2012 ARCTIC CAT 700 DIESEL SD ATV SERVICE MANUAL – PDF DOWNLOAD
DESCRIPTION:
2012 ARCTIC CAT 700 DIESEL SD ATV SERVICE MANUAL – PDF DOWNLOAD
FOREWORD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2012 Arctic Cat 700 Diesel SD ATV.
- The complete manual is designed to aid service personnel in service-oriented applications. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
- The service technician should become familiar with the operation and construction of each component or system by carefully studying the complete manual. This manual will assist the service technician in becoming more aware of and efficient with servicing procedures.
- Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat ATV publications and decals display specific symbols to emphasize important information. The symbol ! WARNING identifies personal safety-related information.
- Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV.
- The symbol NOTE: identifies supplementary information worthy of particular attention.
- The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct.
- Some photo- graphs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.
TABLE OF CONTENTS:
2012 ARCTIC CAT 700 DIESEL SD ATV SERVICE MANUAL – PDF DOWNLOAD
General Information 2
General Specifications 2
Torque Specifications 2
Torque Conversions (ft-lb/N-m) 4
Break-In Procedure 4
Fuel – Oil – Lubricant 4
Genuine Parts 5
Preparation For Storage 5
Preparation After Storage 5
Periodic Maintenance/Tune-Up 7
Periodic Maintenance Chart 7
Air Filter 8
Valve Clearance 9
Muffler/Spark Arrester 9
Adjusting Throttle Cable 9
Engine RPM (Idle) 10
Engine Oil – Filter 10
Transmission Lubricant 11
Front Differential/Rear Drive Lubricant 11
Tires 12
Driveshaft/Coupling 12
Injector Timing 12
Lights 12
Shift Lever 13
Frame/Welds/Racks 14
Hydraulic Brake Systems 14
Burnishing Brake Pads 15
Coolant 16
Checking/Replacing V-Belt 16
Fuel Filter 18
Engine/Transmission 19
Removing Engine/Transmission 20
Top-Side Components 24
Left-Side Components 52
Right-Side Components 58
Center Components 73
Installing Engine/Transmission 86
Troubleshooting 92
Fuel/Lubrication/Cooling 94
Diesel Fuel Injection System 94
Lift Pump 94
Unit Injectors 95
Injector Timing 95
Fuel Filter 95
Fuel Solenoid Assembly 95
Fuel Tank 96
Fuel/Vent Hoses 96
Oil Filter/Oil Pump 96
Testing Oil Pump Pressure 97
Liquid Cooling System 97
Radiator 97
Hoses/Thermostat 98
Fan 99
Water Pump 99
Troubleshooting 99
Electrical System 100
Battery 100
Testing Electrical Components 101
Switches 101
Accessory Receptacle/Connector 101
Brakelight Switch (Auxiliary) 101
Brakelight Switch (Handlebar Control) 102
Cooling Fan Switch 102
Engine Coolant Temperature (ECT) Switch/
Thermistor 103
Glow Plug Controller/Relay 103
Fan Motor 104
Fuse Block/Power Distribution Module 104
Speed Sensor 105
Ignition Switch 105
Handlebar Control Switches 106
Drive Select Switch 106
Front Drive/Differential Lock Actuator 107
Starter/Starter Solenoid 107
Starter Relay 108
Alternator/Regulator 108
Headlights 109
Taillight – Brakelight 110
Fuel Solenoid 110
Troubleshooting 111
Drive System/Brake System112
Front Drive Actuator 112
Front Differential 113
Drive Axles 126
Rear Gear Case 128
Hub 129
Hydraulic Brake Caliper 130
Troubleshooting Drive System 133
Troubleshooting Brake System 134
Suspension135
Shock Absorbers 135
Front A-Arms 136
Rear A-Arms 138
Wheels and Tires 139
Troubleshooting 141
Steering/Frame/Controls 142
Steering Post/Tie Rods 142
Handlebar Grip 144
Hand Brake Lever/Master Cylinder Assembly 144
Throttle Control 145
Shift Lever 146
LCD Gauge 146
Steering Knuckles 147
Measuring/Adjusting Toe-In 148
Front Rack 150
Front Bumper Assembly 150
Front Body Panel/Side Panels 150
Footrests 153
Belly Panel 153
Exhaust System 153
Rear Body Panel/Rack 154
Adjusting Headlight 155
Taillight Assembly 155
Seat 155
Troubleshooting 156
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
- Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.