2012 Arctic Cat DVX 90 90 Utility ATV Service Manual
DESCRIPTION:
2012 Arctic Cat DVX 90 90 Utility ATV Service Manual
FOREWORD:
This manual contains service, maintenance, and troubleshooting information for the 2012 Arctic Cat DVX 90/90 Utility ATV. The manual is designed to aid service personnel in service-oriented applications and may be used as a textbook for service training. This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.
- When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. A troubleshooting section is also included in this manual. The service technician should become familiar with the operation and construction of each component or system by carefully studying this manual. This manual will assist the service technician in becoming more aware of and efficient with servicing procedures.
- Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage.
- Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
- At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice. Keep this manual accessible in the shop area for reference.
TABLE OF CONTENTS:
2012 Arctic Cat DVX 90 90 Utility ATV Service Manual
General Information 2
Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 3
Break-In Procedure 3
Gasoline-Oil-Lubricant 4
Genuine Parts 4
Preparation For Storage 4
Preparation After Storage 5
Periodic Maintenance/Tune-Up 6
Periodic Maintenance Chart 6
Air Filter 7
Valve/Tappet Clearance 7
Testing Engine Compression 8
Spark Plug 9
Muffler/Spark Arrester 9
Transmission Lubricant 9
Engine Oil 10
Headlights 11
Brakelight/Taillight 11
Brake Systems 12
Replacing Drive Belt 14
Adjusting Shift Linkage 15
Troubleshooting Brake System 15
Engine/Transmission 16
Removing Engine/Transmission 16
Top-Side Components 17
Removing Top-Side Components 18
Servicing Top-Side Components 20
Installing Top-Side Components 25
Left-Side Components 28
Removing Left-Side Components 28
Installing Left-Side Components 30
Right-Side Components 31
Removing Right-Side Components 32
Servicing Right-Side Components 35
Installing Right-Side Components 36
Center Crankcase Components 38
Disassembling Crankcase Halves 38
Servicing Crankcase Components 39
Assembling Crankcase Half 40
Installing Engine/Transmission 41
Troubleshooting 43
Fuel/Lubrication 45
Carburetor Schematic 45
Carburetor 45
Throttle Cable Free-Play 49
Engine RPM (Idle) 49
Gas Tank 50
Gas Tank Valve 51
Gas/Vent Hoses 52
Oil Pump Assembly 52
Oil Screen/Filter 52
Troubleshooting52
Electrical System53
Battery53
Testing Electrical Components54
Timing Sensor 54
CDI/Ignition Coil 54
Stator Coil 54
Choke Circuit55
Brakelight Switch55
Fuse 55
Ignition Coil 55
Ignition Switch 56
Handlebar Control Switches 56
Magneto Assembly 56
Starter Motor 57
Regulator/Rectifier 57
Ignition Timing 57
Headlights 57
Troubleshooting 57
Drive System59
Drive Chain/Sprockets 59
Rear Hub/Drive Axle61
Front Hub 64
Brake Systems 65
Troubleshootin g66
Suspension 67
Shock Absorbers 67
A-Arm68
Swing Arm70
Wheels and Tires 72
Troubleshooting 74
Steering/Frame/Controls 75
Steering Post/Handlebar/Tie Rods 75
Handlebar Grip78
Handlebar Switch 78
Hand Brake Lever Assemblies 79
Troubleshooting 82
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PLEASE NOTE:
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