2011 Arctic Cat 425 ATV Service Manual – PDF DOWNLOAD
DESCRIPTION:
2011 Arctic Cat 425 ATV Service Manual – PDF DOWNLOAD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2011 Arc- tic Cat 425 ATV model. The complete manual is designed to aid service personnel in service-oriented applications.
- This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. The service technician should become familiar with the operation and construction of each component or system by carefully studying the complete manual.
- This manual will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
- The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular attention.
- The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photo- graphs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
TABLE OF CONTENTS:
General Information 2
General Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Break-In Procedure 4
Gasoline – Oil – Lubricant 4
Genuine Parts 5
Preparation For Storage 5
Preparation After Storage 6
Periodic Maintenance 7
Periodic Maintenance Chart 7
Lubrication Points 8
Air Filter 8
Valve/Tappet Clearance 9
Testing Engine Compression 10
Spark Plug 10
Liquid Cooling System 11
Muffler/Spark Arrester 11
Adjusting Throttle Cable 11
Adjusting Engine RPM (Idle) 12
Engine/Transmission Oil – Filter 12
Front Differential/Rear Drive Lubricant 13
Tires 13
Driveshaft/Coupling 14
Nuts/Bolts/Cap Screws 14
Ignition Timing 14
Lights 14
Shift Lever 16
Frame/Welds/Racks 16
Hydraulic Brake Systems 16
Burnishing Brake Pads 18
Checking/Replacing V-Belt 18
Engine/Transmission 21
Troubleshooting 22
Removing Engine/Transmission 24
Top-Side Components 25
Removing Top-Side Components 26
Servicing Top-Side Components 29
Installing Top-Side Components 36
Left-Side Components 39
Removing Left-Side Components 40
Servicing Left-Side Components 42
Installing Left-Side Components 44
Right-Side Components 46
Removing Right-Side Components 46
Servicing Right-Side Components 49
Installing Right-Side Components 50
Center Crankcase Components 52
Separating Crankcase Halves 52
Disassembling Crankcase Half 53
Servicing Center Crankcase Components 54
Assembling Crankcase Half 59
Joining Crankcase Halves 61
Installing Engine/Transmission 62
Fuel/Lubrication/Cooling 64
Electronic Fuel Injection 64
Throttle Body 64
Throttle Cable Free-Play 64
Gas Tank 65
Oil Filter/Oil Pump 66
Testing Oil Pump Pressure 66
Liquid Cooling System 67
Electric Fuel Pump/Fuel Level Sensor 69
Troubleshooting71
Electrical System72
Electrical Connections72
Battery72
RPM Limiter 73
Testing Electrical Components73
Accessory Receptacle/Connector 73
Brakelight Switch (Pressure) 73
Fan Motor 74
Fuse Block/Power Distribution Module75
Ignition Coil 75
Speed Sensor 76
Ignition Switch77
Handlebar Control Switches77
Front Drive Selector Switch78
Front Drive Selector Actuator 78
Gear Position Switch 78
Stator Coil 79
Starter Relay 79
Starter Motor 80
Electronic Control Unit (ECU) 80
Regulator/Rectifier 80
Lights81
Ignition Timing82
Tilt Sensor 82
Throttle Position Sensor (TPS)83
Diagnostic Trouble Codes (DTC) 85
Troubleshooting87
Drive System 88
Front Drive Actuator 88
Front Differential89
Drive Axles 99
Rear Gear Case101
Hub101
Hand Brake Lever/Master Cylinder Assembly102
Hydraulic Brake Caliper102
Troubleshooting Drive System105
Troubleshooting Brake System106
Suspension107
Shock Absorbers107
Front A-Arms107
Rear A-Arms 108
Wheels and Tires 109
Troubleshooting110
Steering/Frame/Controls 111
Steering Post/Tie Rods 111
LCD Gauge 112
Handlebar Grip113
Throttle Control 113
Steering Knuckles 114
Measuring/Adjusting Toe-Out116
Front Rack116
Front Bumper Assembly117
Front Body Panel/Fender 117
Exhaust System118
Rear Body Panel/Rack 119
Seat120
Troubleshooting121
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]