2012 Arctic Cat ATV 300 Utility DVX 300 Service Manual
DESCRIPTION:
2012 Arctic Cat ATV 300 Utility DVX 300 Service Manual
FOREWORD:
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2012 Arctic Cat ATV 300 Utility/DVX 300. This manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
- The service technician should become familiar with the operation and construction of each component or system by carefully studying this manual. This manual will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
- The symbol ! WARNING identifies personal safety-related information. Be sure to fol- low the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular attention.
- The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct.
- Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice. Keep this manual accessible in the shop area for reference.
TABLE OF CONTENTS:
2012 Arctic Cat ATV 300 Utility DVX 300 Service Manual
General Information 2
General Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Break-In Procedure 4
Gasoline – Oil – Lubricant 4
Genuine Parts 5
Preparation For Storage 5
Preparation After Storage 6
Periodic Maintenance/Tune-Up 7
Periodic Maintenance Chart 7
Lubrication Points 8
Air Filter 8
Valve/Tappet Clearance 8
Testing Engine Compression 9
Spark Plug 9
Muffler/Spark Arrester 10
Engine Oil – Filter 10
Rear Drive Lubricant (Utility) 11
Transmission Lubricant 11
Drive Chain (DVX) 12
Driveshaft/Coupling (Utility) 13
Nuts/Bolts/Cap Screws 13
Headlight/Taillight- Brakelight 13
Shift Lever 13
Hydraulic Brake Systems 14
Auxiliary/Rear Hydraulic Brake 16
Burnishing Brake Pads 18
Checking/Replacing V-Belt 18
Engine/Transmission 20
Removing Engine/ Transmission 21
Top-Side Components 26
Removing Top-Side Components 26
Servicing Top-Side Components 28
Installing Top-Side Components 32
Left-Side Components 34
Removing Left-Side Components 34
Servicing Left-Side Components 34
Installing Left-Side Components 40
Right-Side Components 41
Removing Right-Side Components 42
Servicing Right-Side Components 47
Installing Right-Side Components 54
Center Crankcase Components 55
Separating Crankcase Halves 55
Disassembling Crankcase Half 55
Servicing Center Crankcase Components 55
Assembling Crankcase Half 57
Joining Crankcase Halves 57
Installing Engine/Transmission 57
Troubleshooting 61
Fuel/Lubrication/Cooling 64
Carburetor 64
Throttle Cable Free-Play 68
Engine RPM (Idle) 68
Gas Tank 68
Gas Tank Valve 69
Gas/Vent Hoses 69
Oil Flow Chart 69
Oil Pump 70
Liquid Cooling System 70
Radiator70
Hoses/Thermostat71
Fan 71
Water Pump 71
Troubleshooting72
Electrical System73
RPM Limiter 73
Testing Electrical Components73
Electrical Connections73
Switches73
Battery73
Brakelight Switch (Auxiliary)74
Brakelight Switch (Handlebar Control) 74
Coolant Temperature and Cooling Fan Switches 75
Fan Motor 75
Fuse Block75
Fuses 76
Ignition Coil 76
Indicator Lights (DVX) 77
LCD Gauge Assembly77
Ignition Switch 78
Handlebar Control Switches78
Magneto Coils 79
Starter Motor 79
Starter Relay 79
CDI Unit80
Regulator/Rectifier 80
Start-in-Gear Relay 80
Headlights 81
Taillight – Brakelight 81
Ignition Timing81
Troubleshooting82
Drive System84
Rear Drive Assembly Schematics 84
Rear Drive Axle (DVX)84
Rear Drive Axle (Utility) 87
Troubleshooting Drive System96
Troubleshooting Brake System96
Suspension 97
Front and Rear Suspension Assembly Schematics 97
Front Shock Absorbers97
Rear Shock Absorber 98
Swing Arm99
Front A-Arms102
Wheels and Tires 104
Troubleshooting 105
Steering/Frame/Controls 106
Steering Post/Tie Rods 106
Measuring/Adjusting Toe-In/Toe-Out 108
Body 108
Steering Post Cover/Instrument Pod 111
Front Brake Lever/Master Cylinder Assembly 111
Auxiliary Brake Pedal/Master Cylinder Assembly 112
Throttle Control 113
Troubleshooting 114
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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