DESCRIPTION 911
HEATED STEERING WHEEL 911
System Diagram 911
System Description 911
Component Parts Location 911
Component Description 912
SYMPTOM DIAGNOSIS 913
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING 913
NVH Troubleshooting Chart 913
WIRING DIAGRAM 914
HEATED STEERING WHEEL 914
Wiring Diagram 914
PERIODIC MAINTENANCE 917
POWER STEERING FLUID 917
Checking Fluid Level 917
Checking Fluid Leakage 917
Air Bleeding Hydraulic System 917
REMOVAL AND INSTALLATION 919
POWER STEERING OIL PUMP 919
On-Vehicle Inspection and Service 919
CHECKING RELIEF OIL PRESSURE 919
STEERING WHEEL 920
On-Vehicle Inspection and Service 920
CHECKING CONDITION OF INSTALLATION 920
CHECKING STEERING WHEEL PLAY 920
CHECKING NEUTRAL POSITION ON STEERING WHEEL 920
CHECKING STEERING WHEEL TURNING FORCE 920
CHECKING FRONT WHEEL TURNING ANGLE 921
UNIT REMOVAL AND INSTALLATION 922
HYDRAULIC LINE 922
Removal and Installation 922
POWER STEERING OIL PUMP 924
Removal and Installation 924
REMOVAL 924
INSTALLATION 924
POWER STEERING GEAR AND LINKAGE 925
Removal and Installation 925
REMOVAL 925
INSTALLATION 926
INSPECTION AFTER INSTALLATION 927
STEERING COLUMN 928
Removal and Installation 928
REMOVAL 928
INSPECTION AFTER REMOVAL 930
INSTALLATION 930
INSPECTION AFTER INSTALLATION 931
STEERING WHEEL 932
Removal and Installation 932
REMOVAL 932
INSTALLATION 932
UNIT DISASSEMBLY AND ASSEMBLY 933
POWER STEERING OIL PUMP 933
Disassembly and Assembly 933
INSPECTION BEFORE DISASSEMBLY 933
DISASSEMBLY 933
INSPECTION AFTER DISASSEMBLY 933
Body Assembly Inspection 933
ASSEMBLY 933
POWER STEERING GEAR AND LINKAGE 934
Disassembly and Assembly 934
DISASSEMBLY 934
INSPECTION AFTER DISASSEMBLY 934
Boot 934
Gear Housing Assembly 935
Outer Socket and Inner Socket 935
ASSEMBLY 935
STEERING COLUMN 937
Disassembly and Assembly 937
DISASSEMBLY 937
ASSEMBLY 937
INSPECTION AFTER ASSEMBLY 937
SERVICE DATA AND SPECIFICATIONS (SDS) 939
SERVICE DATA AND SPECIFICATIONS (SDS) 939
Steering Wheel 939
Steering Column 939
Steering Outer Socket and Inner Socket 940
Tie-rod 940
Steering Gear 941
Oil Pump 941
Steering Fluid 941
STR 942
QUICK REFERENCE INDEX 0
Table of Contents 942
PRECAUTION 943
PRECAUTIONS 943
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 943
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 943
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 943
OPERATION PROCEDURE 943
Precaution for Power Generation Variable Voltage Control System 944
PREPARATION 945
PREPARATION 945
Special Service Tool 945
Commercial Service Tool 945
BASIC INSPECTION 946
DIAGNOSIS AND REPAIR WORKFLOW 946
Work Flow (With GR8-1200 NI) 946
STARTING SYSTEM DIAGNOSIS WITH GR8-1200 NI 946
OVERALL SEQUENCE 947
DETAILED FLOW 947
Work Flow (Without GR8-1200 NI) 950
OVERALL SEQUENCE 950
DETAILED FLOW 950
SYSTEM DESCRIPTION 952
STARTING SYSTEM 952
System Diagram 952
System Description 952
Component Parts Location 952
Component Description 953
DTC/CIRCUIT DIAGNOSIS 954
B TERMINAL CIRCUIT 954
Description 954
Diagnosis Procedure 954
S CONNECTOR CIRCUIT 955
Description 955
Diagnosis Procedure 955
WIRING DIAGRAM 956
STARTING SYSTEM 956
Wiring Diagram 956
SYMPTOM DIAGNOSIS 960
STARTING SYSTEM 960
Symptom Table 960
REMOVAL AND INSTALLATION 961
STARTER MOTOR 961
Removal and Installation 961
REMOVAL 961
INSTALLATION 961
SERVICE DATA AND SPECIFICATIONS (SDS) 963
STARTER MOTOR 963
Starter 963
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
VTL 964
QUICK REFERENCE INDEX 0
Table of Contents 964
PRECAUTION 965
PRECAUTIONS 965
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 965
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS 965
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect 965
OPERATION PROCEDURE 965
Precaution for Work 966
Precaution for Working with HFC-134a (R-134a) 966
PREPARATION 967
PREPARATION 967
Special Service Tool 967
Commercial Service Tool 967
SYSTEM DESCRIPTION 968
IN-CABIN MICROFILTER 968
Description 968
FUNCTION 968
REPLACEMENT TIMING 968
PERIODIC MAINTENANCE 969
IN-CABIN MICROFILTER 969
Removal and Installation 969
REPLACEMENT PROCEDURE 969
REMOVAL AND INSTALLATION 970
CONTROL UNIT 970
Removal and Installation 970
A/C and AV SWITCH ASSEMBLY 970
Removal and Installation 970
A/C AUTO AMP 970
Removal 970
Installation 970
REAR AIR CONTROL (FRONT) 970
Removal 970
Installation 970
REAR AIR CONTROL (REAR) 970
Removal 970
Installation 971
IN-VEHICLE SENSOR 972
Removal and Installation 972
REMOVAL 972
INSTALLATION 972
OPTICAL SENSOR 973
Removal and Installation 973
REMOVAL 973
INSTALLATION 973
INTAKE SENSOR 974
Removal and Installation 974
REMOVAL 974
INSTALLATION 974
BLOWER MOTOR 975
Component 975
Removal and Installation 975
FRONT BLOWER MOTOR 975
Removal 975
Installation 975
REAR BLOWER MOTOR 976
Removal 976
Installation 976
VARIABLE BLOWER CONTROL 977
Components 977
Removal and Installation 978
FRONT VARIABLE BLOWER CONTROL 978
Removal 978
Installation 978
REAR VARIABLE BLOWER CONTROL 978
Removal 978
Installation 978
HEATER & COOLING UNIT ASSEMBLY 979
Component 979
Removal and Installation 980
FRONT HEATER AND COOLING UNIT ASSEMBLY 980
Removal 980
Installation 981
REAR HEATER AND COOLING UNIT ASSEMBLY 981
Removal 981
Installation 981
EVAPORATOR 982
Removal and Installation for Front Evaporator and Expansion Valve 982
REMOVAL 982
INSTALLATION 982
Removal and Installation for Rear Evaporator 983
REMOVAL 983
INSTALLATION 984
EXPANSION VALVE 985
Removal and Installation for Front Expansion Valve 985
REMOVAL AND INSTALLATION 985
Removal and Installation for Rear Expansion Valve 985
REMOVAL AND INSTALLATION 985
HEATER CORE 986
Component 986
Removal and Installation 987
FRONT HEATER CORE 987
Removal 987
Installation 988
REAR HEATER CORE 988
Removal 988
Installation 988
DEFROSTER DOOR MOTOR 989
Removal and Installation 989
REMOVAL 989
INSTALLATION 989
INTAKE DOOR MOTOR 990
Removal and Installation 990
REMOVAL 990
INSTALLATION 990
MODE DOOR MOTOR 991
Components 991
Removal and Installation 992
FRONT MODE DOOR MOTOR 992
Removal 992
Installation 992
REAR MODE DOOR MOTOR 992
Removal 992
Installation 992
AIR MIX DOOR MOTOR 993
Component 993
Removal and Installation 994
FRONT AIR MIX DOOR MOTOR (DRIVER) 994
Removal 994
Installation 994
FRONT AIR MIX DOOR MOTOR (PASSENGER) 994
Removal 994
Installation 994
REAR AIR MIX DOOR MOTOR 994
Removal 994
Installation 995
DUCTS AND GRILLES 996
Component 996
Removal and Installation 999
CENTER CONSOLE HEAT DUCT AND REAR FINISHER ASSEMBLY GRILLE 999
Removal 999
Installation 999
DEFROSTER NOZZLE 999
Removal 999
Installation 999
RH AND LH SIDE DEMISTER DUCT 999
Removal 999
Installation 999
RH AND LH VENTILATOR DUCT 999
Removal 999
Installation 999
CENTER VENTILATOR DUCT 999
Removal 999
Installation 999
FLOOR DUCT 999
Removal 999
Installation1000
REAR OVERHEAD DUCTS1000
Removal1000
Installation1000
REAR FLOOR DUCT1000
Removal1000
Installation1000
GRILLES1000
Removal1000
Installation1000
WCS1001
QUICK REFERENCE INDEX 0
Table of Contents1001
BASIC INSPECTION1003
DIAGNOSIS AND REPAIR WORKFLOW1003
Work Flow1003
DETAILED FLOW1003
SYSTEM DESCRIPTION1004
WARNING CHIME SYSTEM1004
WARNING CHIME SYSTEM1004
WARNING CHIME SYSTEM : System Diagram1004
WARNING CHIME SYSTEM : System Description1004
COMBINATION METER1004
BCM1004
WARNING CHIME SYSTEM : Component Parts Location1005
WARNING CHIME SYSTEM : Component Description1005
LIGHT REMINDER WARNING CHIME1006
LIGHT REMINDER WARNING CHIME : System Diagram1006
LIGHT REMINDER WARNING CHIME : System Description1006
DESCRIPTION1006
WARNING OPERATION CONDITIONS1006
WARNING CANCEL CONDITIONS1006
LIGHT REMINDER WARNING CHIME : Component Parts Location1007
LIGHT REMINDER WARNING CHIME : Component Description1007
SEAT BELT WARNING CHIME1008
SEAT BELT WARNING CHIME : System Diagram1008
SEAT BELT WARNING CHIME : System Description1008
DESCRIPTION1008
WARNING OPERATION CONDITIONS1008
WARNING CANCEL CONDITIONS1008
SEAT BELT WARNING CHIME : Component Parts Location1009
SEAT BELT WARNING CHIME : Component Description1009
KEY WARNING CHIME (WITH INTELLIGENT KEY)1010
KEY WARNING CHIME (WITH INTELLIGENT KEY) : System Diagram1010
KEY WARNING CHIME (WITH INTELLIGENT KEY) : System Description1010
WHEN MECHANICAL KEY IS USED1010
WHEN INTELLIGENT KEY IS CARRIED WITH THE DRIVER1010
KEY WARNING CHIME (WITH INTELLIGENT KEY) : Component Parts Location1011
KEY WARNING CHIME (WITH INTELLIGENT KEY) : Component Description1011
KEY WARNING CHIME (WITHOUT INTELLIGENT KEY)1012
KEY WARNING CHIME (WITHOUT INTELLIGENT KEY) : System Diagram1012
KEY WARNING CHIME (WITHOUT INTELLIGENT KEY) : System Description1012
KEY WARNING CHIME (WITHOUT INTELLIGENT KEY) : Component Parts Location1013
KEY WARNING CHIME (WITHOUT INTELLIGENT KEY) : Component Description1013
DIAGNOSIS SYSTEM (METER)1015
Diagnosis Description1015
SELF-DIAGNOSIS MODE1015
OPERATION PROCEDURE1015
COMBINATION METER SELF-DIAGNOSIS MODE FUNCTIONS1015
CONSULT Function (METER/M&A)1016
SELF-DIAG RESULTS1016
Display Item List1017
DATA MONITOR1017
Display Item List1017
DIAGNOSIS SYSTEM (BCM)1019
BUZZER1019
BUZZER : CONSULT Function (BCM – BUZZER)1019
DATA MONITOR1019
ACTIVE TEST1019
DTC/CIRCUIT DIAGNOSIS1020
POWER SUPPLY AND GROUND CIRCUIT1020
COMBINATION METER1020
COMBINATION METER : Diagnosis Procedure1020
BCM (BODY CONTROL MODULE)1021
BCM (BODY CONTROL MODULE) : Diagnosis Procedure1021
METER BUZZER CIRCUIT1023
Description1023
Component Function Check1023
Diagnosis Procedure1023
SEAT BELT BUCKLE SWITCH SIGNAL CIRCUIT1024
Description1024
Component Function Check1024
Diagnosis Procedure1024
Component Inspection1025
KEY SWITCH SIGNAL CIRCUIT (WITH INTELLIGENT KEY)1026
Description1026
Component Function Check1026
Diagnosis Procedure1026
Component Inspection1027
KEY SWITCH SIGNAL CIRCUIT (WITHOUT INTELLIGENT KEY)1028
Description1028
Component Function Check1028
Diagnosis Procedure1028
Component Inspection1029
ECU DIAGNOSIS INFORMATION1030
COMBINATION METER1030
Reference Value1030
TERMINAL LAYOUT1030
PHYSICAL VALUES1030
Fail Safe1031
DTC Index1032
BCM (BODY CONTROL MODULE)1033
Reference Value1033
VALUES ON THE DIAGNOSIS TOOL1033
Terminal Layout1036
Physical Values1036
Fail Safe1041
Fail-safe index1041
DTC Inspection Priority Chart1042
DTC Index1042
WIRING DIAGRAM1044
WARNING CHIME SYSTEM1044
Wiring Diagram1044
SYMPTOM DIAGNOSIS1049
THE LIGHT REMINDER WARNING DOES NOT SOUND1049
Description1049
Diagnosis Procedure1049
THE SEAT BELT WARNING CONTINUES SOUNDING, OR DOES NOT SOUND1050
Description1050
Diagnosis Procedure1050
THE KEY WARNING DOES NOT SOUND1051
Description1051
Diagnosis Procedure1051
PRECAUTION1052
PRECAUTIONS1052
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1052
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1052
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect1052
OPERATION PROCEDURE1052
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
WT1054
QUICK REFERENCE INDEX 0
Table of Contents1054
BASIC INSPECTION1056
DIAGNOSIS AND REPAIR WORKFLOW1056
Repair Work Flow1056
WORK FLOW1056
DETAILED FLOW1056
INSPECTION AND ADJUSTMENT1058
Preliminary Check1058
Transmitter Wake Up Operation1058
ID Registration Procedure1059
ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL1059
ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL1060
SYSTEM DESCRIPTION1061
TPMS1061
System Diagram1061
System Description1061
BODY CONTROL MODULE (BCM)1061
TRANSMITTER1061
REMOTE KEYLESS ENTRY RECEIVER1061
COMBINATION METER1062
TIRE PRESSURE WARNING CHECK CONNECTOR1062
DISPLAY UNIT1062
DESCRIPTION1062
FUNCTION1062
System Component1063
DIAGNOSIS SYSTEM (BCM)1064
CONSULT Function (BCM – COMMON ITEM)1064
APPLICATION ITEM1064
SYSTEM APPLICATION1064
CONSULT Function (BCM – AIR PRESSURE MONITOR)1065
SELF DIAGNOSTIC RESULT1065
DATA MONITOR1065
ACTIVE TEST1065
WORK SUPPORT1065
Self-Diagnosis (Without CONSULT)1065
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT)1065
DTC/CIRCUIT DIAGNOSIS1067
C1708 – C1711 DATA FROM TRANSMITTER NOT BEING RECEIVED1067
Description1067
DTC Logic1067
DTC DETECTION LOGIC1067
DTC CONFIRMATION PROCEDURE1067
Diagnosis Procedure1067
MALFUNCTION CODE NO 21, 22, 23 OR 24 (DTC C1708, C1709, C1710 OR C1711)1067
Special Repair Requirement1068
C1712 – C1715, C1720 – C1723, C1724 – C1727 TRANSMITTER MALFUNCTION1069
Description1069
DTC Logic1069
DTC DETECTION LOGIC1069
DTC CONFIRMATION PROCEDURE1069
Diagnosis Procedure1069
MALFUNCTION CODE NO 31, 32, 33, 34, 41, 42, 43, 44, 45, 46, 47 OR 48 (DTC C1712, C1713, C1714, C1715, C1720, C1721, C2722, C1723, C1724, C1725, C1726 OR C1727)1069
Special Repair Requirement1070
C1716 – C1719 TRANSMITTER PRESSURE MALFUNCTION1071
Description1071
DTC Logic1071
DTC DETECTION LOGIC1071
DTC CONFIRMATION PROCEDURE1071
Diagnosis Procedure1071
MALFUNCTION CODE NO 35, 36, 37 OR 38 (DTC C1716, C1717, C1718 OR C1719)1071
Special Repair Requirement1072
C1729 VEHICLE SPEED SIGNAL1073
Description1073
DTC Logic1073
DTC DETECTION LOGIC1073
DTC CONFIRMATION PROCEDURE1073
Diagnosis Procedure1073
MALFUNCTION CODE NO 52 (DTC C1729)1073
Special Repair Requirement1073
C1735 IGNITION SIGNAL1074
Description1074
DTC Logic1074
DTC DETECTION LOGIC1074
DTC CONFIRMATION PROCEDURE1074
Diagnosis Procedure1074
MALFUNCTION CODE NO 54 (DTC C1735)1074
Special Repair Requirement1075
ECU DIAGNOSIS INFORMATION1076
BCM (BODY CONTROL MODULE)1076
Reference Value1076
VALUES ON THE DIAGNOSIS TOOL1076
Terminal Layout1079
Physical Values1079
Self-Diagnosis (With CONSULT)1084
FUNCTION1085
Self-Diagnostic Results Mode1085
Self-Diagnosis (Without CONSULT)1085
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT)1085
WIRING DIAGRAM1087
TIRE PRESSURE MONITORING SYSTEM1087
Wiring Diagram1087
SYMPTOM DIAGNOSIS1092
TPMS1092
Symptom Table1092
LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN ON1093
Low Tire Pressure Warning Lamp Does Not Come On When Ignition Switch Is Turned On1093
LOW TIRE PRESSURE WARNING LAMP STAYS ON1094
Low Tire Pressure Warning Lamp Stays On When Ignition Switch Is Turned On1094
LOW TIRE PRESSURE WARNING LAMP BLINKS1095
Low Tire Pressure Warning Lamp Flashes When Ignition Switch Is Turned On1095
HAZARD WARNING LAMPS FLASH1096
Hazard Warning Lamps Flash When Ignition Switch Is Turned On1096
“TIRE PRESSURE” INFORMATION IN DISPLAY UNIT DOES NOT EXIST1097
“TIRE PRESSURE” Information in Display Unit Does Not Exist1097
ID REGISTRATION CANNOT BE COMPLETED1098
ID Registration Cannot Be Completed1098
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING1099
NVH Troubleshooting Chart1099
PRECAUTION1100
PRECAUTIONS1100
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1100
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1100
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect1100
OPERATION PROCEDURE1100
Precaution for Work1101
PREPARATION1102
PREPARATION1102
Special Service Tool1102
Commercial Service Tool1102
PERIODIC MAINTENANCE1103
WHEEL1103
Inspection1103
ALUMINUM WHEEL1103
STEEL WHEEL1103
REMOVAL AND INSTALLATION1104
WHEEL AND TIRE ASSEMBLY1104
Balancing Wheels1104
BALANCING WHEELS (ADHESIVE WEIGHT TYPE)1104
Preparation Before Adjustment1104
Wheel Balance Adjustment1104
Rotation1105
TIRE ROTATION1105
UNIT REMOVAL AND INSTALLATION1107
TRANSMITTER1107
Transmitter (Pressure Sensor)1107
REMOVAL1107
INSTALLATION1107
SERVICE DATA AND SPECIFICATIONS (SDS)1109
SERVICE DATA AND SPECIFICATIONS (SDS)1109
Road Wheel1109
Tire1109
POWER SUPPLY ROUTING CIRCUIT 8
FUSE BLOCK – JUNCTION BOX (J/B) 72
FUSE, FUSIBLE LINK AND RELAY BOX 73
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE FOR ENGINE ROOM) 75
WW1110
QUICK REFERENCE INDEX 0
Table of Contents1110
BASIC INSPECTION1112
DIAGNOSIS AND REPAIR WORKFLOW1112
Work Flow1112
DETAILED FLOW1112
SYSTEM DESCRIPTION1113
FRONT WIPER AND WASHER SYSTEM1113
System Diagram1113
System Description1113
OUTLINE1113
FRONT WIPER BASIC OPERATION1113
FRONT WIPER LO OPERATION1113
FRONT WIPER HI OPERATION1113
FRONT WIPER INT OPERATION (LINKED WITH VEHICLE SPEED)1113
FRONT WIPER AUTO STOP OPERATION1114
FRONT WIPER OPERATION LINKED WITH WASHER1115
FRONT WIPER DROP WIPE OPERATION1115
FRONT WIPER FAIL-SAFE OPERATION1115
Component Parts Location1116
Component Description1116
REAR WIPER AND WASHER SYSTEM1117
System Diagram1117
System Description1117
OUTLINE1117
REAR WIPER BASIC OPERATION1117
REAR WIPER ON OPERATION1117
REAR WIPER INT OPERATION1117
REAR WIPER AUTO STOP OPERATION1117
REAR WIPER OPERATION LINKED WITH WASHER 1118
REAR WIPER DROP WIPE OPERATION1118
REAR WIPER FAIL-SAFE OPERATION1118
Component Parts Location1119
Component Description1119
DIAGNOSIS SYSTEM (BCM)1120
COMMON ITEM1120
COMMON ITEM : CONSULT Function (BCM – COMMON ITEM)1120
APPLICATION ITEM1120
SYSTEM APPLICATION1120
WIPER1121
WIPER : CONSULT Function (BCM – WIPER)1121
DATA MONITOR1121
ACTIVE TEST1121
WORK SUPPORT1121
DIAGNOSIS SYSTEM (IPDM E/R)1122
Diagnosis Description1122
AUTO ACTIVE TEST1122
Description1122
Operation Procedure1122
Inspection in Auto Active Test Mode1122
Concept of auto active test1123
Diagnosis chart in auto active test mode1123
CONSULT Function (IPDM E/R)1124
APPLICATION ITEM1124
SELF DIAGNOSTIC RESULT1124
DATA MONITOR1124
ACTIVE TEST1125
CAN DIAG SUPPORT MNTR1125
DTC/CIRCUIT DIAGNOSIS1126
WIPER AND WASHER FUSE1126
Description1126
Diagnosis Procedure1126
FRONT WIPER MOTOR LO CIRCUIT1127
Component Function Check1127
Diagnosis Procedure1127
FRONT WIPER MOTOR HI CIRCUIT1129
Component Function Check1129
Diagnosis Procedure1129
FRONT WIPER AUTO STOP SIGNAL CIRCUIT1131
Component Function Check1131
Diagnosis Procedure1131
FRONT WIPER MOTOR GROUND CIRCUIT1133
Diagnosis Procedure1133
WASHER SWITCH1134
Description1134
Component Inspection1134
WASHER MOTOR CIRCUIT1136
Diagnosis Procedure1136
REAR WIPER MOTOR CIRCUIT1138
Component Function Check1138
Diagnosis Procedure1138
REAR WIPER AUTO STOP SIGNAL CIRCUIT1140
Component Function Check1140
Diagnosis Procedure1140
ECU DIAGNOSIS INFORMATION1141
BCM (BODY CONTROL MODULE)1141
Reference Value1141
VALUES ON THE DIAGNOSIS TOOL1141
Terminal Layout1144
Physical Values1144
Fail Safe1149
Fail-safe index1149
DTC Inspection Priority Chart1150
DTC Index1150
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)1152
Reference Value1152
VALUES ON THE DIAGNOSIS TOOL1152
Terminal Layout1153
Physical Values1154
PHYSICAL VALUES1154
Fail Safe1157
CAN COMMUNICATION CONTROL1157
If No CAN Communication Is Available With ECM1157
If No CAN Communication Is Available With BCM1157
IGNITION RELAY MALFUNCTION DETECTION FUNCTION1157
FRONT WIPER CONTROL1157
STARTER MOTOR PROTECTION FUNCTION1158
DTC Index1158
WIRING DIAGRAM1159
FRONT WIPER AND WASHER SYSTEM1159
Wiring Diagram1159
REAR WIPER AND WASHER SYSTEM1164
Wiring Diagram1164
SYMPTOM DIAGNOSIS1170
WIPER AND WASHER SYSTEM SYMPTOMS1170
Symptom Table1170
NORMAL OPERATING CONDITION1173
Description1173
FRONT WIPER MOTOR PROTECTION FUNCTION1173
REAR WIPER MOTOR PROTECTION FUNCTION1173
FRONT WIPER DOES NOT OPERATE1174
Description1174
Diagnosis Procedure1174
PRECAUTION1176
PRECAUTION1176
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”1176
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS1176
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect1176
OPERATION PROCEDURE1176
REMOVAL AND INSTALLATION1178
FRONT WIPER ARM1178
Front Wiper Arms1178
REMOVAL AND INSTALLATION1178
Removal1178
Installation1178
FRONT WIPER ARM ADJUSTMENT1178
FRONT WIPER DRIVE ASSEMBLY1179
Wiper Motor and Linkage1179
REMOVAL AND INSTALLATION1179
Removal1179
Installation1179
FRONT WASHER TUBE1180
Washer Tube Layout1180
FRONT WASHER NOZZLE1181
Washer Nozzle Adjustment1181
WASHER TANK1182
Washer Fluid Reservoir1182
REMOVAL AND INSTALLATION1182
Removal1182
Installation1182
FRONT WASHER PUMP1183
Washer Motor1183
REMOVAL AND INSTALLATION1183
Removal1183
Installation1183
FRONT WIPER AND WASHER SWITCH1184
Wiper and Washer Switch1184
REMOVAL AND INSTALLATION1184
Removal1184
Installation1184
REAR WIPER AND WASHER SYSTEM1185
Rear Wiper Arm1185
REMOVAL AND INSTALLATION1185
Removal1185
Installation1185
Rear Wiper Motor1185
REMOVAL AND INSTALLATION1185
Removal1186
Installation1186
Rear Washer Nozzle Adjustment1186
Rear Washer Tube Layout1187
Rear Washer Nozzle1187
REMOVAL AND INSTALLATION1187
Removal1187
Installation1187
Rear Wiper and Washer Switch1187
REMOVAL AND INSTALLATION1187
Washer Fluid Reservoir1188
REMOVAL AND INSTALLATION1188
Washer Motor1188
REMOVAL AND INSTALLATION1188
SERVICE DATA AND SPECIFICATIONS (SDS)1189
SERVICE DATA AND SPECIFICATIONS (SDS)1189
Specifications1189
WINDSHIELD WASHER FLUID1189
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DESCRIPTION:
2012 NISSAN ARMADA TA60 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedure for the 2012 NISSAN ARMADA.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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