2006 Nissan Pathfinder R51 Series Service Manual – PDF DOWNLOAD
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2006 Nissan Pathfinder R51 Series Service Manual – PDF DOWNLOAD
Language : English
Pages :3658
Downloadable : Yes
File Type : PDF
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2006 Nissan Pathfinder R51 Series Service Manual – PDF DOWNLOAD
Publication No. SM6E-1R51U1
FOREWORD
- This manual contains maintenance and repair procedures for the 2006 NISSAN PATHFINDER. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication.
- The right is reserved to make changes in specifications and methods at any time without notice.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
2006 Nissan Pathfinder R51 Series Service Manual – PDF DOWNLOAD
fwd..................................................................................................................... 1 Exit................................................................................................................ 0 QUICK REFERENCE INDEX............................................................................................... 1 FOREWORD............................................................................................................ 2 A: GENERAL INFORMATION.............................................................................................. 1 GI - General Information........................................................................................ 0 B: ENGINE........................................................................................................... 1 EM - Engine Mechanical.......................................................................................... 0 LU - Engine Lubrication System.................................................................................. 0 CO - Engine Cooling System...................................................................................... 0 EC - Engine Control System...................................................................................... 0 FL - Fuel System................................................................................................ 0 EX - Exhaust System............................................................................................. 0 ACC - Accelerator Control System................................................................................ 0 C: TRANSMISSION/TRANSAXLE........................................................................................... 1 AT - Automatic Transmission..................................................................................... 0 D: DRIVELINE/AXLE................................................................................................... 1 TF - Transfer................................................................................................... 0 PR - Propeller Shaft............................................................................................ 0 FFD - Front Final Drive......................................................................................... 0 RFD - Rear Final Drive.......................................................................................... 0 FAX - Front Axle................................................................................................ 0 RAX - Rear Axle................................................................................................. 0 E: SUSPENSION....................................................................................................... 1 FSU - Front Suspension.......................................................................................... 0 RSU - Rear Suspension........................................................................................... 0 WT - Road Wheels & Tires........................................................................................ 0 F: BRAKES........................................................................................................... 1 BR - Brake System............................................................................................... 0 PB - Parking Brake System....................................................................................... 0 BRC - Brake Control System...................................................................................... 0 G: STEERING......................................................................................................... 1 PS - Power Steering system...................................................................................... 0 H: RESTRAINTS....................................................................................................... 1 SB - Seat Belts................................................................................................. 0 SRS - Supplemental Restraint System (SRS)....................................................................... 0 I: BODY............................................................................................................. 1 BL - Body, Lock & Security System............................................................................... 0 GW - Glasses, Window Systems & Mirrors.......................................................................... 0 RF - Roof....................................................................................................... 0 EI - Exterior & Interior........................................................................................ 0 IP - Instrument Panel........................................................................................... 0 SE - Seat....................................................................................................... 0 AP - Adjustable Pedal........................................................................................... 0 J: AIR CONDITIONER.................................................................................................. 1 ATC - Automatic Air Conditioner................................................................................. 0 MTC - Manual Air Conditioner.................................................................................... 0 K: ELECTRICAL....................................................................................................... 1 SC - Starting & Charging System................................................................................. 0 LT - Lighting System............................................................................................ 0 DI - Driver Information System.................................................................................. 0 WW - Wiper, Washer & Horn....................................................................................... 0 BCS - Body Control System....................................................................................... 0 LAN - LAN System................................................................................................ 0 AV - Audio, Visual & Telephone System........................................................................... 0 ACS - Auto Cruise Control System................................................................................ 0 PG - Power Supply, Ground & Circuit Elements.................................................................... 0 L: MAINTENANCE...................................................................................................... 1 MA - Maintenance................................................................................................ 0 M: INDEX............................................................................................................ 1 IDX - Alphabetical Index........................................................................................ 1 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 Comment Sheet....................................................................................................... 3 QUICK REFERENCE CHART............................................................................................... 4 acc..................................................................................................................... 9 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents................................................................................................... 9 PRECAUTIONS..................................................................................................... 10 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 10 ACCELERATOR CONTROL SYSTEM...................................................................................... 11 Components.................................................................................................. 11 Removal and Installation.................................................................................... 12 REMOVAL FOR ADJUSTABLE ACCELERATOR PEDAL................................................................ 12 REMOVAL FOR NON-ADJUSTABLE ACCELERATOR PEDAL............................................................ 13 INSTALLATION............................................................................................ 13 INSPECTION AFTER INSTALLATION........................................................................... 13 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................................... 14 Accelerator Control......................................................................................... 14 ADJUSTABLE AND NON-ADJUSTABLE ACCELERATOR PEDAL......................................................... 14 acs..................................................................................................................... 15 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents................................................................................................... 15 ASCD............................................................................................................ 16 AUTOMATIC SPEED CONTROL DEVICE (ASCD)....................................................................... 16 Description............................................................................................. 16 ap...................................................................................................................... 17 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents................................................................................................... 17 PRECAUTIONS..................................................................................................... 18 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 18 ADJUSTABLE PEDAL SYSTEM......................................................................................... 19 Automatic Drive Positioner Adjustable Pedal................................................................. 19 Adjustable Pedal (Only Manual Operation Model).............................................................. 19 COMPONENT PARTS AND HARNESS CONNECTOR LOCATION.......................................................... 19 SYSTEM DESCRIPTION...................................................................................... 19 WIRING DIAGRAM — PEDAL —................................................................................ 21 TERMINAL AND REFERENCE VALUE FOR PEDAL ADJUSTING CONTROL UNIT....................................... 23 Trouble Diagnosis........................................................................................... 23 WORK FLOW............................................................................................... 23 PRELIMINARY CHECK....................................................................................... 23 TROUBLE DIAGNOSIS CHART BY SYMPTOM...................................................................... 24 PEDAL ADJUSTING CONTROL UNIT IGNITION SIGNAL INSPECTION................................................. 24 PEDAL ADJUSTING CONTROL UNIT POWER SUPPLY AND GROUND INSPECTION......................................... 25 A/T DEVICE (PARK POSITION SWITCH) CIRCUIT INSPECTION.................................................... 26 PEDAL ADJUSTING SWITCH POWER SUPPLY AND GROUND INSPECTION............................................... 27 PEDAL ADJUSTING MOTOR CIRCUIT INSPECTION................................................................ 28 Removal and Installation.................................................................................... 29 at...................................................................................................................... 31 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents................................................................................................... 31 INDEX FOR DTC................................................................................................... 35 Alphabetical Index.......................................................................................... 35 DTC No. Index............................................................................................... 36 PRECAUTIONS..................................................................................................... 37 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 37 Precautions for On Board Diagnostic (OBD) System of A/T and Engine.......................................... 37 Precautions................................................................................................. 38 Service Notice or Precautions............................................................................... 39 ATF COOLER SERVICE...................................................................................... 39 OBD-II SELF-DIAGNOSIS................................................................................... 39 Wiring Diagrams and Trouble Diagnosis....................................................................... 39 PREPARATION..................................................................................................... 40 Special Service Tools....................................................................................... 40 Commercial Service Tools.................................................................................... 42 A/T FLUID....................................................................................................... 43 Checking the Automatic Transmission Fluid (ATF)............................................................. 43 Changing the Automatic Transmission Fluid (ATF)............................................................. 44 A/T Fluid Cooler Cleaning................................................................................... 45 A/T FLUID COOLER CLEANING PROCEDURE..................................................................... 45 A/T FLUID COOLER DIAGNOSIS PROCEDURE.................................................................... 46 A/T FLUID COOLER INSPECTION PROCEDURE................................................................... 48 A/T FLUID COOLER FINAL INSPECTION....................................................................... 48 A/T CONTROL SYSTEM.............................................................................................. 49 Cross-Sectional View........................................................................................ 49 Shift Mechanism............................................................................................. 51 CONSTRUCTION............................................................................................ 51 FUNCTION OF CLUTCH AND BRAKE............................................................................ 51 CLUTCH AND BAND CHART................................................................................... 52 POWER TRANSMISSION...................................................................................... 53 “N” Position........................................................................................ 53 “P” Position........................................................................................ 53 “D”, “3” and “2” Positions 1st Gear................................................................. 54 “1.................................................................................................. 55 “D” and “3” Positions 2nd Gear...................................................................... 56 “2” and “1” Positions 2nd Gear...................................................................... 57 “D” and “3” Positions 3rd Gear...................................................................... 58 “D” Position 4th Gear............................................................................... 59 “D” Position 5th Gear............................................................................... 60 “R” Position........................................................................................ 61 TCM Function................................................................................................ 62 CONTROL SYSTEM OUTLINE.................................................................................. 62 CONTROL SYSTEM DIAGRAM.................................................................................. 62 CAN Communication........................................................................................... 63 SYSTEM DESCRIPTION...................................................................................... 63 Input/Output Signal of TCM.................................................................................. 63 Line Pressure Control....................................................................................... 64 LINE PRESSURE CONTROL IS BASED ON THE TCM LINE PRESSURE CHARACTERISTIC PATTERN.......................... 64 Normal Control...................................................................................... 64 Back-up Control (Engine Brake)...................................................................... 64 During Shift Change................................................................................. 65 At Low Fluid Temperature............................................................................ 65 Shift Control............................................................................................... 65 SHIFT CHANGE............................................................................................ 65 Shift Change System Diagram......................................................................... 66 Lock-up Control............................................................................................. 66 TORQUE CONVERTER CLUTCH CONTROL VALVE CONTROL........................................................... 66 Lock-up Control System Diagram...................................................................... 66 Lock-up Released.................................................................................... 66 Lock-up Applied..................................................................................... 67 SMOOTH LOCK-UP CONTROL.................................................................................. 67 Half-clutched State................................................................................. 67 Slip Lock-up Control................................................................................ 67 Engine Brake Control........................................................................................ 67 Control Valve............................................................................................... 68 FUNCTION OF CONTROL VALVE............................................................................... 68 FUNCTION OF PRESSURE SWITCH............................................................................. 68 ON BOARD DIAGNOSTIC (OBD) SYSTEM................................................................................ 70 Introduction................................................................................................ 70 OBD-II Function for A/T System.............................................................................. 70 One or Two Trip Detection Logic of OBD-II................................................................... 70 ONE TRIP DETECTION LOGIC................................................................................ 70 TWO TRIP DETECTION LOGIC................................................................................ 70 OBD-II Diagnostic Trouble Code (DTC)........................................................................ 70 HOW TO READ DTC AND 1ST TRIP DTC........................................................................ 70 Freeze Frame Data and 1st Trip Freeze Frame Data.................................................... 71 HOW TO ERASE DTC........................................................................................ 71 HOW TO ERASE DTC (WITH CONSULT-II)...................................................................... 72 HOW TO ERASE DTC (WITH GST)............................................................................. 72 HOW TO ERASE DTC (NO TOOLS)............................................................................. 73 Malfunction Indicator Lamp (MIL)............................................................................ 73 DESCRIPTION............................................................................................. 73 TROUBLE DIAGNOSIS............................................................................................... 74 DTC Inspection Priority Chart............................................................................... 74 Fail-Safe................................................................................................... 74 FAIL-SAFE FUNCTION...................................................................................... 74 Vehicle Speed Sensor................................................................................ 74 Accelerator Pedal Position Sensor................................................................... 74 Throttle Position Sensor............................................................................ 74 PNP Switch.......................................................................................... 74 Starter Relay....................................................................................... 74 A/T Interlock....................................................................................... 75 A/T 1st Engine Braking.............................................................................. 75 Line Pressure Solenoid.............................................................................. 75 Torque Converter Clutch Solenoid.................................................................... 75 Low Coast Brake Solenoid............................................................................ 75 Input Clutch Solenoid............................................................................... 75 Direct Clutch Solenoid.............................................................................. 75 Front Brake Solenoid................................................................................ 75 High and Low Reverse Clutch Solenoid................................................................ 75 Turbine Revolution Sensor 1 or 2.................................................................... 75 How To Perform Trouble Diagnosis For Quick and Accurate Repair.............................................. 76 INTRODUCTION............................................................................................ 76 WORK FLOW............................................................................................... 77 Work Flow Chart..................................................................................... 77 DIAGNOSTIC WORKSHEET.................................................................................... 78 Information From Customer........................................................................... 78 Diagnostic Worksheet Chart.......................................................................... 78 A/T Electrical Parts Location............................................................................... 81 Schematic................................................................................................... 82 Inspections Before Trouble Diagnosis........................................................................ 83 A/T FLUID CHECK......................................................................................... 83 Fluid Leakage and Fluid Level Check................................................................. 83 Fluid Condition Check............................................................................... 83 STALL TEST.............................................................................................. 83 Stall Test Procedure................................................................................ 83 Judgement of Stall Test............................................................................. 84 LINE PRESSURE TEST...................................................................................... 84 Line Pressure Test Port............................................................................. 84 Line Pressure Test Procedure........................................................................ 84 Line Pressure....................................................................................... 85 Judgement of Line Pressure Test..................................................................... 86 ROAD TEST............................................................................................... 86 Description......................................................................................... 86 Check Before Engine is Started.............................................................................. 87 Check at Idle............................................................................................... 87 Cruise Test - Part 1........................................................................................ 88 Cruise Test - Part 2........................................................................................ 90 Cruise Test - Part 3........................................................................................ 91 Vehicle Speed at Which Gear Shifting Occurs................................................................. 93 Vehicle Speed at Which Lock-up Occurs/Releases.............................................................. 93 Symptom Chart............................................................................................... 94 TCM Input/Output Signal Reference Values.................................................................... 116 A/T ASSEMBLY HARNESS CONNECTOR TERMINAL LAYOUT.......................................................... 116 TCM INSPECTION TABLE.................................................................................... 116 CONSULT-II Function (A/T)................................................................................... 117 FUNCTION................................................................................................ 117 CONSULT-II REFERENCE VALUE.............................................................................. 117 CONSULT-II SETTING PROCEDURE............................................................................ 119 SELF-DIAGNOSTIC RESULT MODE............................................................................. 120 Operation Procedure................................................................................. 120 Display Items List.................................................................................. 120 How to Erase Self-diagnostic Results................................................................ 123 DATA MONITOR MODE....................................................................................... 123 Operation Procedure................................................................................. 123 Display Items List.................................................................................. 123 CAN DIAGNOSTIC SUPPORT MONITOR MODE..................................................................... 128 Operation Procedure................................................................................. 128 DTC WORK SUPPORT MODE................................................................................... 128 Operation Procedure................................................................................. 128 Display Items List.................................................................................. 130 Diagnostic Procedure Without CONSULT-II..................................................................... 131 OBD-II SELF-DIAGNOSTIC PROCEDURE (WITH GST)............................................................. 131 OBD-II SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)............................................................. 131 TCM SEL................................................................................................. 131 Description......................................................................................... 131 Diagnostic Procedure................................................................................ 131 Judgement Self-diagnosis Code....................................................................... 132 Erase Self-diagnosis................................................................................ 132 DTC U1000 CAN COMMUNICATION LINE................................................................................ 133 Description................................................................................................. 133 On Board Diagnosis Logic.................................................................................... 133 Possible Cause.............................................................................................. 133 DTC Confirmation Procedure.................................................................................. 133 WITH CONSULT-II......................................................................................... 133 WITH GST................................................................................................ 133 Wiring Diagram — AT — CAN................................................................................... 134 Diagnostic Procedure........................................................................................ 135 DTC P0615 START SIGNAL CIRCUIT.................................................................................. 136 Description................................................................................................. 136 CONSULT-II Reference Value.................................................................................. 136 On Board Diagnosis Logic.................................................................................... 136 Possible Cause.............................................................................................. 136 DTC Confirmation Procedure.................................................................................. 136 WITH CONSULT-II......................................................................................... 136 Wiring Diagram — AT — STSIG................................................................................. 137 Diagnostic Procedure........................................................................................ 138 DTC P0700 TCM................................................................................................... 140 Description................................................................................................. 140 On Board Diagnosis Logic.................................................................................... 140 Possible Cause.............................................................................................. 140 DTC Confirmation Procedure.................................................................................. 140 WITH CONSULT-II......................................................................................... 140 WITH GST................................................................................................ 140 Diagnostic Procedure........................................................................................ 140 DTC P0705 PARK/NEUTRAL POSITION SWITCH.......................................................................... 141 Description................................................................................................. 141 CONSULT-II Reference Value.................................................................................. 141 On Board Diagnosis Logic.................................................................................... 141 Possible Cause.............................................................................................. 141 DTC Confirmation Procedure.................................................................................. 141 WITH CONSULT-II......................................................................................... 141 WITH GST................................................................................................ 141 Wiring Diagram — AT — PNP/SW................................................................................ 142 Diagnostic Procedure........................................................................................ 143 DTC P0717 TURBINE REVOLUTION SENSOR............................................................................. 145 Description................................................................................................. 145 CONSULT-II Reference Value.................................................................................. 145 On Board Diagnosis Logic.................................................................................... 145 Possible Cause.............................................................................................. 145 DTC Confirmation Procedure.................................................................................. 145 WITH CONSULT-II......................................................................................... 145 WITH GST................................................................................................ 145 Diagnostic Procedure........................................................................................ 146 DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR).......................................................... 147 Description................................................................................................. 147 CONSULT-II Reference Value.................................................................................. 147 On Board Diagnosis Logic.................................................................................... 147 Possible Cause.............................................................................................. 147 DTC Confirmation Procedure.................................................................................. 147 WITH CONSULT-II......................................................................................... 147 WITH GST................................................................................................ 148 Wiring Diagram — AT — VSSA/T................................................................................ 149 Diagnostic Procedure........................................................................................ 150 DTC P0725 ENGINE SPEED SIGNAL................................................................................... 152 Description................................................................................................. 152 CONSULT-II Reference Value.................................................................................. 152 On Board Diagnosis Logic.................................................................................... 152 Possible Cause.............................................................................................. 152 DTC Confirmation Procedure.................................................................................. 152 WITH CONSULT-II......................................................................................... 152 Diagnostic Procedure........................................................................................ 153 DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE................................................................ 154 Description................................................................................................. 154 CONSULT-II Reference Value.................................................................................. 154 On Board Diagnosis Logic.................................................................................... 154 Possible Cause.............................................................................................. 154 DTC Confirmation Procedure.................................................................................. 154 WITH CONSULT-II......................................................................................... 154 WITH GST................................................................................................ 154 Diagnostic Procedure........................................................................................ 155 DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)........................................................................ 156 Description................................................................................................. 156 CONSULT-II Reference Value.................................................................................. 156 On Board Diagnosis Logic.................................................................................... 156 Possible Cause.............................................................................................. 156 DTC Confirmation Procedure.................................................................................. 156 WITH CONSULT-II......................................................................................... 156 WITH GST................................................................................................ 157 Diagnostic Procedure........................................................................................ 157 DTC P0745 LINE PRESSURE SOLENOID VALVE.......................................................................... 158 Description................................................................................................. 158 CONSULT-II Reference Value.................................................................................. 158 On Board Diagnosis Logic.................................................................................... 158 Possible Cause.............................................................................................. 158 DTC Confirmation Procedure.................................................................................. 158 WITH CONSULT-II......................................................................................... 158 WITH GST................................................................................................ 158 Diagnostic Procedure........................................................................................ 159 DTC P1705 THROTTLE POSITION SENSOR.............................................................................. 160 Description................................................................................................. 160 CONSULT-II Reference Value.................................................................................. 160 On Board Diagnosis Logic.................................................................................... 160 Possible Cause.............................................................................................. 160 DTC Confirmation Procedure.................................................................................. 160 WITH CONSULT-II......................................................................................... 160 Diagnostic Procedure........................................................................................ 161 DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT.................................................................. 163 Description................................................................................................. 163 CONSULT-II Reference Value.................................................................................. 163 On Board Diagnosis Logic.................................................................................... 163 Possible Cause.............................................................................................. 163 DTC Confirmation Procedure.................................................................................. 163 WITH CONSULT-II......................................................................................... 163 WITH GST................................................................................................ 163 Wiring Diagram — AT — FTS................................................................................... 164 Diagnostic Procedure........................................................................................ 165 Component Inspection........................................................................................ 167 A/T FLUID TEMPERATURE SENSOR 1.......................................................................... 167 A/T FLUID TEMPERATURE SENSOR 2.......................................................................... 167 DTC P1721 VEHICLE SPEED SENSOR MTR.............................................................................. 168 Description................................................................................................. 168 CONSULT-II Reference Value.................................................................................. 168 On Board Diagnosis Logic.................................................................................... 168 Possible Cause.............................................................................................. 168 DTC Confirmation Procedure.................................................................................. 168 WITH CONSULT-II......................................................................................... 168 Diagnostic Procedure........................................................................................ 169 DTC P1730 A/T INTERLOCK......................................................................................... 170 Description................................................................................................. 170 On Board Diagnosis Logic.................................................................................... 170 Possible Cause.............................................................................................. 170 DTC Confirmation Procedure.................................................................................. 170 WITH CONSULT-II......................................................................................... 170 WITH GST................................................................................................ 170 Judgement of A/T Interlock.................................................................................. 171 A/T INTERLOCK COUPLING PATTERN TABLE.................................................................... 171 Diagnostic Procedure........................................................................................ 171 DTC P1731 A/T 1ST ENGINE BRAKING................................................................................ 173 Description................................................................................................. 173 CONSULT-II Reference Value.................................................................................. 173 On Board Diagnosis Logic.................................................................................... 173 Possible Cause.............................................................................................. 173 DTC Confirmation Procedure.................................................................................. 173 WITH CONSULT-II......................................................................................... 173 Diagnostic Procedure........................................................................................ 174 DTC P1752 INPUT CLUTCH SOLENOID VALVE........................................................................... 175 Description................................................................................................. 175 CONSULT-II Reference Value.................................................................................. 175 On Board Diagnosis Logic.................................................................................... 175 Possible Cause.............................................................................................. 175 DTC Confirmation Procedure.................................................................................. 175 WITH CONSULT-II......................................................................................... 175 WITH GST................................................................................................ 175 Diagnostic Procedure........................................................................................ 176 DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION.................................................................. 177 Description................................................................................................. 177 CONSULT-II Reference Value.................................................................................. 177 On Board Diagnosis Logic.................................................................................... 177 Possible Cause.............................................................................................. 177 DTC Confirmation Procedure.................................................................................. 177 WITH CONSULT-II......................................................................................... 177 WITH GST................................................................................................ 178 Diagnostic Procedure........................................................................................ 178 DTC P1757 FRONT BRAKE SOLENOID VALVE............................................................................ 179 Description................................................................................................. 179 CONSULT-II Reference Value.................................................................................. 179 On Board Diagnosis Logic.................................................................................... 179 Possible Cause.............................................................................................. 179 DTC Confirmation Procedure.................................................................................. 179 WITH CONSULT-II......................................................................................... 179 WITH GST................................................................................................ 179 Diagnostic Procedure........................................................................................ 180 DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION................................................................... 181 Description................................................................................................. 181 CONSULT-II Reference Value.................................................................................. 181 On Board Diagnosis Logic.................................................................................... 181 Possible Cause.............................................................................................. 181 DTC Confirmation Procedure.................................................................................. 181 WITH CONSULT-II......................................................................................... 181 WITH GST................................................................................................ 182 Diagnostic Procedure........................................................................................ 182 DTC P1762 DIRECT CLUTCH SOLENOID VALVE.......................................................................... 183 Description................................................................................................. 183 CONSULT-II Reference Value.................................................................................. 183 On Board Diagnosis Logic.................................................................................... 183 Possible Cause.............................................................................................. 183 DTC Confirmation Procedure.................................................................................. 183 WITH CONSULT-II......................................................................................... 183 WITH GST................................................................................................ 183 Diagnostic Procedure........................................................................................ 184 DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION................................................................. 185 Description................................................................................................. 185 CONSULT-II Reference Value.................................................................................. 185 On Board Diagnosis Logic.................................................................................... 185 Possible Cause.............................................................................................. 185 DTC Confirmation Procedure.................................................................................. 185 WITH CONSULT-II......................................................................................... 185 WITH GST................................................................................................ 185 Diagnostic Procedure........................................................................................ 186 DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE............................................................ 187 Description................................................................................................. 187 CONSULT-II Reference Value.................................................................................. 187 On Board Diagnosis Logic.................................................................................... 187 Possible Cause.............................................................................................. 187 DTC Confirmation Procedure.................................................................................. 187 WITH CONSULT-II......................................................................................... 187 WITH GST................................................................................................ 187 Diagnostic Procedure........................................................................................ 188 DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE FUNCTION................................................... 189 Description................................................................................................. 189 CONSULT-II Reference Value.................................................................................. 189 On Board Diagnosis Logic.................................................................................... 189 Possible Cause.............................................................................................. 189 DTC Confirmation Procedure.................................................................................. 189 WITH CONSULT-II......................................................................................... 189 WITH GST................................................................................................ 190 Diagnostic Procedure........................................................................................ 190 DTC P1772 LOW COAST BRAKE SOLENOID VALVE........................................................................ 191 Description................................................................................................. 191 CONSULT-II Reference Value.................................................................................. 191 On Board Diagnosis Logic.................................................................................... 191 Possible Cause.............................................................................................. 191 DTC Confirmation Procedure.................................................................................. 191 WITH CONSULT-II......................................................................................... 191 WITH GST................................................................................................ 191 Diagnostic Procedure........................................................................................ 192 DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION............................................................... 193 Description................................................................................................. 193 CONSULT-II Reference Value.................................................................................. 193 On Board Diagnosis Logic.................................................................................... 193 Possible Cause.............................................................................................. 193 DTC Confirmation Procedure.................................................................................. 193 WITH CONSULT-II......................................................................................... 193 WITH GST................................................................................................ 193 Diagnostic Procedure........................................................................................ 194 DTC P1841 ATF PRESSURE SWITCH 1................................................................................. 195 Description................................................................................................. 195 CONSULT-II Reference Value.................................................................................. 195 On Board Diagnosis Logic.................................................................................... 195 Possible Cause.............................................................................................. 195 DTC Confirmation Procedure.................................................................................. 195 WITH CONSULT-II......................................................................................... 195 Diagnostic Procedure........................................................................................ 196 DTC P1843 ATF PRESSURE SWITCH 3................................................................................. 197 Description................................................................................................. 197 CONSULT-II Reference Value.................................................................................. 197 On Board Diagnosis Logic.................................................................................... 197 Possible Cause.............................................................................................. 197 DTC Confirmation Procedure.................................................................................. 197 WITH CONSULT-II......................................................................................... 197 Diagnostic Procedure........................................................................................ 198 DTC P1845 ATF PRESSURE SWITCH 5................................................................................. 199 Description................................................................................................. 199 CONSULT-II Reference Value.................................................................................. 199 On Board Diagnosis Logic.................................................................................... 199 Possible Cause.............................................................................................. 199 DTC Confirmation Procedure.................................................................................. 199 WITH CONSULT-II......................................................................................... 199 Diagnostic Procedure........................................................................................ 200 DTC P1846 ATF PRESSURE SWITCH 6................................................................................. 201 Description................................................................................................. 201 CONSULT-II Reference Value.................................................................................. 201 On Board Diagnosis Logic.................................................................................... 201 Possible Cause.............................................................................................. 201 DTC Confirmation Procedure.................................................................................. 201 WITH CONSULT-II......................................................................................... 201 Diagnostic Procedure........................................................................................ 202 MAIN POWER SUPPLY AND GROUND CIRCUIT............................................................................ 203 Wiring Diagram — AT — MAIN.................................................................................. 203 Diagnostic Procedure........................................................................................ 204 CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION CIRCUIT................................................ 207 CONSULT-II Reference Value.................................................................................. 207 Diagnostic Procedure........................................................................................ 207 BRAKE SIGNAL CIRCUIT............................................................................................ 208 CONSULT-II Reference Value.................................................................................. 208 Diagnostic Procedure........................................................................................ 208 OVERDRIVE CONTROL SWITCH........................................................................................ 209 CONSULT-II Reference Value.................................................................................. 209 Diagnostic Procedure........................................................................................ 209 TROUBLE DIAGNOSIS FOR SYMPTOMS.................................................................................. 211 Wiring Diagram — AT — NONDTC................................................................................ 211 O/D OFF Indicator Lamp Does Not Come On..................................................................... 213 SYMPTOM:................................................................................................ 213 DIAGNOSTIC PROCEDURE.................................................................................... 213 Engine Cannot Be Started In “P” or “N” Position............................................................. 214 SYMPTOM:................................................................................................ 214 DIAGNOSTIC PROCEDURE.................................................................................... 214 In “P” Position, Vehicle Moves When Pushed.................................................................. 215 SYMPTOM:................................................................................................ 215 DIAGNOSTIC PROCEDURE.................................................................................... 215 In “N” Position, Vehicle Moves.............................................................................. 216 SYMPTOM:................................................................................................ 216 DIAGNOSTIC PROCEDURE.................................................................................... 216 Large Shock (“N” to “D” Position)........................................................................... 217 SYMPTOM:................................................................................................ 217 DIAGNOSTIC PROCEDURE.................................................................................... 217 Vehicle Does Not Creep Backward In “R” Position............................................................. 219 SYMPTOM:................................................................................................ 219 DIAGNOSTIC PROCEDURE.................................................................................... 219 Vehicle Does Not Creep Forward In “D” Position.............................................................. 222 SYMPTOM:................................................................................................ 222 DIAGNOSTIC PROCEDURE.................................................................................... 222 Vehicle Cannot Be Started From D............................................................................ 224 SYMPTOM:................................................................................................ 224 DIAGNOSTIC PROCEDURE.................................................................................... 224 A/T Does Not Shift: D....................................................................................... 226 SYMPTOM:................................................................................................ 226 DIAGNOSTIC PROCEDURE.................................................................................... 226 A/T Does Not Shift: D....................................................................................... 228 SYMPTOM:................................................................................................ 228 DIAGNOSTIC PROCEDURE.................................................................................... 228 A/T Does Not Shift: D....................................................................................... 230 SYMPTOM:................................................................................................ 230 DIAGNOSTIC PROCEDURE.................................................................................... 230 A/T Does Not Shift: D....................................................................................... 232 SYMPTOM:................................................................................................ 232 DIAGNOSTIC PROCEDURE.................................................................................... 232 A/T Does Not Perform Lock-up................................................................................ 234 SYMPTOM:................................................................................................ 234 DIAGNOSTIC PROCEDURE.................................................................................... 234 A/T Does Not Hold Lock-up Condition......................................................................... 236 SYMPTOM:................................................................................................ 236 DIAGNOSTIC PROCEDURE.................................................................................... 236 Lock-up Is Not Released..................................................................................... 238 SYMPTOM:................................................................................................ 238 DIAGNOSTIC PROCEDURE.................................................................................... 238 Engine Speed Does Not Return to Idle........................................................................ 239 SYMPTOM:................................................................................................ 239 DIAGNOSTIC PROCEDURE.................................................................................... 239 A/T Does Not Shift: 5th gear Æ 4th gear..................................................................... 241 SYMPTOM:................................................................................................ 241 DIAGNOSTIC PROCEDURE.................................................................................... 241 A/T Does Not Shift: 4th gear Æ 3rd gear..................................................................... 243 SYMPTOM:................................................................................................ 243 DIAGNOSTIC PROCEDURE.................................................................................... 243 A/T Does Not Shift: 3rd gear Æ 2nd gear..................................................................... 245 SYMPTOM:................................................................................................ 245 DIAGNOSTIC PROCEDURE.................................................................................... 245 A/T Does Not Shift: 2nd gear Æ 1st gear..................................................................... 247 SYMPTOM:................................................................................................ 247 DIAGNOSTIC PROCEDURE.................................................................................... 247 Vehicle Does Not Decelerate By Engine Brake................................................................. 249 SYMPTOM:................................................................................................ 249 DIAGNOSTIC PROCEDURE.................................................................................... 249 SHIFT CONTROL SYSTEM............................................................................................ 251 Control Device Removal and Installation..................................................................... 251 REMOVAL................................................................................................. 252 INSTALLATION............................................................................................ 252 Adjustment of A/T Position.................................................................................. 252 Checking of A/T Position.................................................................................... 252 A/T SHIFT LOCK SYSTEM........................................................................................... 253 Description................................................................................................. 253 Shift Lock System Electrical Parts Location................................................................. 253 Wiring Diagram — A/T — SHIFT................................................................................ 254 Diagnostic Procedure........................................................................................ 255 KEY INTERLOCK CABLE............................................................................................. 258 Components.................................................................................................. 258 Removal and Installation.................................................................................... 259 REMOVAL................................................................................................. 259 INSTALLATION............................................................................................ 260 ON-VEHICLE SERVICE.............................................................................................. 261 Oil Pan..................................................................................................... 261 REMOVAL AND INSTALLATION................................................................................ 261 Removal............................................................................................. 261 Installation........................................................................................ 261 Control Valve With TCM and A/T Fluid Temperature Sensor 2................................................... 263 COMPONENTS.............................................................................................. 263 CONTROL VALVE WITH TCM REMOVAL AND INSTALLATION......................................................... 264 Removal............................................................................................. 264 Installation........................................................................................ 267 A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION................................................. 270 Removal............................................................................................. 270 Installation........................................................................................ 271 Rear Oil Seal............................................................................................... 272 REMOVAL AND INSTALLATION................................................................................ 272 Removal............................................................................................. 272 Installation........................................................................................ 272 AIR BREATHER HOSE............................................................................................... 273 Removal and Installation.................................................................................... 273 4x2..................................................................................................... 273 4x4..................................................................................................... 274 A/T FLUID COOLER................................................................................................ 275 Removal and Installation.................................................................................... 275 TRANSMISSION ASSEMBLY........................................................................................... 276 Removal and Installation (2WD).............................................................................. 276 COMPONENTS.............................................................................................. 276 REMOVAL................................................................................................. 276 INSPECTION.............................................................................................. 278 Installation and Inspection of Torque Converter..................................................... 278 I....................................................................................................... 278 Removal and Installation (4WD).............................................................................. 279 COMPONENTS.............................................................................................. 279 REMOVAL................................................................................................. 279 INSPECTION.............................................................................................. 281 Installation and Inspection of Torque Converter..................................................... 281 I....................................................................................................... 281 OVERHAUL........................................................................................................ 282 Components.................................................................................................. 282 Oil Channel................................................................................................. 290 Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings................................ 292 DISASSEMBLY..................................................................................................... 294 Disassembly................................................................................................. 294 REPAIR FOR COMPONENT PARTS...................................................................................... 311 Oil Pump.................................................................................................... 311 COMPONENTS.............................................................................................. 311 DISASSEMBLY............................................................................................. 311 ASSEMBLY................................................................................................ 312 Front Sun Gear, 3rd One-Way Clutch.......................................................................... 314 COMPONENTS.............................................................................................. 314 DISASSEMBLY............................................................................................. 314 INSPECTION.............................................................................................. 315 3rd One-way Clutch.................................................................................. 315 Front Sun Gear Snap Ring............................................................................ 315 Front Sun Gear...................................................................................... 315 ASSEMBLY................................................................................................ 315 Front Carrier, Input Clutch, Rear Internal Gear............................................................. 316 COMPONENTS.............................................................................................. 316 DISASSEMBLY............................................................................................. 317 INSPECTION.............................................................................................. 318 Front Carrier Snap Ring............................................................................. 318 Input Clutch Snap Ring.............................................................................. 318 Input Clutch Drum................................................................................... 318 Input Clutch Drive Plates........................................................................... 318 Input Clutch Retaining Plate and Driven Plates...................................................... 318 Front Carrier....................................................................................... 319 Rear Internal Gear.................................................................................. 319 ASSEMBLY................................................................................................ 320 Mid Sun Gear, Rear Sun Gear, High and Low Reverse Clutch Hub................................................ 322 COMPONENTS.............................................................................................. 322 DISASSEMBLY............................................................................................. 322 INSPECTION.............................................................................................. 324 High and Low Reverse Clutch Hub Snap Ring, Rear Sun Gear Snap Ring.................................. 324 1st One-way Clutch.................................................................................. 324 Mid Sun Gear........................................................................................ 324 Rear Sun Gear....................................................................................... 324 High and Low Reverse Clutch Hub..................................................................... 324 ASSEMBLY................................................................................................ 325 High and Low Reverse Clutch................................................................................. 327 COMPONENTS.............................................................................................. 327 DISASSEMBLY............................................................................................. 327 INSPECTION.............................................................................................. 328 High and Low Reverse Clutch Snap Ring............................................................... 328 High and Low Reverse Clutch Drive Plates............................................................ 328 High and Low Reverse Clutch Retaining Plate and Driven Plates....................................... 328 ASSEMBLY................................................................................................ 328 Direct Clutch............................................................................................... 329 COMPONENTS.............................................................................................. 329 DISASSEMBLY............................................................................................. 329 INSPECTION.............................................................................................. 329 Direct Clutch Snap Ring............................................................................. 329 Direct Clutch Drive Plates.......................................................................... 329 Direct Clutch Retaining Plate and Driven Plates..................................................... 329 ASSEMBLY................................................................................................ 330 ASSEMBLY........................................................................................................ 331 Assembly (1)................................................................................................ 331 Adjustment.................................................................................................. 343 TOTAL END PLAY.......................................................................................... 343 Assembly (2)................................................................................................ 346 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................................... 353 General Specifications...................................................................................... 353 Vehicle Speed at Which Gear Shifting Occurs................................................................. 353 Vehicle Speed at Which Lock-up Occurs/Releases.............................................................. 354 Stall Speed................................................................................................. 354 Line Pressure............................................................................................... 354 A/T Fluid Temperature Sensor................................................................................ 354 Turbine Revolution Sensor................................................................................... 355 Vehicle Speed Sensor A/T (Revolution Sensor)................................................................ 355 Reverse brake............................................................................................... 355 Total End Play.............................................................................................. 355 BEARING RACE FOR ADJUSTING TOTAL END PLAY............................................................... 355 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 atc..................................................................................................................... 357 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents................................................................................................... 357 PRECAUTIONS..................................................................................................... 361 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 361 Precautions for Working with HFC-134a (R-134a).............................................................. 361 Contaminated Refrigerant.................................................................................... 361 General Refrigerant Precautions............................................................................. 362 Precautions for Leak Detection Dye.......................................................................... 362 A/C Identification Label.................................................................................... 362 Precautions for Refrigerant Connection...................................................................... 362 FEATURES OF NEW TYPE REFRIGERANT CONNECTION............................................................. 363 O-RING AND REFRIGERANT CONNECTION....................................................................... 364 O-Ring Part Numbers and Specifications.............................................................. 366 Precautions for Servicing Compressor........................................................................ 367 Precautions for Service Equipment........................................................................... 367 RECOVERY/RECYCLING EQUIPMENT............................................................................ 367 ELECTRONIC LEAK DETECTOR................................................................................ 367 VACUUM PUMP............................................................................................. 368 MANIFOLD GAUGE SET...................................................................................... 368 SERVICE HOSES........................................................................................... 368 SERVICE COUPLERS........................................................................................ 369 REFRIGERANT WEIGHT SCALE................................................................................ 369 CHARGING CYLINDER....................................................................................... 369 PREPARATION..................................................................................................... 370 Special Service Tools....................................................................................... 370 HFC-134a (R-134a) Service Tools and Equipment............................................................... 370 Commercial Service Tools.................................................................................... 373 REFRIGERATION SYSTEM............................................................................................ 374 Components.................................................................................................. 374 FRONT REFRIGERATION SYSTEM.............................................................................. 374 REAR REFRIGERATION SYSTEM............................................................................... 375 Refrigerant Cycle........................................................................................... 376 REFRIGERANT FLOW........................................................................................ 376 FREEZE PROTECTION....................................................................................... 376 Refrigerant System Protection............................................................................... 377 REFRIGERANT PRESSURE SENSOR............................................................................. 377 PRESSURE RELIEF VALVE................................................................................... 377 OIL............................................................................................................. 378 Maintenance of Oil Quantity in Compressor................................................................... 378 OIL..................................................................................................... 378 CHECKING AND ADJUSTING.................................................................................. 378 Oil Adjusting Procedure for Components Replacement Except Compressor................................ 378 Oil Adjustment Procedure for Compressor Replacement................................................. 379 AIR CONDITIONER CONTROL......................................................................................... 381 Description................................................................................................. 381 Operation................................................................................................... 381 AIR MIX DOORS CONTROL................................................................................... 381 BLOWER SPEED CONTROL.................................................................................... 381 INTAKE DOOR CONTROL..................................................................................... 381 MODE DOOR CONTROL....................................................................................... 381 DEFROSTER DOOR CONTROL.................................................................................. 381 MAGNET CLUTCH CONTROL................................................................................... 382 SELF-DIAGNOSTIC SYSTEM.................................................................................. 382 Description of Control System............................................................................... 383 Control Operation........................................................................................... 383 DISPLAY SCREEN.......................................................................................... 384 AUTO SWITCH............................................................................................. 384 TEMPERATURE CONTROL DIAL (TEMPERATURE CONTROL) (DRIVER SIDE)............................................ 384 TEMPERATURE CONTROL DIAL (TEMPERATURE CONTROL) (PASSENGER SIDE)......................................... 384 TEMPERATURE CONTROL DIAL (TEMPERATURE AND MODE CONTROL) (REAR).......................................... 384 RECIRCULATION () SWITCH................................................................................. 384 DEFROSTER () SWITCH..................................................................................... 384 REAR WINDOW DEFOGGER SWITCH............................................................................. 384 OFF SWITCH.............................................................................................. 384 A/C SWITCH.............................................................................................. 384 MODE SWITCH (FRONT)..................................................................................... 384 FRONT BLOWER CONTROL DIAL............................................................................... 384 MODE SWITCH (REAR)...................................................................................... 384 TEMPERATURE CONTROL DIAL (TEMPERATURE AND MODE CONTROL)................................................. 385 REAR BLOWER CONTROL DIAL................................................................................ 385 Discharge Air Flow.......................................................................................... 386 FRONT................................................................................................... 386 REAR.................................................................................................... 386 System Description (Front).................................................................................. 387 SWITCHES AND THEIR CONTROL FUNCTION..................................................................... 387 System Description (Rear)................................................................................... 388 SWITCHES AND THEIR CONTROL FUNCTION..................................................................... 388 CAN Communication System Description........................................................................ 389 TROUBLE DIAGNOSIS............................................................................................... 390 CONSULT-II Function (BCM)................................................................................... 390 CONSULT-II BASIC OPERATION.............................................................................. 390 DATA MONITOR............................................................................................ 391 Operation Procedure................................................................................. 391 Display Item List................................................................................... 391 How to Perform Trouble Diagnosis for Quick and Accurate Repair.............................................. 392 WORK FLOW............................................................................................... 392 SYMPTOM TABLE........................................................................................... 392 Component Parts and Harness Connector Location.............................................................. 393 ENGINE COMPARTMENT...................................................................................... 393 FRONT PASSENGER COMPARTMENT............................................................................. 394 REAR PASSENGER COMPARTMENT.............................................................................. 395 Schematic................................................................................................... 396 Wiring Diagram —A/C,A—...................................................................................... 397 Front Air Control Terminals and Reference Value............................................................. 405 FRONT AIR CONTROL HARNESS CONNECTOR TERMINAL LAYOUT..................................................... 405 TERMINALS AND REFERENCE VALUE FOR FRONT AIR CONTROL..................................................... 405 A/C System Self-diagnosis Function.......................................................................... 407 DESCRIPTION............................................................................................. 407 SELF-DIAGNOSIS CODE CHART........................................................................... 408 Operational Check (Front)................................................................................... 409 CHECKING MEMORY FUNCTION................................................................................ 409 CHECKING BLOWER......................................................................................... 409 CHECKING DISCHARGE AIR.................................................................................. 409 CHECKING RECIRCULATION.................................................................................. 409 CHECKING TEMPERATURE DECREASE........................................................................... 410 CHECKING TEMPERATURE INCREASE........................................................................... 410 CHECK A/C SWITCH........................................................................................ 410 CHECKING AUTO MODE...................................................................................... 410 Operational Check (Rear).................................................................................... 411 CHECKING BLOWER......................................................................................... 411 CHECKING TEMPERATURE DECREASE........................................................................... 411 CHECKING TEMPERATURE INCREASE........................................................................... 411 Power Supply and Ground Circuit for Front Air Control....................................................... 412 INSPECTION FLOW......................................................................................... 412 COMPONENT DESCRIPTION................................................................................... 413 Front Air Control................................................................................... 413 Potentio Temperature Control (PTC).................................................................. 413 DIAGNOSTIC PROCEDURE FOR A/C SYSTEM..................................................................... 413 Mode Door Motor Circuit..................................................................................... 415 INSPECTION FLOW......................................................................................... 415 SYSTEM DESCRIPTION...................................................................................... 416 Component Parts..................................................................................... 416 System Operation.................................................................................... 416 Mode Door Control Specification..................................................................... 416 COMPONENT DESCRIPTION................................................................................... 417 Mode Door Motor..................................................................................... 417 DIAGNOSTIC PROCEDURE FOR MODE DOOR MOTOR................................................................ 417 Air Mix Door Motor Circuit.................................................................................. 419 INSPECTION FLOW......................................................................................... 419 SYSTEM DESCRIPTION...................................................................................... 420 Component Parts..................................................................................... 420 System Operation.................................................................................... 420 Air Mix Door Control Specification.................................................................. 420 COMPONENT DESCRIPTION................................................................................... 421 Air Mix Door Motors................................................................................. 421 DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (DRIVER).................................................... 421 DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (PASSENGER)................................................. 423 DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (REAR)...................................................... 425 Intake Door Motor Circuit................................................................................... 428 INSPECTION FLOW......................................................................................... 428 SYSTEM DESCRIPTION...................................................................................... 429 Component Parts..................................................................................... 429 System Operation.................................................................................... 429 Intake Door Control Specification................................................................... 429 COMPONENT DESCRIPTION................................................................................... 430 Intake door motor................................................................................... 430 DIAGNOSTIC PROCEDURE FOR INTAKE DOOR MOTOR.............................................................. 430 Front Blower Motor Circuit.................................................................................. 431 INSPECTION FLOW......................................................................................... 431 SYSTEM DESCRIPTION...................................................................................... 432 Component Parts..................................................................................... 432 System Operation.................................................................................... 432 Automatic Mode...................................................................................... 432 Starting Blower Speed Control....................................................................... 432 Blower Speed Compensation - Sunload................................................................. 433 Blower Speed Control Specification.................................................................. 433 COMPONENT DESCRIPTION................................................................................... 433 Variable Blower Control............................................................................. 433 DIAGNOSTIC PROCEDURE FOR BLOWER MOTOR................................................................... 433 COMPONENT INSPECTION.................................................................................... 437 Front Blower Motor Relay............................................................................ 437 Front Blower Motor.................................................................................. 437 Rear Blower Motor Circuit................................................................................... 438 INSPECTION FLOW......................................................................................... 438 SYSTEM DESCRIPTION...................................................................................... 439 Component Parts..................................................................................... 439 System Operation.................................................................................... 439 Rear Blower Control................................................................................. 439 DIAGNOSTIC PROCEDURE FOR REAR BLOWER MOTOR.............................................................. 439 Rear Fan Switch (Rear) Circuit...................................................................... 439 Trouble Diagnosis Procedure For Rear Blower Motor (1 - 4 Speed)..................................... 441 Inspection Flow..................................................................................... 441 COMPONENT INSPECTION.................................................................................... 447 Rear Blower Motor Relay............................................................................. 447 Rear Air Control.................................................................................... 447 Rear Blower Switch (Front).......................................................................... 447 Rear Blower Motor................................................................................... 448 Rear Blower Motor Resistor.......................................................................... 448 Rear Air Control Circuit.................................................................................... 449 INSPECTION FLOW......................................................................................... 449 SYSTEM DESCRIPTION...................................................................................... 450 Component Parts..................................................................................... 450 System Operation.................................................................................... 450 Rear Air Control.................................................................................... 450 DIAGNOSTIC PROCEDURE FOR REAR AIR CONTROL............................................................... 450 Magnet Clutch Circuit....................................................................................... 452 INSPECTION FLOW......................................................................................... 452 SYSTEM DESCRIPTION...................................................................................... 453 Low Temperature Protection Control.................................................................. 453 DIAGNOSTIC PROCEDURE FOR MAGNET CLUTCH.................................................................. 453 Insufficient Cooling........................................................................................ 458 INSPECTION FLOW......................................................................................... 458 PERFORMANCE TEST DIAGNOSES.............................................................................. 459 PERFORMANCE CHART....................................................................................... 461 Test Condition...................................................................................... 461 Test Reading........................................................................................ 461 Trouble Diagnoses for Unusual Pressure.................................................................. 462 Both High- and Low-pressure Sides are Too High...................................................... 462 High-pressure Side is Too High and Low-pressure Side is Too Low..................................... 462 High-pressure Side is Too Low and Low-pressure Side is Too High..................................... 463 Both High- and Low-pressure Sides are Too Low....................................................... 463 Low-pressure Side Sometimes Becomes Negative........................................................ 464 Low-pressure Side Becomes Negative.................................................................. 464 Insufficient Heating........................................................................................ 465 INSPECTION FLOW......................................................................................... 465 Heater Pump Circuit......................................................................................... 466 SYSTEM DESCRIPTION...................................................................................... 466 Component Parts..................................................................................... 466 System Operation.................................................................................... 466 DIAGNOSTIC PROCEDURE FOR HEATER PUMP CIRCUIT............................................................ 467 COMPONENT INSPECTION.................................................................................... 468 Heater Pump Relay................................................................................... 468 Noise....................................................................................................... 469 INSPECTION FLOW......................................................................................... 469 Self-diagnosis.............................................................................................. 471 INSPECTION FLOW......................................................................................... 471 Memory Function............................................................................................. 472 INSPECTION FLOW......................................................................................... 472 Ambient Sensor 1 Circuit.................................................................................... 473 COMPONENT DESCRIPTION................................................................................... 473 Ambient Sensor 1.................................................................................... 473 AMBIENT TEMPERATURE INPUT PROCESS....................................................................... 473 DIAGNOSTIC PROCEDURE FOR AMBIENT SENSOR 1............................................................... 473 COMPONENT INSPECTION.................................................................................... 475 Ambient Sensor 1.................................................................................... 475 In-vehicle Sensor Circuit................................................................................... 476 COMPONENT DESCRIPTION................................................................................... 476 In-vehicle Sensor................................................................................... 476 DIAGNOSTIC PROCEDURE FOR IN-VEHICLE SENSOR.............................................................. 476 COMPONENT INSPECTION.................................................................................... 478 In-vehicle Sensor................................................................................... 478 Optical Sensor Circuit...................................................................................... 479 COMPONENT DESCRIPTION................................................................................... 479 OPTICAL INPUT PROCESS................................................................................... 479 DIAGNOSTIC PROCEDURE FOR OPTICAL SENSOR................................................................. 479 Intake Sensor Circuit....................................................................................... 481 COMPONENT DESCRIPTION................................................................................... 481 Intake Sensor....................................................................................... 481 DIAGNOSTIC PROCEDURE FOR INTAKE SENSOR.................................................................. 481 COMPONENT INSPECTION.................................................................................... 482 Intake Sensor....................................................................................... 482 CONTROL UNIT.................................................................................................... 483 Removal and Installation.................................................................................... 483 FRONT AIR CONTROL....................................................................................... 483 Removal............................................................................................. 483 Installation........................................................................................ 483 REAR AIR CONTROL........................................................................................ 483 Removal............................................................................................. 483 Installation........................................................................................ 483 AMBIENT SENSOR.................................................................................................. 484 Removal and Installation.................................................................................... 484 REMOVAL................................................................................................. 484 INSTALLATION............................................................................................ 484 IN-VEHICLE SENSOR............................................................................................... 485 Removal and Installation.................................................................................... 485 REMOVAL................................................................................................. 485 INSTALLATION............................................................................................ 485 OPTICAL SENSOR.................................................................................................. 486 Removal and Installation.................................................................................... 486 INTAKE SENSOR................................................................................................... 487 Removal and Installation.................................................................................... 487 REMOVAL................................................................................................. 487 INSTALLATION............................................................................................ 487 BLOWER MOTOR.................................................................................................... 488 Components.................................................................................................. 488 Removal and Installation.................................................................................... 488 FRONT BLOWER MOTOR...................................................................................... 488 Removal............................................................................................. 488 Installation........................................................................................ 488 REAR BLOWER MOTOR....................................................................................... 489 Removal............................................................................................. 489 Installation........................................................................................ 489 IN-CABIN MICROFILTER............................................................................................ 490 Removal and Installation.................................................................................... 490 FUNCTION................................................................................................ 490 REPLACEMENT TIMING...................................................................................... 490 REPLACEMENT PROCEDURE................................................................................... 490 HEATER & COOLING UNIT ASSEMBLY.................................................................................. 492 Components.................................................................................................. 492 Removal and Installation.................................................................................... 493 FRONT HEATER AND COOLING UNIT ASSEMBLY.................................................................. 493 Removal............................................................................................. 493 Installation........................................................................................ 494 REAR HEATER AND COOLING UNIT ASSEMBLY................................................................... 494 Removal............................................................................................. 494 Installation........................................................................................ 494 HEATER CORE..................................................................................................... 496 Components.................................................................................................. 496 Removal and Installation.................................................................................... 497 FRONT HEATER CORE....................................................................................... 497 Removal............................................................................................. 497 Installation........................................................................................ 497 REAR HEATER CORE........................................................................................ 497 Removal............................................................................................. 497 Installation........................................................................................ 497 HEATER PUMP..................................................................................................... 498 Removal and Installation.................................................................................... 498 REMOVAL................................................................................................. 498 INSTALLATION............................................................................................ 498 INTAKE DOOR MOTOR............................................................................................... 499 Removal and Installation.................................................................................... 499 REMOVAL................................................................................................. 499 INSTALLATION............................................................................................ 499 MODE DOOR MOTOR................................................................................................. 500 Removal and Installation.................................................................................... 500 REMOVAL................................................................................................. 500 INSTALLATION............................................................................................ 500 AIR MIX DOOR MOTOR.............................................................................................. 501 Components.................................................................................................. 501 Removal and Installation.................................................................................... 501 FRONT AIR MIX DOOR MOTOR (DRIVER)....................................................................... 501 Removal............................................................................................. 501 Installation........................................................................................ 501 FRONT AIR MIX DOOR MOTOR (PASSENGER).................................................................... 501 Removal............................................................................................. 501 Installation........................................................................................ 501 REAR AIR MIX DOOR MOTOR................................................................................. 502 Removal............................................................................................. 502 Installation........................................................................................ 502 VARIABLE BLOWER CONTROL......................................................................................... 503 Removal and Installation.................................................................................... 503 REMOVAL................................................................................................. 503 INSTALLATION............................................................................................ 503 REAR BLOWER MOTOR RESISTOR...................................................................................... 504 Removal and Installation.................................................................................... 504 REMOVAL................................................................................................. 504 INSTALLATION............................................................................................ 504 DUCTS AND GRILLES............................................................................................... 505 Components.................................................................................................. 505 Removal and Installation.................................................................................... 507 DEFROSTER NOZZLE........................................................................................ 507 Removal............................................................................................. 507 Installation........................................................................................ 507 RH AND LH SIDE DEMISTER DUCT............................................................................ 507 Removal............................................................................................. 507 Installation........................................................................................ 508 RH AND LH VENTILATOR DUCT............................................................................... 508 Removal............................................................................................. 508 Installation........................................................................................ 508 CENTER VENTILATOR DUCT.................................................................................. 508 Removal............................................................................................. 508 Installation........................................................................................ 508 FLOOR CONNECTOR DUCT.................................................................................... 508 Removal............................................................................................. 508 Installation........................................................................................ 508 FRONT AND REAR FLOOR DUCTS.............................................................................. 508 Removal............................................................................................. 508 Installation........................................................................................ 508 REAR OVERHEAD DUCTS..................................................................................... 508 Removal............................................................................................. 508 Installation........................................................................................ 508 SIDE REAR FLOOR DUCT.................................................................................... 509 Removal............................................................................................. 509 Installation........................................................................................ 509 GRILLES................................................................................................. 509 Removal............................................................................................. 509 Installation........................................................................................ 509 REFRIGERANT LINES............................................................................................... 510 HFC-134a (R-134a) Service Procedure......................................................................... 510 SETTING OF SERVICE TOOLS AND EQUIPMENT.................................................................. 510 Discharging Refrigerant............................................................................. 510 Evacuating System and Charging Refrigerant.......................................................... 510 Components.................................................................................................. 512 Removal and Installation for Compressor..................................................................... 514 REMOVAL................................................................................................. 514 INSTALLATION............................................................................................ 514 Removal and Installation for Compressor Clutch.............................................................. 515 REMOVAL................................................................................................. 515 INSPECTION.............................................................................................. 516 Clutch Disc......................................................................................... 516 Pulley.............................................................................................. 516 Coil................................................................................................ 516 INSTALLATION............................................................................................ 516 BREAK-IN OPERATION...................................................................................... 518 Removal and Installation for Front High-pressure Flexible A/C Hose.......................................... 518 REMOVAL................................................................................................. 518 INSTALLATION............................................................................................ 518 Removal and Installation for Front High-pressure A/C Pipe................................................... 518 REMOVAL................................................................................................. 518 INSTALLATION............................................................................................ 518 Removal and Installation for Front Low-pressure Flexible A/C Hose........................................... 518 REMOVAL................................................................................................. 518 INSTALLATION............................................................................................ 518 Removal and Installation for Front Low-pressure A/C Pipe.................................................... 519 REMOVAL................................................................................................. 519 INSTALLATION............................................................................................ 519 Removal and Installation for Rear High- and Low-pressure A/C Pipes.......................................... 519 REMOVAL................................................................................................. 519 INSTALLATION............................................................................................ 519 Removal and Installation for Underfloor Rear High- and Low-pressure A/C and Heater Core Pipes............... 519 REMOVAL................................................................................................. 519 INSTALLATION............................................................................................ 521 Removal and Installation for Refrigerant Pressure Sensor.................................................... 521 REMOVAL................................................................................................. 521 INSTALLATION............................................................................................ 521 Removal and Installation for Condenser...................................................................... 521 REMOVAL................................................................................................. 521 INSTALLATION............................................................................................ 521 Removal and Installation for Front Evaporator............................................................... 522 REMOVAL................................................................................................. 523 INSTALLATION............................................................................................ 523 Removal and Installation for Rear Evaporator................................................................ 524 REMOVAL................................................................................................. 524 INSTALLATION............................................................................................ 525 Removal and Installation for Front Expansion Valve.......................................................... 525 REMOVAL................................................................................................. 525 INSTALLATION............................................................................................ 525 Removal and Installation for Rear Expansion Valve........................................................... 525 REMOVAL................................................................................................. 525 INSTALLATION............................................................................................ 525 Checking for Refrigerant Leaks.............................................................................. 526 Checking System for Leaks Using the Fluorescent Dye Leak Detector........................................... 526 Dye Injection............................................................................................... 526 Electronic Refrigerant Leak Detector........................................................................ 527 PRECAUTIONS FOR HANDLING LEAK DETECTOR.................................................................. 527 CHECKING PROCEDURE...................................................................................... 528 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................................... 530 Service Data and Specifications (SDS)....................................................................... 530 COMPRESSOR.............................................................................................. 530 OIL..................................................................................................... 530 REFRIGERANT............................................................................................. 530 ENGINE IDLING SPEED..................................................................................... 530 BELT TENSION............................................................................................ 530 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 av...................................................................................................................... 531 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents................................................................................................... 531 PRECAUTIONS..................................................................................................... 534 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 534 PREPARATION..................................................................................................... 535 Commercial Service Tool..................................................................................... 535 AUDIO........................................................................................................... 536 Component Parts and Harness Connector Location.............................................................. 536 System Description.......................................................................................... 537 BASE AND MID LEVEL SYSTEM............................................................................... 537 BOSE.................................................................................................... 537 Satellite Radio Tuner (Pre-wiring).................................................................. 538 Satellite Radio Tuner (Factory Installed)........................................................... 538 Speed Sensitive Volume System....................................................................... 538 Schematic................................................................................................... 539 BASE AND MID LEVEL SYSTEM............................................................................... 539 BOSE SYSTEM (WITHOUT NAVI).............................................................................. 540 BOSE SYSTEM (WITH NAVI)................................................................................. 541 Wiring Diagram — AUDIO —.................................................................................... 542 BASE AND MID LEVEL SYSTEM............................................................................... 542 BOSE SYSTEM............................................................................................. 544 Terminals and Reference Value for Audio Unit (Base and Mid Level System).................................... 554 Terminals and Reference Value for Audio Unit (BOSE System).................................................. 555 Terminals and Reference Value for BOSE Speaker Amp.......................................................... 558 Terminals and Reference Value for AV Switch................................................................. 560 Terminals and Reference Value for Satellite Radio Tuner..................................................... 561 AV Switch Self-Diagnosis Function........................................................................... 562 STARTING THE SELF-DIAGNOSIS MODE (EXCEPT BOSE SYSTEM WITH NAVI)......................................... 562 STARTING THE SELF-DIAGNOSIS MODE (BOSE SYSTEM WITH NAVI)................................................ 562 EXITING THE SELF-DIAGNOSIS MODE......................................................................... 563 DIAGNOSIS FUNCTION...................................................................................... 563 Trouble Diagnosis........................................................................................... 564 MALFUNCTION WITH RADIO AND CD (BASE AND MID LEVEL SYSTEM)............................................... 564 MALFUNCTION WITH RADIO AND CD (BOSE SYSTEM)............................................................. 564 FOR RADIO ONLY.......................................................................................... 565 FOR CD ONLY............................................................................................. 565 FOR SATELLITE RADIO TUNER (FACTORY INSTALLED) ONLY...................................................... 566 Noise Inspection............................................................................................ 566 TYPE OF NOISE AND POSSIBLE CAUSE........................................................................ 566 Power Supply Circuit Inspection............................................................................. 567 Satellite Radio Tuner (Factory Installed) Power and Ground Supply Circuit Inspection........................ 569 Satellite Radio Tuner (Factory Installed) Communication Circuit Inspection.................................. 570 Satellite Radio Tuner (Factory Installed) Left Channel Audio Signal Circuit Inspection...................... 572 Satellite Radio Tuner (Factory Installed) Right Channel Audio Signal Circuit Inspection..................... 573 Steering Switch Check (With NAVI)........................................................................... 573 Steering Switch Check (Without NAVI)........................................................................ 575 AV Switch Check (With NAVI)................................................................................. 576 Audio Communication Line Check (With Navigation System)..................................................... 577 Sound Is Not Heard From Front Door Speaker or Front Tweeter (Base and Mid Level System)..................... 577 Sound Is Not Heard From Rear Door Speaker (Base and Mid Level System) or Rear Door Tweeter (Mid L........... 579 Sound Is Not Heard From Front Door Speaker or Front Tweeter (BOSE System)................................... 581 Sound Is Not Heard From Rear Door Speaker or Rear Door Tweeter (BOSE System)................................ 585 Sound Is Not Heard From Subwoofer (BOSE System)............................................................. 588 Removal and Installation.................................................................................... 591 AUDIO UNIT - WITH NAVI.................................................................................. 591 Removal............................................................................................. 591 Installation........................................................................................ 591 AUDIO UNIT - WITHOUT NAVI............................................................................... 591 Removal............................................................................................. 591 Installation........................................................................................ 591 AV SWITCH............................................................................................... 591 Removal............................................................................................. 591 Installation........................................................................................ 591 BOSE SPEAKER AMP........................................................................................ 591 Removal............................................................................................. 591 Installation........................................................................................ 592 FRONT DOOR SPEAKER...................................................................................... 592 Removal............................................................................................. 592 Installation........................................................................................ 592 FRONT TWEETER........................................................................................... 592 Removal............................................................................................. 592 Installation........................................................................................ 593 REAR DOOR SPEAKER....................................................................................... 593 Removal............................................................................................. 593 Installation........................................................................................ 593 REAR DOOR TWEETER....................................................................................... 593 Removal............................................................................................. 593 Installation........................................................................................ 593 SATELLITE RADIO ANTENNA................................................................................. 593 Removal............................................................................................. 593 Installation........................................................................................ 593 SATELLITE RADIO TUNER................................................................................... 594 Installation........................................................................................ 594 STEERING WHEEL AUDIO CONTROL SWITCHES................................................................... 594 Removal............................................................................................. 594 Installation........................................................................................ 594 SUBWOOFER (BOSE SYSTEM)................................................................................. 594 Removal............................................................................................. 594 Installation........................................................................................ 595 AUDIO ANTENNA................................................................................................... 596 System Description.......................................................................................... 596 Wiring Diagram — W/ANT —.................................................................................... 597 Location of Antenna......................................................................................... 598 Window Antenna Repair....................................................................................... 598 ELEMENT CHECK........................................................................................... 598 ELEMENT REPAIR.......................................................................................... 599 DVD ENTERTAINMENT SYSTEM........................................................................................ 600 Component Parts and Harness Connector Location.............................................................. 600 System Description.......................................................................................... 600 Schematic................................................................................................... 601 Wiring Diagram — DVD —...................................................................................... 602 Trouble Diagnosis........................................................................................... 605 Power Supply Circuit Inspection............................................................................. 606 Removal and Installation.................................................................................... 607 DVD PLAYER.............................................................................................. 607 Removal............................................................................................. 607 Installation........................................................................................ 607 VIDEO MONITOR........................................................................................... 607 Removal............................................................................................. 607 Installation........................................................................................ 607 NAVIGATION SYSTEM............................................................................................... 608 System Description.......................................................................................... 608 TRAVEL DISTANCE......................................................................................... 608 TRAVEL DIRECTION........................................................................................ 608 MAP-MATCHING............................................................................................ 609 GPS (GLOBALPOSITIONING SYSTEM)......................................................................... 609 COMPONENT DESCRIPTION................................................................................... 610 NAVI Control Unit................................................................................... 610 Map DVD-ROM......................................................................................... 610 Display Control Unit................................................................................ 610 Display Unit........................................................................................ 610 AV Switch........................................................................................... 610 GPS Antenna......................................................................................... 610 CAN Communication System Description........................................................................ 610 Component Parts Location.................................................................................... 611 Schematic................................................................................................... 612 Wiring Diagram — NAVI —..................................................................................... 613 Schematic................................................................................................... 620 Wiring Diagram — COMM —..................................................................................... 621 Terminals and Reference Value for NAVI Control Unit......................................................... 624 Terminals and Reference Value for Display Control Unit...................................................... 626 Terminals and Reference Value for Display Unit.............................................................. 630 Terminals and Reference Value for AV Switch................................................................. 632 Terminals and Reference Value for BCM....................................................................... 633 On Board Self-Diagnosis Function............................................................................ 633 DESCRIPTION............................................................................................. 633 DIAGNOSIS ITEM.......................................................................................... 633 Self-Diagnosis Mode (DCU)................................................................................... 634 OPERATION PROCEDURE..................................................................................... 634 SELF–DIAGNOSIS RESULT................................................................................... 635 Quick reference table............................................................................... 635 Self-Diagnosis Codes................................................................................ 636 Self-Diagnosis Mode (NAVI).................................................................................. 636 OPERATION PROCEDURE..................................................................................... 636 SELF–DIAGNOSIS RESULT................................................................................... 637 Quick reference table............................................................................... 637 Self-diagnosis codes................................................................................ 638 Confirmation/Adjustment Mode................................................................................ 639 OPERATION PROCEDURE..................................................................................... 639 DISPLAY DIAGNOSIS....................................................................................... 640 VEHICLE SIGNALS......................................................................................... 640 NAVIGATION.............................................................................................. 641 DISPLAY DIAGNOSIS....................................................................................... 641 VEHICLE SIGNALS......................................................................................... 642 ERROR HISTORY........................................................................................... 642 DIAGNOSIS BY ERROR HISTORY.............................................................................. 642 NAVIGATION.............................................................................................. 644 Angle adjustment.................................................................................... 645 Speed Calibration................................................................................... 645 CAN DIAG SUPPORT MONITOR.................................................................................... 646 OPERATION PROCEDURE..................................................................................... 646 AV Switch Self-Diagnosis Function........................................................................... 647 Power Supply and Ground Circuit Check for NAVI Control Unit................................................. 648 Power Supply and Ground Circuit Check for Display Control Unit.............................................. 649 Power Supply and Ground Circuit Check for Display Unit...................................................... 650 Power Supply and Ground Circuit Check for AV Switch......................................................... 652 Vehicle Speed Signal Check for NAVI Control Unit............................................................ 653 Vehicle Speed Signal Check for Display Control Unit......................................................... 654 Illumination Signal Check for NAVI Control Unit............................................................. 655 Illumination Signal Check for Display Control Unit.......................................................... 655 Ignition Signal Check for NAVI Control Unit................................................................. 655 Ignition Signal Check for Display Control Unit.............................................................. 656 Reverse Signal Check for NAVI Control Unit.................................................................. 656 Reverse Signal Check for Display Control Unit............................................................... 656 AV Communication Line Check (Between Display Control Unit and NAVI Control Unit)............................ 657 Audio Communication Line Check (Between Display Control Unit and Audio Unit)................................ 658 Display Communication Line Check (Between Display Control Unit and Display Unit)............................ 660 AV Communication Line Check (Between Display Control Unit and AV Switch).................................... 661 CAN Communication Line Check................................................................................ 662 If NAVI Control Unit Detects That DVD-ROM Map is Not Inserted............................................... 662 If NAVI Control Unit Detects That Inserted DVD-ROM Map is Malfunctioning or If It is Impossible t........... 663 If Connection Between NAVI Control Unit and GPS Antenna is Malfunctioning................................... 663 Operating Screen for Audio and A/C is Not Displayed When Showing NAVI Screen................................ 664 Color of RGB Image is Not Proper (Only NAVI Screen Looks Bluish)............................................ 665 Color of RGB Image is Not Proper (Only NAVI Screen Looks Reddish)........................................... 666 Color of RGB Image is Not Proper (Only NAVI Screen Looks Yellowish)......................................... 667 Color of RGB Image is Not Proper (All Screens Look Bluish).................................................. 668 Color of RGB Image is Not Proper (All Screens Look Reddish)................................................. 669 Color of RGB Image is Not Proper (All Screens Look Yellowish)............................................... 670 NAVI Screen is Rolling...................................................................................... 672 Guide Sound is Not Heard.................................................................................... 674 Screen is Not Shown......................................................................................... 674 A/C Screen is Not Shown (NAVI Screen is Shown).............................................................. 675 FUEL ECONOMY Screen is Not Shown............................................................................ 675 Average Fuel Economy Displayed is Not Shown (“ *** ” is Shown).............................................. 675 Distance to Empty Displayed is Not Shown (“ *** ” is Shown)................................................. 676 Driving Distance or Average Speed Displayed is Not Shown (“ *** ” is Shown)................................. 676 WARNING DOOR OPEN Screen is Not Shown....................................................................... 676 Unable to Operate All of AV Switches (Unable to Start Self-Diagnosis)....................................... 677 Audio Does Not Work......................................................................................... 677 Navigation System Does Not Activate......................................................................... 677 Previous NAVI Conditions are Not Stored..................................................................... 678 Previous Vehicle Conditions are Not Stored.................................................................. 678 Position of Current Location Mark is Not Correct............................................................ 678 Radio Wave From GPS Satellite is Not Received............................................................... 678 Driving Test................................................................................................ 679 Example of Symptoms Judged Not Malfunction.................................................................. 680 BASIC OPERATION......................................................................................... 680 VEHICLE MARK............................................................................................ 680 DESTINATION, PASSING POINTS, AND MENU ITEMS CANNOT BE SELECTED/SET...................................... 681 VOICE GUIDE............................................................................................. 681 ROUTE SEARCH............................................................................................ 682 EXAMPLES OF CURRENT-LOCATION MARK DISPLACEMENT.......................................................... 683 CURRENT-LOCATION MARK SHOWS A POSITION WHICH IS COMPLETELY WRONG........................................ 686 CURRENT-LOCATION MARK JUMPS............................................................................. 686 CURRENT-LOCATION MARK IS IN A RIVER OR SEA.............................................................. 687 WHEN DRIVING ON SAME ROAD, SOMETIMES CURRENT-LOCATION MARK IS IN RIGHT PLACE AND SOMETIMES IT IS ....... 687 LOCATION CORRECTION BY MAP-MATCHING IS SLOW............................................................. 687 ALTHOUGH GPS RECEIVING DISPLAY IS GREEN, VEHICLE MARK DOES NOT RETURN TO CORRECT LOCATION............... 687 NAME OF CURRENT PLACE IS NOT DISPLAYED.................................................................. 687 CONTENTS OF DISPLAY DIFFER FOR BIRDVIEW™ AND THE (FLAT) MAP SCREEN...................................... 687 Difference of the BIRDVIEW™ screen from the flat map screen are as follows.......................... 687 Program Loading of NAVI Control Unit........................................................................ 688 Removal and Installation.................................................................................... 689 NAVI CONTROL UNIT....................................................................................... 689 Removal............................................................................................. 689 Installation........................................................................................ 689 GPS ANTENNA............................................................................................. 690 Removal............................................................................................. 690 Installation........................................................................................ 690 DISPLAY UNIT............................................................................................ 690 Removal............................................................................................. 690 Installation........................................................................................ 690 DISPLAY CONTROL UNIT.................................................................................... 691 Removal............................................................................................. 691 Installation........................................................................................ 691 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 bcs..................................................................................................................... 693 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents................................................................................................... 693 PRECAUTIONS..................................................................................................... 694 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 694 BCM (BODY CONTROL MODULE)....................................................................................... 695 System Description.......................................................................................... 695 BCM FUNCTION............................................................................................ 695 COMBINATION SWITCH READING FUNCTION..................................................................... 695 CAN COMMUNICATION CONTROL............................................................................... 698 BCM STATUS CONTROL...................................................................................... 698 SYSTEMS CONTROLLED BY BCM DIRECTLY...................................................................... 699 SYSTEMS CONTROLLED BY BCM AND IPDM E/R.................................................................. 699 MAJOR COMPONENTS AND CONTROL SYSTEM..................................................................... 699 CAN Communication System Description........................................................................ 700 Schematic................................................................................................... 701 BCM Terminal Arrangement.................................................................................... 703 Terminals and Reference Values for BCM...................................................................... 704 BCM Power Supply and Ground Circuit Check................................................................... 708 CONSULT-II Function (BCM)................................................................................... 710 CONSULT-II OPERATION.................................................................................... 710 ITEMS OF EACH PART...................................................................................... 711 WORK SUPPORT............................................................................................ 711 Operation Procedure................................................................................. 711 Display Item List................................................................................... 712 CAN Communication Inspection Using CONSULT-II (Self-Diagnosis).............................................. 712 Configuration............................................................................................... 713 DESCRIPTION............................................................................................. 713 READ CONFIGURATION PROCEDURE............................................................................ 713 WRITE CONFIGURATION PROCEDURE........................................................................... 715 Removal and Installation.................................................................................... 719 BCM..................................................................................................... 719 Removal............................................................................................. 719 Installation........................................................................................ 719 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 bl...................................................................................................................... 721 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents................................................................................................... 721 PRECAUTIONS..................................................................................................... 724 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 724 Precautions for work........................................................................................ 724 PREPARATION..................................................................................................... 725 Special service tool........................................................................................ 725 Commercial Service Tool..................................................................................... 725 SQUEAK AND RATTLE TROUBLE DIAGNOSES............................................................................. 726 Work Flow................................................................................................... 726 CUSTOMER INTERVIEW...................................................................................... 726 DUPLICATE THE NOISE AND TEST DRIVE...................................................................... 727 CHECK RELATED SERVICE BULLETINS......................................................................... 727 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................ 727 REPAIR THE CAUSE........................................................................................ 727 CONFIRM THE REPAIR...................................................................................... 728 Generic Squeak and Rattle Troubleshooting................................................................... 728 INSTRUMENT PANEL........................................................................................ 728 CENTER CONSOLE.......................................................................................... 728 DOORS................................................................................................... 728 TRUNK................................................................................................... 729 SUNROOF/HEADLINING...................................................................................... 729 OVERHEAD CONSOLE (FRONT AND REAR)....................................................................... 729 SEATS................................................................................................... 729 UNDERHOOD............................................................................................... 729 Diagnostic Worksheet........................................................................................ 730 HOOD............................................................................................................ 732 Fitting Adjustment.......................................................................................... 732 CLEARANCE AND SURFACE HEIGHT ADJUSTMENT................................................................. 732 HOOD LOCK ADJUSTMENT.................................................................................... 733 Removal and Installation of Hood Assembly................................................................... 733 Removal and Installation of Hood Lock Control............................................................... 734 REMOVAL................................................................................................. 734 INSTALLATION............................................................................................ 734 Hood Lock Control Inspection................................................................................ 735 POWER DOOR LOCK SYSTEM.......................................................................................... 736 Component Parts and Harness Connector Location.............................................................. 736 System Description.......................................................................................... 736 INPUT................................................................................................... 736 OUTPUT.................................................................................................. 738 Unlock.............................................................................................. 738 Lock................................................................................................ 738 OPERATION............................................................................................... 738 Key Reminder........................................................................................ 739 Schematic................................................................................................... 740 Wiring Diagram — D/LOCK —................................................................................... 741 Terminals and Reference Value for BCM....................................................................... 745 Work Flow................................................................................................... 745 CONSULT–II Function (BCM)................................................................................... 746 CONSULT–II INSPECTION PROCEDURE......................................................................... 746 WORK SUPPORT............................................................................................ 747 DATA MONITOR............................................................................................ 747 ACTIVE TEST............................................................................................. 747 Trouble Diagnoses Symptom Chart............................................................................. 748 BCM Power Supply and Ground Circuit Check................................................................... 748 Door Switch Check........................................................................................... 749 Key Switch (Insert) Check................................................................................... 751 Door Lock/Unlock Switch Check............................................................................... 752 Front Door Lock Assembly LH (Actuator) Check................................................................ 755 Front Door Lock Actuator RH Check........................................................................... 756 Back Door Lock Actuator and Rear Door Lock Actuator LH/RH Check............................................. 757 Fuel Lid Door Lock Actuator Check........................................................................... 758 Front Door Lock Assembly LH (Key Cylinder Switch) Check..................................................... 759 REMOTE KEYLESS ENTRY SYSTEM..................................................................................... 761 Component Parts and Harness Connector Location.............................................................. 761 System Description.......................................................................................... 761 INPUTS.................................................................................................. 761 OPERATED PROCEDURE...................................................................................... 762 Remote Control Entry Functions...................................................................... 763 Auto Lock Function.................................................................................. 763 Active Check Function............................................................................... 763 Hazard and Horn Reminder............................................................................ 763 Interior Lamp and Ignition Keyhole Illumination Operation........................................... 764 Panic Alarm Operation............................................................................... 764 CAN Communication System Description........................................................................ 764 Schematic................................................................................................... 765 Wiring Diagram — KEYLES —................................................................................... 766 Terminals and Reference Value for BCM....................................................................... 769 Terminals and Reference Value for IPDM E/R.................................................................. 769 CONSULT-II Function (BCM)................................................................................... 770 CONSULT-II Inspection Procedure............................................................................. 770 “MULTI REMOTE ENT”...................................................................................... 770 CONSULT-II Application Items................................................................................ 771 “MULTI REMOTE ENT”...................................................................................... 771 Data Monitor........................................................................................ 771 Active Test......................................................................................... 771 Work Support........................................................................................ 772 Trouble Diagnosis Procedure................................................................................. 773 Pre-Diagnosis Inspection.................................................................................... 773 BCM Power Supply and Ground Circuit Inspection.......................................................... 773 Trouble Diagnoses........................................................................................... 774 SYMPTOM CHART........................................................................................... 774 Key Switch (Insert) Check................................................................................... 776 Door Switch Check........................................................................................... 777 Keyfob Battery and Function Check........................................................................... 779 Remote Keyless Entry Receiver System Check.................................................................. 780 ACC Power Check............................................................................................. 781 IPDM E/R Operation Check.................................................................................... 782 Check Hazard Function....................................................................................... 782 Check Horn Function......................................................................................... 782 Check Headlamp Function..................................................................................... 782 Check Room Lamp Illumination Function....................................................................... 783 ID Code Entry Procedure..................................................................................... 784 KEYFOB ID SET UP WITH CONSULT-II........................................................................ 784 KEYFOB ID SET UP WITHOUT CONSULT-II..................................................................... 786 Keyfob Battery Replacement.................................................................................. 787 VEHICLE SECURITY (THEFT WARNING) SYSTEM......................................................................... 788 Component Parts and Harness Connector Location.............................................................. 788 System Description.......................................................................................... 789 DESCRIPTION............................................................................................. 789 Operation Flow...................................................................................... 789 Setting the vehicle security system................................................................. 789 Canceling the set vehicle security system........................................................... 789 Activating the alarm operation of the vehicle security system....................................... 789 POWER SUPPLY AND GROUND CIRCUIT......................................................................... 789 INITIAL CONDITION TO ACTIVATE THE SYSTEM................................................................ 790 VEHICLE SECURITY SYSTEM ALARM OPERATION................................................................. 790 VEHICLE SECURITY SYSTEM DEACTIVATION.................................................................... 790 PANIC ALARM OPERATION................................................................................... 790 CAN Communication System Description........................................................................ 791 Schematic................................................................................................... 792 Wiring Diagram — VEHSEC —................................................................................... 793 Terminals and Reference Value for BCM....................................................................... 797 Terminals and Reference Value for IPDM E/R.................................................................. 798 CONSULT-II Function (BCM)................................................................................... 799 CONSULT-II INSPECTION PROCEDURE......................................................................... 799 CONSULT-II APPLICATION ITEM............................................................................. 800 Data Monitor........................................................................................ 800 Active Test......................................................................................... 800 Work Support........................................................................................ 801 Trouble Diagnosis........................................................................................... 801 WORK FLOW............................................................................................... 801 Preliminary Check........................................................................................... 802 Symptom Chart............................................................................................... 803 Diagnostic Procedure 1...................................................................................... 804 Diagnostic Procedure 2...................................................................................... 806 Diagnostic Procedure 3...................................................................................... 807 Diagnostic Procedure 4...................................................................................... 809 Diagnostic Procedure 5...................................................................................... 809 Diagnostic Procedure 6...................................................................................... 809 DOOR............................................................................................................ 810 Fitting Adjustment.......................................................................................... 810 Front door.............................................................................................. 810 Longitudinal clearance and surface height adjustment at front end................................... 810 Rear door............................................................................................... 810 Longitudinal clearance and surface height adjustment at front end................................... 810 Back door............................................................................................... 811 Longitudinal clearance and surface height adjustment................................................ 811 Striker adjustment...................................................................................... 812 BODY SIDE DOORS..................................................................................... 812 BACK DOOR........................................................................................... 812 Removal and Installation.................................................................................... 812 FRONT DOOR.............................................................................................. 812 REAR DOOR............................................................................................... 813 BACK DOOR............................................................................................... 813 FRONT DOOR LOCK................................................................................................. 815 Component Structure......................................................................................... 815 Removal and Installation.................................................................................... 815 REMOVAL................................................................................................. 815 INSTALLATION............................................................................................ 817 Disassembly and Assembly.................................................................................... 817 DOOR KEY CYLINDER ASSEMBLY.............................................................................. 817 REAR DOOR LOCK.................................................................................................. 818 Component Structure......................................................................................... 818 Removal and Installation.................................................................................... 818 REMOVAL................................................................................................. 818 INSTALLATION............................................................................................ 818 BACK DOOR LOCK.................................................................................................. 819 Component Structure......................................................................................... 819 NVIS(NISSAN Vehicle Immobilizer System-NATS).................................................................... 820 Component Parts and Harness Connector Location.............................................................. 820 System Description.......................................................................................... 821 System Composition.......................................................................................... 821 ECM Re-communicating Function............................................................................... 822 Wiring Diagram — NATS —..................................................................................... 823 Terminals and Reference Value for BCM....................................................................... 824 CONSULT-II.................................................................................................. 824 CONSULT-II INSPECTION PROCEDURE......................................................................... 824 CONSULT-II DIAGNOSTIC TEST MODE FUNCTION................................................................ 825 HOW TO READ SELF-DIAGNOSTIC RESULTS..................................................................... 825 NVIS (NATS) SELF-DIAGNOSTIC RESULTS ITEM CHART.......................................................... 826 Work Flow................................................................................................... 827 Trouble Diagnoses........................................................................................... 828 SYMPTOM MATRIX CHART 1.................................................................................. 828 SYMPTOM MATRIX CHART 2.................................................................................. 829 DIAGNOSTIC SYSTEM DIAGRAM............................................................................... 829 Diagnostic Procedure 1...................................................................................... 830 Diagnostic Procedure 2...................................................................................... 831 Diagnostic Procedure 3...................................................................................... 832 Diagnostic Procedure 4...................................................................................... 833 Diagnostic Procedure 5...................................................................................... 834 Diagnostic Procedure 6...................................................................................... 837 How to Replace NATS Antenna Amp............................................................................. 838 HOMELINK UNIVERSAL TRANSCEIVER.................................................................................. 839 Wiring Diagram — TRNSCV —................................................................................... 839 Trouble Diagnoses........................................................................................... 840 DIAGNOSTIC PROCEDURE.................................................................................... 840 SYMPTOM: Transmitter does not activate receiver..................................................... 840 CAB AND REAR BODY............................................................................................... 842 Body Mounting............................................................................................... 842 BODY REPAIR..................................................................................................... 843 Body Exterior Paint Color................................................................................... 843 Body Component Parts........................................................................................ 844 UNDERBODY COMPONENT PARTS............................................................................... 844 BODY COMPONENT PARTS.................................................................................... 846 FRAME COMPONENT PARTS................................................................................... 848 Corrosion Protection........................................................................................ 850 DESCRIPTION............................................................................................. 850 ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL)................................................ 850 PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER.................................. 850 ANTI-CORROSIVE WAX...................................................................................... 851 UNDERCOATING............................................................................................ 852 Precautions in undercoating......................................................................... 852 Body Sealing................................................................................................ 853 DESCRIPTION............................................................................................. 853 Body Construction........................................................................................... 856 BODY CONSTRUCTION....................................................................................... 856 Body Alignment.............................................................................................. 857 BODY CENTER MARKS....................................................................................... 857 PANEL PARTS MATCHING MARKS.............................................................................. 858 DESCRIPTION............................................................................................. 859 Engine Compartment...................................................................................... 860 MEASUREMENT......................................................................................... 860 MEASUREMENT POINTS.................................................................................. 861 Underbody............................................................................................... 862 MEASUREMENT......................................................................................... 862 MEASUREMENT POINTS.................................................................................. 863 Passenger Compartment................................................................................... 865 MEASUREMENT......................................................................................... 865 MEASUREMENT POINTS.................................................................................. 867 Rear Body............................................................................................... 870 MEASUREMENT......................................................................................... 870 MEASUREMENT POINTS.................................................................................. 871 Handling Precautions for Plastics........................................................................... 872 HANDLING PRECAUTIONS FOR PLASTICS....................................................................... 872 LOCATION OF PLASTIC PARTS.............................................................................. 873 Precautions in Repairing High Strength Steel................................................................ 875 High strength steel (hss) used in nissan vehicles....................................................... 875 Foam Repair................................................................................................. 877 URETHANE FOAM APPLICATIONS.............................................................................. 877 FILL PROCEDURES......................................................................................... 878 Replacement Operations...................................................................................... 881 DESCRIPTION............................................................................................. 881 HOODLEDGE............................................................................................... 884 LH.................................................................................................. 884 RH.................................................................................................. 885 FRONT PILLAR............................................................................................ 886 CENTER PILLAR........................................................................................... 887 OUTER SILL.............................................................................................. 889 REAR FENDER............................................................................................. 890 REAR FENDER EXTENSION................................................................................... 891 LH.................................................................................................. 891 RH.................................................................................................. 892 REAR FENDER REINFORCEMENT............................................................................... 893 REAR FLOOR REAR......................................................................................... 894 REAR CROSSMEMBER........................................................................................ 895 CRUSH HORN.............................................................................................. 896 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 br...................................................................................................................... 899 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents................................................................................................... 899 PRECAUTIONS..................................................................................................... 901 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 901 Precautions for Brake System................................................................................ 901 PREPARATION..................................................................................................... 902 Special Service Tool........................................................................................ 902 Commercial Service Tools.................................................................................... 902 NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING........................................................... 903 NVH Troubleshooting Chart................................................................................... 903 BRAKE PEDAL..................................................................................................... 904 Inspection and Adjustment................................................................................... 904 INSPECTION.............................................................................................. 904 ADJUSTMENT.............................................................................................. 904 Removal and Installation.................................................................................... 905 COMPONENTS.............................................................................................. 905 REMOVAL FOR ADJUSTABLE BRAKE PEDAL...................................................................... 906 REMOVAL FOR NON-ADJUSTABLE BRAKE PEDAL.................................................................. 907 INSPECTION AFTER REMOVAL................................................................................ 907 INSTALLATION............................................................................................ 907 BRAKE FLUID..................................................................................................... 909 On-board Inspection......................................................................................... 909 LEVEL CHECK............................................................................................. 909 Drain and Refill............................................................................................ 909 Bleeding Brake System....................................................................................... 910 BRAKE PIPING AND HOSE........................................................................................... 911 Hydraulic Circuit........................................................................................... 911 Removal and Installation of Front Brake Piping and Brake Hose............................................... 911 REMOVAL................................................................................................. 911 INSTALLATION............................................................................................ 912 Removal and Installation of Rear Brake Piping and Brake Hose................................................ 912 REMOVAL................................................................................................. 912 INSTALLATION............................................................................................ 912 Inspection After Installation............................................................................... 913 BRAKE MASTER CYLINDER........................................................................................... 914 On-board Inspection......................................................................................... 914 LEAK INSPECTION......................................................................................... 914 Removal and Installation.................................................................................... 914 REMOVAL................................................................................................. 914 INSTALLATION............................................................................................ 915 Disassembly and Assembly.................................................................................... 915 DISASSEMBLY............................................................................................. 915 ASSEMBLY................................................................................................ 915 BRAKE BOOSTER................................................................................................... 916 On-Vehicle Service.......................................................................................... 916 OPERATING CHECK......................................................................................... 916 AIRTIGHT CHECK.......................................................................................... 916 Removal and Installation.................................................................................... 917 REMOVAL................................................................................................. 917 INSPECTION AFTER REMOVAL................................................................................ 918 Output Rod Length Inspection........................................................................ 918 INSTALLATION............................................................................................ 918 VACUUM LINES.................................................................................................... 919 Removal and Installation.................................................................................... 919 Inspection.................................................................................................. 919 VISUAL INSPECTION....................................................................................... 919 CHECK VALVE INSPECTION.................................................................................. 920 Airtightness Inspection............................................................................. 920 FRONT DISC BRAKE................................................................................................ 921 On-vehicle Inspection....................................................................................... 921 PAD WEAR INSPECTION..................................................................................... 921 Components.................................................................................................. 922 Removal and Installation of Brake Pad....................................................................... 923 REMOVAL................................................................................................. 923 INSTALLATION............................................................................................ 923 Removal and Installation of Brake Caliper and Disc Rotor.................................................... 923 REMOVAL................................................................................................. 923 INSTALLATION............................................................................................ 923 Disassembly and Assembly of Brake Caliper................................................................... 924 DISASSEMBLY............................................................................................. 924 CALIPER INSPECTION...................................................................................... 925 Cylinder Body....................................................................................... 925 Torque Member....................................................................................... 925 Piston.............................................................................................. 925 Sliding Pins, and Sliding Pin Boots................................................................. 925 ASSEMBLY................................................................................................ 925 DISC ROTOR INSPECTION................................................................................... 926 Visual Inspection................................................................................... 926 Runout Inspection................................................................................... 926 Thickness Inspection................................................................................ 927 Brake Burnishing............................................................................................ 927 REAR DISC BRAKE................................................................................................. 928 On-vehicle Inspection....................................................................................... 928 PAD WEAR INSPECTION..................................................................................... 928 Components.................................................................................................. 929 Removal and Installation of Brake Pad....................................................................... 930 REMOVAL................................................................................................. 930 INSTALLATION............................................................................................ 930 Removal and Installation of Brake Caliper and Disc Rotor.................................................... 930 REMOVAL................................................................................................. 930 INSTALLATION............................................................................................ 930 Disassembly and Assembly of Brake Caliper................................................................... 931 DISASSEMBLY............................................................................................. 931 CALIPER INSPECTION...................................................................................... 931 Cylinder Body....................................................................................... 931 Torque Member....................................................................................... 931 Piston.............................................................................................. 931 Sliding Pin Bolts and Sliding Pin Boots............................................................. 932 ASSEMBLY................................................................................................ 932 DISC ROTOR INSPECTION................................................................................... 932 Visual Inspection................................................................................... 932 Runout Inspection................................................................................... 932 Thickness Inspection................................................................................ 933 Brake Burnishing............................................................................................ 933 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................................... 934 General Specifications...................................................................................... 934 Brake Pedal................................................................................................. 934 Brake Booster............................................................................................... 934 Check Valve................................................................................................. 935 Front Disc Brake............................................................................................ 935 Rear Disc Brake............................................................................................. 935 brc..................................................................................................................... 937 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents................................................................................................... 937 VDC/TCS/ABS..................................................................................................... 940 PRECAUTIONS................................................................................................. 940 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”............. 940 Precautions for Brake System............................................................................ 940 Precautions When Using CONSULT-II....................................................................... 940 CHECK POINTS FOR USING CONSULT-II................................................................... 940 Precautions for Brake Control........................................................................... 941 Precautions for CAN System.............................................................................. 942 PREPARATION................................................................................................. 943 Special Service Tool.................................................................................... 943 Commercial Service Tools................................................................................ 943 SYSTEM DESCRIPTION.......................................................................................... 944 System Components....................................................................................... 944 ABS Function............................................................................................ 945 EBD Function............................................................................................ 945 TCS Function............................................................................................ 945 VDC Function............................................................................................ 945 Fail-Safe Function...................................................................................... 945 ABS/EBD SYSTEM...................................................................................... 946 VDC/TCS SYSTEM...................................................................................... 946 Hydraulic Circuit Diagram............................................................................... 946 CAN COMMUNICATION........................................................................................... 947 System Description...................................................................................... 947 TROUBLE DIAGNOSIS........................................................................................... 948 How to Perform Trouble Diagnoses for Quick and Accurate Repair.......................................... 948 INTRODUCTION........................................................................................ 948 WORK FLOW........................................................................................... 949 CLARIFY CONCERN..................................................................................... 950 EXAMPLE OF DIAGNOSIS SHEET.......................................................................... 950 Component Parts and Harness Connector Location.......................................................... 951 Schematic............................................................................................... 952 Wiring Diagram — VDC —.................................................................................. 953 Basic Inspection........................................................................................ 960 BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION............................................. 960 POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION.............................................. 960 ABS WARNING LAMP, SLIP INDICATOR LAMP AND VDC OFF INDICATOR LAMP INSPECTION......................... 960 For Fast and Accurate Diagnosis......................................................................... 961 PRECAUTIONS FOR DIAGNOSIS........................................................................... 961 Warning Lamp and Indicator Timing....................................................................... 962 Control Unit Input/Output Signal Standard............................................................... 962 REFERENCE VALUE FROM CONSULT-II..................................................................... 962 CONSULT-II Function (ABS)............................................................................... 965 CONSULT-II BASIC OPERATION PROCEDURE................................................................ 965 SELF-DIAGNOSIS...................................................................................... 966 Description..................................................................................... 966 Operation Procedure............................................................................. 966 Display Item List............................................................................... 967 DATA MONITOR........................................................................................ 969 Operation Procedure............................................................................. 969 Display Item List............................................................................... 969 ACTIVE TEST......................................................................................... 972 Operation Procedure............................................................................. 972 Solenoid Valve Operation Chart.................................................................. 972 ABS MOTOR....................................................................................... 973 TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS................................................................. 974 Wheel Sensor System Inspection.......................................................................... 974 Engine System Inspection................................................................................ 975 ABS/TCS/VDC Control Unit Inspection..................................................................... 976 Steering Angle Sensor System............................................................................ 976 Yaw Rate/Side/Decel G Sensor System Inspection.......................................................... 978 Solenoid and VDC Change-Over Valve System Inspection.................................................... 980 Actuator Motor, Motor Relay, and Circuit Inspection..................................................... 981 Stop Lamp Switch System Inspection...................................................................... 982 ABS/TCS/VDC Control Unit Power and Ground Systems Inspection............................................ 983 Brake Fluid Level Switch System Inspection.............................................................. 984 Pressure Sensor System Inspection....................................................................... 985 Steering Angle Sensor Safe Mode Inspection.............................................................. 986 CAN Communication System Inspection..................................................................... 987 Inspection For Self-diagnosis Result "ST ANGLE SEN SIGNAL".............................................. 987 Inspection For Self-diagnosis Result "DECEL G SEN SET".................................................. 987 VDC OFF Indicator lamp Does Not Illuminate.............................................................. 988 Component Inspection.................................................................................... 988 VDC OFF SWITCH...................................................................................... 988 TROUBLE DIAGNOSES FOR SYMPTOMS.............................................................................. 989 ABS Works Frequently.................................................................................... 989 Unexpected Pedal Action................................................................................. 990 Long Stopping Distance.................................................................................. 991 ABS Does Not Work....................................................................................... 991 Pedal Vibration or ABS Operation Noise.................................................................. 991 ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On..................................... 992 ABS Warning Lamp Stays On When Ignition Switch Is Turned On............................................. 992 Vehicle Jerks During TCS/VDC Activation................................................................. 993 ON-VEHICLE SERVICE.......................................................................................... 994 Adjustment of Steering Angle Sensor Neutral Position.................................................... 994 WITH CONSULT-II..................................................................................... 994 WITHOUT CONSULT-II.................................................................................. 994 Calibration of Decel G Sensor........................................................................... 994 WHEEL SENSORS............................................................................................... 996 Removal and Installation................................................................................ 996 REMOVAL............................................................................................. 996 INSTALLATION........................................................................................ 996 SENSOR ROTOR................................................................................................ 997 Removal and Installation................................................................................ 997 FRONT............................................................................................... 997 REAR................................................................................................ 997 Removal......................................................................................... 997 Installation.................................................................................... 997 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)....................................................................... 998 Removal and Installation................................................................................ 998 REMOVAL............................................................................................. 998 INSTALLATION........................................................................................ 999 STEERING ANGLE SENSOR.......................................................................................1000 Removal and Installation................................................................................1000 G SENSOR....................................................................................................1001 Removal and Installation................................................................................1001 REMOVAL.............................................................................................1001 INSTALLATION........................................................................................1001 HDC/HSA/VDC/TCS/ABS.............................................................................................1002 PRECAUTIONS.................................................................................................1002 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.............1002 Precautions for Brake System............................................................................1002 Precautions When Using CONSULT-II.......................................................................1002 CHECK POINTS FOR USING CONSULT-II...................................................................1002 Precautions for Brake Control...........................................................................1003 Precautions for CAN System..............................................................................1004 PREPARATION.................................................................................................1005 Special Service Tool....................................................................................1005 Commercial Service Tools................................................................................1005 SYSTEM DESCRIPTION..........................................................................................1006 System Components.......................................................................................1006 ABS Function............................................................................................1007 EBD Function............................................................................................1007 TCS Function............................................................................................1007 VDC Function............................................................................................1007 HDC Function............................................................................................1007 HSA Function............................................................................................1008 Fail-Safe Function......................................................................................1008 ABS/EBD SYSTEM......................................................................................1008 HDC/HSA SYSTEM......................................................................................1008 VDC/TCS SYSTEM......................................................................................1008 Hydraulic Circuit Diagram...............................................................................1009 CAN COMMUNICATION...........................................................................................1010 System Description......................................................................................1010 TROUBLE DIAGNOSIS...........................................................................................1011 How to Perform Trouble Diagnoses for Quick and Accurate Repair..........................................1011 INTRODUCTION........................................................................................1011 WORK FLOW...........................................................................................1012 CLARIFY CONCERN.....................................................................................1013 EXAMPLE OF DIAGNOSIS SHEET..........................................................................1013 Component Parts and Harness Connector Location..........................................................1014 Schematic...............................................................................................1015 Wiring Diagram — VDC —..................................................................................1016 Basic Inspection........................................................................................1023 BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION.............................................1023 POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION..............................................1023 ABS WARNING LAMP, SLIP INDICATOR LAMP, VDC OFF INDICATOR LAMP AND HDC INDICATOR LAMP INSPECTION.....1023 For Fast and Accurate Diagnosis.........................................................................1024 PRECAUTIONS FOR DIAGNOSIS...........................................................................1024 Warning Lamp and Indicator Timing.......................................................................1025 Control Unit Input/Output Signal Standard...............................................................1025 REFERENCE VALUE FROM CONSULT-II.....................................................................1025 CONSULT-II Function (ABS)...............................................................................1029 CONSULT-II BASIC OPERATION PROCEDURE................................................................1029 SELF-DIAGNOSIS......................................................................................1030 Description.....................................................................................1030 Operation Procedure.............................................................................1030 Display Item List...............................................................................1031 DATA MONITOR........................................................................................1033 Operation Procedure.............................................................................1033 Display Item List...............................................................................1034 ACTIVE TEST.........................................................................................1036 Operation Procedure.............................................................................1036 Solenoid Valve Operation Chart..................................................................1037 ABS MOTOR.......................................................................................1037 BOOSTER DRIVE...................................................................................1037 TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS.................................................................1039 Wheel Sensor System Inspection..........................................................................1039 Engine System Inspection................................................................................1040 ABS/TCS/VDC Control Unit Inspection.....................................................................1041 Steering Angle Sensor System............................................................................1041 Yaw Rate/Side/Decel G Sensor System Inspection..........................................................1043 Solenoid and VDC Change-Over Valve System Inspection....................................................1045 Actuator Motor, Motor Relay, and Circuit Inspection.....................................................1046 Stop Lamp Switch System Inspection......................................................................1047 ABS/TCS/VDC Control Unit Power and Ground Systems Inspection............................................1048 Brake Fluid Level Switch System Inspection..............................................................1049 Active Booster System Inspection........................................................................1050 Pressure Sensor System Inspection.......................................................................1051 Steering Angle Sensor Safe Mode Inspection..............................................................1054 CAN Communication System Inspection.....................................................................1054 Inspection For Self-diagnosis Result "ST ANGLE SEN SIGNAL"..............................................1055 Inspection For Self-diagnosis Result "DECEL G SEN SET"..................................................1055 VDC OFF Indicator lamp Does Not Illuminate..............................................................1055 Component Inspection....................................................................................1056 VDC OFF SWITCH......................................................................................1056 HDS SWITCH..........................................................................................1056 TROUBLE DIAGNOSES FOR SYMPTOMS..............................................................................1057 ABS Works Frequently....................................................................................1057 Unexpected Pedal Action.................................................................................1058 Long Stopping Distance..................................................................................1059 ABS Does Not Work.......................................................................................1059 Pedal Vibration or ABS Operation Noise..................................................................1059 ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On.....................................1060 ABS Warning Lamp Stays On When Ignition Switch Is Turned On.............................................1060 Vehicle Jerks During TCS/VDC Activation.................................................................1061 Stop Lamp Relay Inspection..............................................................................1062 HDC Switch Inspection...................................................................................1062 ON-VEHICLE SERVICE..........................................................................................1064 Adjustment of Steering Angle Sensor Neutral Position....................................................1064 WITH CONSULT-II.....................................................................................1064 WITHOUT CONSULT-II..................................................................................1064 Calibration of Decel G Sensor...........................................................................1064 WHEEL SENSORS...............................................................................................1066 Removal and Installation................................................................................1066 REMOVAL.............................................................................................1066 INSTALLATION........................................................................................1066 SENSOR ROTOR................................................................................................1067 Removal and Installation................................................................................1067 FRONT...............................................................................................1067 REAR................................................................................................1067 Removal.........................................................................................1067 Installation....................................................................................1067 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY).......................................................................1068 Removal and Installation................................................................................1068 REMOVAL.............................................................................................1068 INSTALLATION........................................................................................1069 STEERING ANGLE SENSOR.......................................................................................1070 Removal and Installation................................................................................1070 G SENSOR....................................................................................................1071 Removal and Installation................................................................................1071 REMOVAL.............................................................................................1071 INSTALLATION........................................................................................1071 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 co......................................................................................................................1073 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................1073 PRECAUTIONS.....................................................................................................1074 Precautions for Liquid Gasket...............................................................................1074 REMOVAL OF LIQUID GASKET SEALING........................................................................1074 LIQUID GASKET APPLICATION PROCEDURE.....................................................................1074 PREPARATION.....................................................................................................1075 Special Service Tools.......................................................................................1075 Commercial Service Tools....................................................................................1075 OVERHEATING CAUSE ANALYSIS......................................................................................1077 Troubleshooting Chart.......................................................................................1077 COOLING SYSTEM..................................................................................................1079 Cooling Circuit.............................................................................................1079 System Chart................................................................................................1080 ENGINE COOLANT..................................................................................................1081 System Check................................................................................................1081 CHECKING COOLING SYSTEM HOSES...........................................................................1081 CHECKING RESERVOIR LEVEL................................................................................1081 CHECKING COOLING SYSTEM FOR LEAKS.......................................................................1081 CHECKING RESERVOIR CAP..................................................................................1082 CHECKING RADIATOR.......................................................................................1082 Changing Engine Coolant.....................................................................................1082 DRAINING ENGINE COOLANT.................................................................................1082 REFILLING ENGINE COOLANT................................................................................1083 FLUSHING COOLING SYSTEM.................................................................................1085 RADIATOR........................................................................................................1086 Removal and Installation....................................................................................1086 REMOVAL.................................................................................................1086 INSTALLATION............................................................................................1088 INSPECTION AFTER INSTALLATION...........................................................................1088 ENGINE COOLING FAN..............................................................................................1089 Removal and Installation (Crankshaft driven type)...........................................................1089 REMOVAL.................................................................................................1089 INSPECTION AFTER REMOVAL................................................................................1089 Fan Coupling........................................................................................1089 Fan Bracket.........................................................................................1089 INSTALLATION............................................................................................1089 INSPECTION AFTER INSTALLATION...........................................................................1090 Removal and Installation (Motor driven type)................................................................1090 REMOVAL.................................................................................................1090 INSTALLATION............................................................................................1090 WATER PUMP......................................................................................................1091 Removal and Installation....................................................................................1091 REMOVAL.................................................................................................1091 INSPECTION AFTER REMOVAL................................................................................1093 INSTALLATION............................................................................................1093 INSPECTION AFTER INSTALLATION...........................................................................1094 WATER INLET AND THERMOSTAT ASSEMBLY.............................................................................1096 Removal and Installation....................................................................................1096 REMOVAL.................................................................................................1096 INSPECTION AFTER REMOVAL................................................................................1096 INSTALLATION............................................................................................1097 INSPECTION AFTER INSTALLATION...........................................................................1097 WATER OUTLET AND WATER PIPING...................................................................................1098 Removal and Installation....................................................................................1098 REMOVAL.................................................................................................1098 INSTALLATION............................................................................................1098 INSPECTION AFTER INSTALLATION...........................................................................1098 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................1100 Standard and Limit..........................................................................................1100 ENGINE COOLANT CAPACITY (APPROXIMATE)...................................................................1100 RADIATOR................................................................................................1100 THERMOSTAT..............................................................................................1100 di......................................................................................................................1101 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................1101 PRECAUTION......................................................................................................1103 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................1103 COMBINATION METERS..............................................................................................1104 Component Parts and Harness Connector Location..............................................................1104 System Description..........................................................................................1104 UNIFIED METER CONTROL UNIT..............................................................................1104 Illumination control................................................................................1104 POWER SUPPLY AND GROUND CIRCUIT.........................................................................1105 WATER TEMPERATURE GAUGE.................................................................................1105 ENGINE OIL PRESSURE GAUGE...............................................................................1105 VOLTAGE GAUGE...........................................................................................1105 TACHOMETER..............................................................................................1105 FUEL GAUGE..............................................................................................1105 SPEEDOMETER.............................................................................................1105 CAN Communication System Description....................................................................1105 Combination Meter...........................................................................................1106 CHECK...................................................................................................1106 Internal Circuit............................................................................................1107 Wiring Diagram — METER —....................................................................................1108 Terminals and Reference Value for Combination Meter.........................................................1110 Meter/Gauge Operation and Odo/Trip Meter....................................................................1111 SELF-DIAGNOSIS FUNCTION.................................................................................1111 HOW TO INITIATE COMBINATION METER SELF-DIAGNOSIS MODE...................................................1111 COMBINATION METER SELF-DIAGNOSIS MODE FUNCTIONS.........................................................1111 CONSULT-II Function (METER).................................................................................1115 CONSULT-II BASIC OPERATION..............................................................................1115 SELF-DIAGNOSTIC RESULTS.................................................................................1116 Operation Procedure.................................................................................1116 Display Item List...................................................................................1116 DATA MONITOR............................................................................................1116 Operation Procedure.................................................................................1116 Display Item List...................................................................................1117 How to Proceed With Trouble Diagnosis.......................................................................1119 Diagnosis Flow..............................................................................................1119 Power Supply and Ground Circuit Inspection..................................................................1120 Symptom Chart...............................................................................................1121 Vehicle Speed Signal Inspection.............................................................................1121 Engine Oil Pressure Signal Inspection.......................................................................1121 Water Temperature Signal Inspection.........................................................................1123 Engine Speed Signal Inspection..............................................................................1123 Fuel Level Sensor Unit Inspection...........................................................................1123 FUEL LEVEL SENSOR UNIT..................................................................................1123 LOW-FUEL WARNING LAMP...................................................................................1123 Fuel Gauge Fluctuates, Indicates Wrong Value, or Varies.....................................................1125 Fuel Gauge Does Not Move to Full-position...................................................................1125 DTC [U1000] CAN Communication Circuit.......................................................................1125 DTC [B2205] Vehicle Speed Circuit...........................................................................1126 Electrical Components Inspection............................................................................1126 FUEL LEVEL SENSOR UNIT CHECK............................................................................1126 Check Fuel Level Sensor Unit and Fuel Pump..........................................................1126 Removal and Installation....................................................................................1126 COMBINATION METER.......................................................................................1126 COMPASS AND THERMOMETER.........................................................................................1127 System Description..........................................................................................1127 OUTSIDE TEMPERATURE DISPLAY.............................................................................1127 With HomeLink® Universal Transceiver................................................................1127 Without HomeLink® Universal Transceiver.............................................................1127 DIRECTION DISPLAY.......................................................................................1127 Wiring Diagram — COMPAS —...................................................................................1128 WITHOUT HOMELINK® UNIVERSAL TRANSCEIVER.................................................................1128 WITH HOMELINK® UNIVERSAL TRANSCEIVER....................................................................1129 Trouble Diagnoses...........................................................................................1130 PRELIMINARY CHECK FOR THERMOMETER.......................................................................1130 INSPECTION/COMPASS AND THERMOMETER......................................................................1130 Calibration Procedure for Compass...........................................................................1131 CORRECTION FUNCTIONS OF COMPASS.........................................................................1131 INITIAL CORRECTION PROCEDURE FOR COMPASS................................................................1132 WARNING LAMPS...................................................................................................1133 Schematic...................................................................................................1133 Wiring Diagram — WARN —.....................................................................................1134 Oil Pressure Warning Lamp Stays Off (Ignition Switch ON)....................................................1141 Oil Pressure Warning Lamp Does Not Turn Off (Oil Pressure Is Normal)........................................1143 A/T INDICATOR...................................................................................................1144 Wiring Diagram — AT/IND —...................................................................................1144 A/T Indicator Does Not Illuminate...........................................................................1145 WARNING CHIME...................................................................................................1146 Component Parts and Harness Connector Location..............................................................1146 System Description..........................................................................................1146 FUNCTION................................................................................................1146 LIGHT WARNING CHIME.....................................................................................1147 IGNITION KEY WARNING CHIME..............................................................................1147 SEAT BELT WARNING CHIME.................................................................................1147 CAN Communication System Description........................................................................1147 Wiring Diagram — CHIME —....................................................................................1148 Terminals and Reference Value for BCM.......................................................................1150 Terminals and Reference Value for Combination Meter.........................................................1150 How to Proceed With Trouble Diagnosis.......................................................................1150 Preliminary Check...........................................................................................1150 INSPECTION FOR POWER SUPPLY AND GROUND CIRCUIT..........................................................1150 CONSULT-II Function (BCM)...................................................................................1151 CONSULT-II BASIC OPERATION PROCEDURE....................................................................1151 DATA MONITOR............................................................................................1152 Operation Procedure.................................................................................1152 Display Item List...................................................................................1152 ACTIVE TEST.............................................................................................1152 Operation Procedure.................................................................................1152 Display Item List...................................................................................1153 SELF-DIAGNOSTIC RESULTS.................................................................................1153 Operation Procedure.................................................................................1153 Display Item List...................................................................................1153 All Warning Chimes Do Not Operate...........................................................................1153 Key Warning Chime and Light Warning Chime Do Not Operate (Seat Belt Warning Chime Does Operate).............1154 Key Warning Chime Does Not Operate..........................................................................1155 Light Warning Chime Does Not Operate........................................................................1157 Seat Belt Warning Chime Does Not Operate....................................................................1158 BOARD COMPUTER..................................................................................................1160 System Description..........................................................................................1160 FUNCTION................................................................................................1160 DTE (DISTANCE TO EMPTY) INDICATION......................................................................1160 TRIP DISTANCE...........................................................................................1160 TRIP TIME...............................................................................................1160 AVERAGE FUEL CONSUMPTION................................................................................1160 AVERAGE VEHICLE SPEED...................................................................................1160 HOW TO CHANGE/RESET INDICATION..........................................................................1160 CAN Communication System Description........................................................................1160 Wiring Diagram — B/COMP —...................................................................................1161 Trouble Diagnoses...........................................................................................1162 SEGMENT CHECK...........................................................................................1162 PRELIMINARY CHECK.......................................................................................1162 DIAGNOSIS PROCEDURE.....................................................................................1162 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 ec......................................................................................................................1163 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................1163 INDEX FOR DTC...................................................................................................1170 DTC No. Index...............................................................................................1170 Alphabetical Index..........................................................................................1174 PRECAUTIONS.....................................................................................................1178 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................1178 On Board Diagnostic (OBD) System of Engine and A/T..........................................................1178 Precaution..................................................................................................1178 PREPARATION.....................................................................................................1182 Special Service Tools.......................................................................................1182 Commercial Service Tools....................................................................................1184 ENGINE CONTROL SYSTEM...........................................................................................1185 System Diagram..............................................................................................1185 Multiport Fuel Injection (MFI) System.......................................................................1186 INPUT/OUTPUT SIGNAL CHART...............................................................................1186 SYSTEM DESCRIPTION......................................................................................1186 VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION...................................................1186 MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)....................................................1187 Open Loop Control...................................................................................1187 MIXTURE RATIO SELF-LEARNING CONTROL.....................................................................1187 FUEL INJECTION TIMING...................................................................................1188 Sequential Multiport Fuel Injection System..........................................................1188 Simultaneous Multiport Fuel Injection System........................................................1188 FUEL SHUT-OFF...........................................................................................1188 Electronic Ignition (EI) System.............................................................................1188 INPUT/OUTPUT SIGNAL CHART...............................................................................1188 SYSTEM DESCRIPTION......................................................................................1188 Fuel Cut Control (at No Load and High Engine Speed).........................................................1189 INPUT/OUTPUT SIGNAL CHART...............................................................................1189 SYSTEM DESCRIPTION......................................................................................1189 AIR CONDITIONING CUT CONTROL....................................................................................1190 Input/Output Signal Chart...................................................................................1190 System Description..........................................................................................1190 AUTOMATIC SPEED CONTROL DEVICE (ASCD)...........................................................................1191 System Description..........................................................................................1191 INPUT/OUTPUT SIGNAL CHART...............................................................................1191 BASIC ASCD SYSTEM.......................................................................................1191 SET OPERATION...........................................................................................1191 ACCELERATE OPERATION....................................................................................1191 CANCEL OPERATION........................................................................................1191 COAST OPERATION.........................................................................................1192 RESUME OPERATION........................................................................................1192 Component Description.......................................................................................1192 ASCD STEERING SWITCH....................................................................................1192 ASCD BRAKE SWITCH.......................................................................................1192 STOP LAMP SWITCH........................................................................................1192 ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1192 ASCD INDICATOR..........................................................................................1192 CAN COMMUNICATION...............................................................................................1193 System Description..........................................................................................1193 EVAPORATIVE EMISSION SYSTEM.....................................................................................1194 Description.................................................................................................1194 SYSTEM DESCRIPTION......................................................................................1194 EVAPORATIVE EMISSION LINE DRAWING.......................................................................1195 Component Inspection........................................................................................1197 EVAP CANISTER...........................................................................................1197 FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)..............................................1197 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.......................................................1197 FUEL TANK TEMPERATURE SENSOR............................................................................1197 EVAP CANISTER VENT CONTROL VALVE........................................................................1197 EVAP CONTROL SYSTEM PRESSURE SENSOR.....................................................................1197 EVAP SERVICE PORT.......................................................................................1198 Removal and Installation....................................................................................1198 EVAP CANISTER...........................................................................................1198 EVAP CANISTER VENT CONTROL VALVE........................................................................1198 How to Detect Fuel Vapor Leakage............................................................................1198 WITH CONSULT-II.........................................................................................1199 WITHOUT CONSULT-II......................................................................................1199 ON BOARD REFUELING VAPOR RECOVERY (ORVR)........................................................................1201 System Description..........................................................................................1201 Diagnostic Procedure........................................................................................1202 SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.........................................................1202 SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG WHILE REFUELING.................1203 Component Inspection........................................................................................1204 REFUELING EVAP VAPOR CUT VALVE..........................................................................1204 With CONSULT-II.....................................................................................1204 Without CONSULT-II..................................................................................1205 POSITIVE CRANKCASE VENTILATION..................................................................................1206 Description.................................................................................................1206 SYSTEM DESCRIPTION......................................................................................1206 Component Inspection........................................................................................1206 PCV (POSITIVE CRANKCASE VENTILATION) VALVE..............................................................1206 PCV VALVE VENTILATION HOSE..............................................................................1207 NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS)...................................................................1208 Description.................................................................................................1208 ON BOARD DIAGNOSTIC (OBD) SYSTEM................................................................................1209 Introduction................................................................................................1209 Two Trip Detection Logic....................................................................................1209 Emission-related Diagnostic Information.....................................................................1210 EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS...........................................................1210 DTC AND 1ST TRIP DTC....................................................................................1213 How to Read DTC and 1st Trip DTC....................................................................1214 FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA........................................................1214 SYSTEM READINESS TEST (SRT) CODE........................................................................1215 SRT Item............................................................................................1215 SRT Set Timing......................................................................................1216 SRT Service Procedure...............................................................................1216 How to Display SRT Status...........................................................................1217 How to Set SRT Code.................................................................................1218 Driving Pattern.....................................................................................1219 TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II).....................................1220 HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION....................................................1222 How to Erase DTC....................................................................................1222 Malfunction Indicator Lamp (MIL)............................................................................1223 DESCRIPTION.............................................................................................1223 ON BOARD DIAGNOSTIC SYSTEM FUNCTION.....................................................................1224 MIL Flashing Without DTC............................................................................1224 HOW TO SWITCH DIAGNOSTIC TEST MODE......................................................................1224 How to Set Diagnostic Test Mode II (Self-diagnostic Results)........................................1224 How to Erase Diagnostic Test Mode II (Self-diagnostic Results)......................................1225 DIAGNOSTIC TEST MODE I — BULB CHECK.....................................................................1225 DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING............................................................1225 DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS.......................................................1225 How to Erase Diagnostic Test Mode II (Self-diagnostic Results)......................................1226 OBD System Operation Chart..................................................................................1226 RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS.......................................1226 SUMMARY CHART...........................................................................................1227 RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MISFIRE ” <EXHAUST QUALITY .......1228 EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION S.......1229 <Driving Pattern B>.................................................................................1229 <Driving Pattern C>.................................................................................1229 RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS........................................1230 EXPLANATION FOR DRIVING PATTERNS........................................................................1231 <Driving Pattern A>.................................................................................1231 <Driving Pattern B>.................................................................................1231 BASIC SERVICE PROCEDURE.........................................................................................1232 Basic Inspection............................................................................................1232 Idle Speed and Ignition Timing Check........................................................................1237 IDLE SPEED..............................................................................................1237 With CONSULT-II.....................................................................................1237 With GST............................................................................................1237 IGNITION TIMING.........................................................................................1237 Method A............................................................................................1237 Method B............................................................................................1237 VIN Registration............................................................................................1238 DESCRIPTION.............................................................................................1238 OPERATION PROCEDURE.....................................................................................1238 With CONSULT-II.....................................................................................1238 Accelerator Pedal Released Position Learning................................................................1239 DESCRIPTION.............................................................................................1239 OPERATION PROCEDURE.....................................................................................1239 Throttle Valve Closed Position Learning.....................................................................1239 DESCRIPTION.............................................................................................1239 OPERATION PROCEDURE.....................................................................................1239 Idle Air Volume Learning....................................................................................1239 DESCRIPTION.............................................................................................1239 PREPARATION.............................................................................................1239 OPERATION PROCEDURE.....................................................................................1239 With CONSULT-II.....................................................................................1239 Without CONSULT-II..................................................................................1240 DIAGNOSTIC PROCEDURE....................................................................................1241 Fuel Pressure Check.........................................................................................1241 FUEL PRESSURE RELEASE...................................................................................1241 With CONSULT-II.....................................................................................1241 Without CONSULT-II..................................................................................1242 FUEL PRESSURE CHECK.....................................................................................1242 TROUBLE DIAGNOSIS...............................................................................................1243 Trouble Diagnosis Introduction..............................................................................1243 INTRODUCTION............................................................................................1243 WORK FLOW...............................................................................................1244 Overall Sequence....................................................................................1244 Detailed Flow.......................................................................................1245 DIAGNOSTIC WORKSHEET....................................................................................1247 Description.........................................................................................1247 Worksheet Sample....................................................................................1248 DTC Inspection Priority Chart...............................................................................1249 Fail-safe Chart.............................................................................................1251 Symptom Matrix Chart........................................................................................1252 SYSTEM — BASIC ENGINE CONTROL SYSTEM....................................................................1252 SYSTEM — ENGINE MECHANICAL & OTHER......................................................................1254 Engine Control Component Parts Location.....................................................................1256 Vacuum Hose Drawing.........................................................................................1263 Circuit Diagram.............................................................................................1264 ECM Harness Connector Terminal Layout.......................................................................1266 ECM Terminals and Reference Value...........................................................................1266 PREPARATION.............................................................................................1266 ECM INSPECTION TABLE....................................................................................1266 CONSULT-II Function (ENGINE)................................................................................1275 FUNCTION................................................................................................1275 ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION..............................................1276 INSPECTION PROCEDURE....................................................................................1277 WORK SUPPORT MODE.......................................................................................1277 Work Item...........................................................................................1277 SELF-DIAG RESULTS MODE..................................................................................1278 Self Diagnostic Item................................................................................1278 Freeze Frame Data and 1st Trip Freeze Frame Data....................................................1278 DATA MONITOR MODE.......................................................................................1279 Monitored Item......................................................................................1279 DATA MONITOR (SPEC) MODE................................................................................1283 Monitored Item......................................................................................1283 ACTIVE TEST MODE........................................................................................1284 Test Item...........................................................................................1284 DTC & SRT CONFIRMATION MODE.............................................................................1285 SRT STATUS Mode.....................................................................................1285 SRT Work Support Mode...............................................................................1285 DTC Work Support Mode...............................................................................1285 REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA).......................................1286 Description.........................................................................................1286 Operation...........................................................................................1287 Generic Scan Tool (GST) Function............................................................................1287 DESCRIPTION.............................................................................................1287 FUNCTION................................................................................................1288 INSPECTION PROCEDURE....................................................................................1288 CONSULT-II Reference Value in Data Monitor..................................................................1290 Major Sensor Reference Graph in Data Monitor Mode...........................................................1294 CLSD THL POS, ACCEL SEN 1, THRTL SEN 1..................................................................1294 ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), INJ PULSE-B1.........................................1294 TROUBLE DIAGNOSIS - SPECIFICATION VALUE.........................................................................1296 Description.................................................................................................1296 Testing Condition...........................................................................................1296 Inspection Procedure........................................................................................1296 Diagnostic Procedure........................................................................................1297 OVERALL SEQUENCE........................................................................................1297 DETAILED PROCEDURE......................................................................................1299 TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT.....................................................................1306 Description.................................................................................................1306 Diagnostic Procedure........................................................................................1306 POWER SUPPLY AND GROUND CIRCUIT.................................................................................1307 Wiring Diagram..............................................................................................1307 Diagnostic Procedure........................................................................................1310 Ground Inspection...........................................................................................1313 DTC U1000, U1001 CAN COMMUNICATION LINE.........................................................................1315 Description.................................................................................................1315 On Board Diagnosis Logic....................................................................................1315 DTC Confirmation Procedure..................................................................................1315 Wiring Diagram..............................................................................................1316 Diagnostic Procedure........................................................................................1317 DTC U1010 CAN COMMUNICATION.....................................................................................1318 Description.................................................................................................1318 On Board Diagnosis Logic....................................................................................1318 DTC Confirmation Procedure..................................................................................1318 WITH CONSULT-II.........................................................................................1318 WITH GST................................................................................................1318 Diagnostic Procedure........................................................................................1319 DTC P0011, P0021 IVT CONTROL....................................................................................1320 Description.................................................................................................1320 SYSTEM DESCRIPTION......................................................................................1320 CONSULT-II Reference Value in Data Monitor Mode.............................................................1320 On Board Diagnosis Logic....................................................................................1321 FAIL-SAFE MODE..........................................................................................1321 DTC Confirmation Procedure..................................................................................1321 WITH CONSULT-II.........................................................................................1321 WITH GST................................................................................................1322 Diagnostic Procedure........................................................................................1322 Component Inspection........................................................................................1323 INTAKE VALVE TIMING CONTROL SOLENOID VALVE..............................................................1323 Removal and Installation....................................................................................1323 INTAKE VALVE TIMING CONTROL SOLENOID VALVE..............................................................1323 DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER..............................................................1324 Description.................................................................................................1324 SYSTEM DESCRIPTION......................................................................................1324 CONSULT-II Reference Value in Data Monitor Mode.............................................................1324 On Board Diagnosis Logic....................................................................................1324 DTC Confirmation Procedure..................................................................................1324 WITH CONSULT-II.........................................................................................1324 WITH GST................................................................................................1325 Wiring Diagram..............................................................................................1326 BANK 1..................................................................................................1326 BANK 2..................................................................................................1328 Diagnostic Procedure........................................................................................1329 Component Inspection........................................................................................1331 AIR FUEL RATIO (A/F) SENSOR 1 HEATER....................................................................1331 Removal and Installation....................................................................................1331 AIR FUEL RATIO (A/F) SENSOR 1...........................................................................1331 DTC P0037, P0038, P0057, P0058 HO2S2 HEATER.....................................................................1332 Description.................................................................................................1332 SYSTEM DESCRIPTION......................................................................................1332 OPERATION...............................................................................................1332 CONSULT-II Reference Value in Data Monitor Mode.............................................................1332 On Board Diagnosis Logic....................................................................................1332 DTC Confirmation Procedure..................................................................................1333 WITH CONSULT-II.........................................................................................1333 WITH GST................................................................................................1333 Wiring Diagram..............................................................................................1334 BANK 1..................................................................................................1334 BANK 2..................................................................................................1336 Diagnostic Procedure........................................................................................1337 Component Inspection........................................................................................1339 HEATED OXYGEN SENSOR 2 HEATER...........................................................................1339 Removal and Installation....................................................................................1340 HEATED OXYGEN SENSOR 2..................................................................................1340 DTC P0075, P0081 IVT CONTROL SOLENOID VALVE.....................................................................1341 Component Description.......................................................................................1341 CONSULT-II Reference Value in Data Monitor Mode.............................................................1341 On Board Diagnosis Logic....................................................................................1341 DTC Confirmation Procedure..................................................................................1341 WITH CONSULT-II.........................................................................................1341 WITH GST................................................................................................1341 Wiring Diagram..............................................................................................1342 BANK 1..................................................................................................1342 BANK 2..................................................................................................1344 Diagnostic Procedure........................................................................................1346 Component Inspection........................................................................................1347 INTAKE VALVE TIMING CONTROL SOLENOID VALVE..............................................................1347 Removal and Installation....................................................................................1347 INTAKE VALVE TIMING CONTROL SOLENOID VALVE..............................................................1347 DTC P0101 MAF SENSOR............................................................................................1348 Component Description.......................................................................................1348 CONSULT-II Reference Value in Data Monitor Mode.............................................................1348 On Board Diagnosis Logic....................................................................................1348 DTC Confirmation Procedure..................................................................................1349 PROCEDURE FOR MALFUNCTION A.............................................................................1349 With CONSULT-II.....................................................................................1349 With GST............................................................................................1349 PROCEDURE FOR MALFUNCTION B.............................................................................1349 With CONSULT-II.....................................................................................1349 Overall Function Check......................................................................................1350 PROCEDURE FOR MALFUNCTION B.............................................................................1350 With GST............................................................................................1350 Wiring Diagram..............................................................................................1351 Diagnostic Procedure........................................................................................1352 Component Inspection........................................................................................1354 MASS AIR FLOW SENSOR....................................................................................1354 With CONSULT-II.....................................................................................1354 Without CONSULT-II..................................................................................1355 Removal and Installation....................................................................................1356 MASS AIR FLOW SENSOR....................................................................................1356 DTC P0102, P0103 MAF SENSOR.....................................................................................1357 Component Description.......................................................................................1357 CONSULT-II Reference Value in Data Monitor Mode.............................................................1357 On Board Diagnosis Logic....................................................................................1357 FAIL-SAFE MODE..........................................................................................1357 DTC Confirmation Procedure..................................................................................1358 PROCEDURE FOR DTC P0102.................................................................................1358 With CONSULT-II.....................................................................................1358 With GST............................................................................................1358 PROCEDURE FOR DTC P0103.................................................................................1358 With CONSULT-II.....................................................................................1358 With GST............................................................................................1358 Wiring Diagram..............................................................................................1359 Diagnostic Procedure........................................................................................1360 Component Inspection........................................................................................1362 MASS AIR FLOW SENSOR....................................................................................1362 With CONSULT-II.....................................................................................1362 Without CONSULT-II..................................................................................1363 Removal and Installation....................................................................................1363 MASS AIR FLOW SENSOR....................................................................................1363 DTC P0112, P0113 IAT SENSOR.....................................................................................1364 Component Description.......................................................................................1364 On Board Diagnosis Logic....................................................................................1364 DTC Confirmation Procedure..................................................................................1364 WITH CONSULT-II.........................................................................................1364 WITH GST................................................................................................1365 Wiring Diagram..............................................................................................1366 Diagnostic Procedure........................................................................................1367 Component Inspection........................................................................................1368 INTAKE AIR TEMPERATURE SENSOR...........................................................................1368 Removal and Installation....................................................................................1368 MASS AIR FLOW SENSOR....................................................................................1368 DTC P0117, P0118 ECT SENSOR.....................................................................................1369 Component Description.......................................................................................1369 On Board Diagnosis Logic....................................................................................1369 FAIL-SAFE MODE..........................................................................................1369 DTC Confirmation Procedure..................................................................................1370 WITH CONSULT-II.........................................................................................1370 WITH GST................................................................................................1370 Wiring Diagram..............................................................................................1371 Diagnostic Procedure........................................................................................1372 Component Inspection........................................................................................1373 ENGINE COOLANT TEMPERATURE SENSOR.......................................................................1373 Removal and Installation....................................................................................1373 ENGINE COOLANT TEMPERATURE SENSOR.......................................................................1373 DTC P0122, P0123 TP SENSOR......................................................................................1374 Component Description.......................................................................................1374 CONSULT-II Reference Value in Data Monitor Mode.............................................................1374 On Board Diagnosis Logic....................................................................................1374 FAIL-SAFE MODE..........................................................................................1374 DTC Confirmation Procedure..................................................................................1375 WITH CONSULT-II.........................................................................................1375 WITH GST................................................................................................1375 Wiring Diagram..............................................................................................1376 Diagnostic Procedure........................................................................................1377 Component Inspection........................................................................................1380 THROTTLE POSITION SENSOR................................................................................1380 Removal and Installation....................................................................................1380 ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1380 DTC P0125 ECT SENSOR............................................................................................1381 Component Description.......................................................................................1381 On Board Diagnosis Logic....................................................................................1381 DTC Confirmation Procedure..................................................................................1382 WITH CONSULT-II.........................................................................................1382 WITH GST................................................................................................1382 Diagnostic Procedure........................................................................................1382 Component Inspection........................................................................................1383 ENGINE COOLANT TEMPERATURE SENSOR.......................................................................1383 Removal and Installation....................................................................................1383 ENGINE COOLANT TEMPERATURE SENSOR.......................................................................1383 DTC P0127 IAT SENSOR............................................................................................1384 Component Description.......................................................................................1384 On Board Diagnosis Logic....................................................................................1384 DTC Confirmation Procedure..................................................................................1384 WITH CONSULT-II.........................................................................................1384 WITH GST................................................................................................1385 Diagnostic Procedure........................................................................................1385 Component Inspection........................................................................................1386 INTAKE AIR TEMPERATURE SENSOR...........................................................................1386 Removal and Installation....................................................................................1386 MASS AIR FLOW SENSOR....................................................................................1386 DTC P0128 THERMOSTAT FUNCTION...................................................................................1387 On Board Diagnosis Logic....................................................................................1387 DTC Confirmation Procedure..................................................................................1387 WITH CONSULT-II.........................................................................................1387 WITH GST................................................................................................1387 Diagnostic Procedure........................................................................................1387 Component Inspection........................................................................................1388 ENGINE COOLANT TEMPERATURE SENSOR.......................................................................1388 Removal and Installation....................................................................................1388 ENGINE COOLANT TEMPERATURE SENSOR.......................................................................1388 DTC P0130, P0150 A/F SENSOR 1...................................................................................1389 Component Description.......................................................................................1389 CONSULT-II Reference Value in Data Monitor Mode.............................................................1389 On Board Diagnosis Logic....................................................................................1389 DTC Confirmation Procedure..................................................................................1389 WITH CONSULT-II.........................................................................................1389 Overall Function Check......................................................................................1390 WITH GST................................................................................................1390 Wiring Diagram..............................................................................................1392 BANK 1..................................................................................................1392 BANK 2..................................................................................................1394 Diagnostic Procedure........................................................................................1395 Removal and Installation....................................................................................1398 AIR FUEL RATIO (A/F) SENSOR 1...........................................................................1398 DTC P0131, P0151 A/F SENSOR 1...................................................................................1399 Component Description.......................................................................................1399 CONSULT-II Reference Value in Data Monitor Mode.............................................................1399 On Board Diagnosis Logic....................................................................................1399 DTC Confirmation Procedure..................................................................................1399 WITH CONSULT-II.........................................................................................1399 WITH GST................................................................................................1400 Wiring Diagram..............................................................................................1401 BANK 1..................................................................................................1401 BANK 2..................................................................................................1403 Diagnostic Procedure........................................................................................1404 Removal and Installation....................................................................................1407 AIR FUEL RATIO (A/F) SENSOR 1...........................................................................1407 DTC P0132, P0152 A/F SENSOR 1...................................................................................1408 Component Description.......................................................................................1408 CONSULT-II Reference Value in Data Monitor Mode.............................................................1408 On Board Diagnosis Logic....................................................................................1408 DTC Confirmation Procedure..................................................................................1408 WITH CONSULT-II.........................................................................................1408 WITH GST................................................................................................1409 Wiring Diagram..............................................................................................1410 BANK 1..................................................................................................1410 BANK 2..................................................................................................1412 Diagnostic Procedure........................................................................................1413 Removal and Installation....................................................................................1416 AIR FUEL RATIO (A/F) SENSOR 1...........................................................................1416 DTC P0133, P0153 A/F SENSOR 1...................................................................................1417 Component Description.......................................................................................1417 CONSULT-II Reference Value in Data Monitor Mode.............................................................1417 On Board Diagnosis Logic....................................................................................1417 DTC Confirmation Procedure..................................................................................1418 WITH CONSULT-II.........................................................................................1418 WITH GST................................................................................................1418 Wiring Diagram..............................................................................................1420 BANK 1..................................................................................................1420 BANK 2..................................................................................................1422 Diagnostic Procedure........................................................................................1423 Removal and Installation....................................................................................1428 AIR FUEL RATIO (A/F) SENSOR 1...........................................................................1428 DTC P0137, P0157 HO2S2..........................................................................................1429 Component Description.......................................................................................1429 CONSULT-II Reference Value in Data Monitor Mode.............................................................1429 On Board Diagnosis Logic....................................................................................1429 DTC Confirmation Procedure..................................................................................1430 WITH CONSULT-II.........................................................................................1430 Overall Function Check......................................................................................1430 WITH GST................................................................................................1430 Wiring Diagram..............................................................................................1432 BANK 1..................................................................................................1432 BANK 2..................................................................................................1434 Diagnostic Procedure........................................................................................1435 Component Inspection........................................................................................1438 HEATED OXYGEN SENSOR 2..................................................................................1438 With CONSULT-II.....................................................................................1438 Without CONSULT-II..................................................................................1439 Removal and Installation....................................................................................1440 HEATED OXYGEN SENSOR 2..................................................................................1440 DTC P0138, P0158 HO2S2..........................................................................................1441 Component Description.......................................................................................1441 CONSULT-II Reference Value in Data Monitor Mode.............................................................1441 On Board Diagnosis Logic....................................................................................1441 MALFUNCTION A...........................................................................................1441 MALFUNCTION B...........................................................................................1441 DTC Confirmation Procedure..................................................................................1442 PROCEDURE FOR MALFUNCTION A.............................................................................1442 With CONSULT-II.....................................................................................1442 With GST............................................................................................1442 PROCEDURE FOR MALFUNCTION B.............................................................................1442 With CONSULT-II.....................................................................................1442 Overall Function Check......................................................................................1443 PROCEDURE FOR MALFUNCTION B.............................................................................1443 With GST............................................................................................1443 Wiring Diagram..............................................................................................1444 BANK 1..................................................................................................1444 BANK 2..................................................................................................1446 Diagnostic Procedure........................................................................................1447 PROCEDURE FOR MALFUNCTION A.............................................................................1447 PROCEDURE FOR MALFUNCTION B.............................................................................1450 Component Inspection........................................................................................1452 HEATED OXYGEN SENSOR 2..................................................................................1452 With CONSULT-II.....................................................................................1452 Without CONSULT-II..................................................................................1453 Removal and Installation....................................................................................1454 HEATED OXYGEN SENSOR 2..................................................................................1454 DTC P0139, P0159 HO2S2..........................................................................................1455 Component Description.......................................................................................1455 CONSULT-II Reference Value in Data Monitor Mode.............................................................1455 On Board Diagnosis Logic....................................................................................1455 DTC Confirmation Procedure..................................................................................1456 WITH CONSULT-II.........................................................................................1456 Overall Function Check......................................................................................1456 WITH GST................................................................................................1456 Wiring Diagram..............................................................................................1458 BANK 1..................................................................................................1458 BANK 2..................................................................................................1460 Diagnostic Procedure........................................................................................1461 Component Inspection........................................................................................1464 HEATED OXYGEN SENSOR 2..................................................................................1464 With CONSULT-II.....................................................................................1464 Without CONSULT-II..................................................................................1465 Removal and Installation....................................................................................1466 HEATED OXYGEN SENSOR 2..................................................................................1466 DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION.................................................................1467 On Board Diagnosis Logic....................................................................................1467 DTC Confirmation Procedure..................................................................................1467 WITH CONSULT-II.........................................................................................1467 WITH GST................................................................................................1468 Wiring Diagram..............................................................................................1469 BANK 1..................................................................................................1469 BANK 2..................................................................................................1471 Diagnostic Procedure........................................................................................1473 DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION.................................................................1479 On Board Diagnosis Logic....................................................................................1479 DTC Confirmation Procedure..................................................................................1479 WITH CONSULT-II.........................................................................................1479 WITH GST................................................................................................1480 Wiring Diagram..............................................................................................1481 BANK 1..................................................................................................1481 BANK 2..................................................................................................1483 Diagnostic Procedure........................................................................................1485 DTC P0181 FTT SENSOR............................................................................................1491 Component Description.......................................................................................1491 On Board Diagnosis Logic....................................................................................1491 DTC Confirmation Procedure..................................................................................1491 WITH CONSULT-II.........................................................................................1491 WITH GST................................................................................................1492 Wiring Diagram..............................................................................................1493 Diagnostic Procedure........................................................................................1494 Component Inspection........................................................................................1495 FUEL TANK TEMPERATURE SENSOR............................................................................1495 Removal and Installation....................................................................................1495 FUEL TANK TEMPERATURE SENSOR............................................................................1495 DTC P0182, P0183 FTT SENSOR.....................................................................................1496 Component Description.......................................................................................1496 On Board Diagnosis Logic....................................................................................1496 DTC Confirmation Procedure..................................................................................1496 WITH CONSULT-II.........................................................................................1496 WITH GST................................................................................................1496 Wiring Diagram..............................................................................................1497 Diagnostic Procedure........................................................................................1498 Component Inspection........................................................................................1499 FUEL TANK TEMPERATURE SENSOR............................................................................1499 Removal and Installation....................................................................................1499 FUEL TANK TEMPERATURE SENSOR............................................................................1499 DTC P0222, P0223 TP SENSOR......................................................................................1500 Component Description.......................................................................................1500 CONSULT-II Reference Value in Data Monitor Mode.............................................................1500 On Board Diagnosis Logic....................................................................................1500 FAIL-SAFE MODE..........................................................................................1500 DTC Confirmation Procedure..................................................................................1501 WITH CONSULT-II.........................................................................................1501 WITH GST................................................................................................1501 Wiring Diagram..............................................................................................1502 Diagnostic Procedure........................................................................................1503 Component Inspection........................................................................................1506 THROTTLE POSITION SENSOR................................................................................1506 Removal and Installation....................................................................................1506 ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1506 DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MISFIRE.........................................1507 On Board Diagnosis Logic....................................................................................1507 DTC Confirmation Procedure..................................................................................1507 WITH CONSULT-II.........................................................................................1508 WITH GST................................................................................................1508 Diagnostic Procedure........................................................................................1508 DTC P0327, P0328, P0332, P0333 KS...............................................................................1516 Component Description.......................................................................................1516 On Board Diagnosis Logic....................................................................................1516 DTC Confirmation Procedure..................................................................................1516 WITH CONSULT-II.........................................................................................1516 WITH GST................................................................................................1516 Wiring Diagram..............................................................................................1517 Diagnostic Procedure........................................................................................1518 Component Inspection........................................................................................1520 KNOCK SENSOR............................................................................................1520 Removal and Installation....................................................................................1520 KNOCK SENSOR............................................................................................1520 DTC P0335 CKP SENSOR (POS)......................................................................................1521 Component Description.......................................................................................1521 CONSULT-II Reference Value in Data Monitor Mode.............................................................1521 On Board Diagnosis Logic....................................................................................1521 DTC Confirmation Procedure..................................................................................1521 WITH CONSULT-II.........................................................................................1522 WITH GST................................................................................................1522 Wiring Diagram..............................................................................................1523 Diagnostic Procedure........................................................................................1524 Component Inspection........................................................................................1527 CRANKSHAFT POSITION SENSOR (POS)........................................................................1527 Removal and Installation....................................................................................1527 CRANKSHAFT POSITION SENSOR (POS)........................................................................1527 DTC P0340, P0345 CMP SENSOR (PHASE).............................................................................1528 Component Description.......................................................................................1528 CONSULT-II Reference Value in Data Monitor Mode.............................................................1528 On Board Diagnosis Logic....................................................................................1528 DTC Confirmation Procedure..................................................................................1528 WITH CONSULT-II.........................................................................................1528 WITH GST................................................................................................1529 Wiring Diagram..............................................................................................1530 BANK 1..................................................................................................1530 BANK 2..................................................................................................1532 Diagnostic Procedure........................................................................................1533 Component Inspection........................................................................................1536 CAMSHAFT POSITION SENSOR (PHASE)........................................................................1536 Removal and Installation....................................................................................1536 CAMSHAFT POSITION SENSOR (PHASE)........................................................................1536 DTC P0420, P0430 THREE WAY CATALYST FUNCTION....................................................................1537 On Board Diagnosis Logic....................................................................................1537 DTC Confirmation Procedure..................................................................................1537 WITH CONSULT-II.........................................................................................1537 Overall Function Check......................................................................................1538 WITH GST................................................................................................1538 Diagnostic Procedure........................................................................................1539 DTC P0441 EVAP CONTROL SYSTEM...................................................................................1543 System Description..........................................................................................1543 On Board Diagnosis Logic....................................................................................1543 DTC Confirmation Procedure..................................................................................1543 WITH CONSULT-II.........................................................................................1544 Overall Function Check......................................................................................1544 WITH GST................................................................................................1544 Diagnostic Procedure........................................................................................1545 DTC P0442 EVAP CONTROL SYSTEM...................................................................................1548 On Board Diagnosis Logic....................................................................................1548 DTC Confirmation Procedure..................................................................................1549 WITH CONSULT-II.........................................................................................1549 WITH GST................................................................................................1550 Diagnostic Procedure........................................................................................1550 DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.....................................................1556 Description.................................................................................................1556 SYSTEM DESCRIPTION......................................................................................1556 COMPONENT DESCRIPTION...................................................................................1556 CONSULT-II Reference Value in Data Monitor Mode.............................................................1556 On Board Diagnosis Logic....................................................................................1557 DTC Confirmation Procedure..................................................................................1557 WITH CONSULT-II.........................................................................................1557 WITH GST................................................................................................1557 Wiring Diagram..............................................................................................1558 Diagnostic Procedure........................................................................................1560 Component Inspection........................................................................................1563 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.......................................................1563 With CONSULT-II.....................................................................................1563 Without CONSULT-II..................................................................................1563 Removal and Installation....................................................................................1563 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.......................................................1563 DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE..............................................1564 Description.................................................................................................1564 SYSTEM DESCRIPTION......................................................................................1564 COMPONENT DESCRIPTION...................................................................................1564 CONSULT-II Reference Value in Data Monitor Mode.............................................................1564 On Board Diagnosis Logic....................................................................................1565 DTC Confirmation Procedure..................................................................................1565 WITH CONSULT-II.........................................................................................1565 WITH GST................................................................................................1565 Wiring Diagram..............................................................................................1566 Diagnostic Procedure........................................................................................1568 Component Inspection........................................................................................1569 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.......................................................1569 With CONSULT-II.....................................................................................1569 Without CONSULT-II..................................................................................1569 Removal and Installation....................................................................................1570 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.......................................................1570 DTC P0447 EVAP CANISTER VENT CONTROL VALVE......................................................................1571 Component Description.......................................................................................1571 CONSULT-II Reference Value in Data Monitor Mode.............................................................1571 On Board Diagnosis Logic....................................................................................1571 DTC Confirmation Procedure..................................................................................1572 WITH CONSULT-II.........................................................................................1572 WITH GST................................................................................................1572 Wiring Diagram..............................................................................................1573 Diagnostic Procedure........................................................................................1574 Component Inspection........................................................................................1576 EVAP CANISTER VENT CONTROL VALVE........................................................................1576 With CONSULT-II.....................................................................................1576 Without CONSULT-II..................................................................................1576 DTC P0448 EVAP CANISTER VENT CONTROL VALVE......................................................................1578 Component Description.......................................................................................1578 CONSULT-II Reference Value in Data Monitor Mode.............................................................1578 On Board Diagnosis Logic....................................................................................1578 DTC Confirmation Procedure..................................................................................1579 WITH CONSULT-II.........................................................................................1579 WITH GST................................................................................................1579 Wiring Diagram..............................................................................................1580 Diagnostic Procedure........................................................................................1581 Component Inspection........................................................................................1582 EVAP CANISTER VENT CONTROL VALVE........................................................................1582 With CONSULT-II.....................................................................................1582 Without CONSULT-II..................................................................................1583 DTC P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR...................................................................1584 Component Description.......................................................................................1584 CONSULT-II Reference Value in Data Monitor Mode.............................................................1584 On Board Diagnosis Logic....................................................................................1584 DTC Confirmation Procedure..................................................................................1585 WITH CONSULT-II.........................................................................................1585 WITH GST................................................................................................1585 Diagnostic Procedure........................................................................................1585 Component Inspection........................................................................................1586 EVAP CONTROL SYSTEM PRESSURE SENSOR.....................................................................1586 DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR...................................................................1587 Component Description.......................................................................................1587 CONSULT-II Reference Value in Data Monitor Mode.............................................................1587 On Board Diagnosis Logic....................................................................................1587 DTC Confirmation Procedure..................................................................................1588 WITH CONSULT-II.........................................................................................1588 WITH GST................................................................................................1588 Wiring Diagram..............................................................................................1589 Diagnostic Procedure........................................................................................1590 Component Inspection........................................................................................1592 EVAP CONTROL SYSTEM PRESSURE SENSOR.....................................................................1592 DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR...................................................................1593 Component Description.......................................................................................1593 CONSULT-II Reference Value in Data Monitor Mode.............................................................1593 On Board Diagnosis Logic....................................................................................1593 DTC Confirmation Procedure..................................................................................1594 With CONSULT-II.........................................................................................1594 With GST................................................................................................1594 Wiring Diagram..............................................................................................1595 Diagnostic Procedure........................................................................................1596 Component Inspection........................................................................................1600 EVAP CONTROL SYSTEM PRESSURE SENSOR.....................................................................1600 DTC P0455 EVAP CONTROL SYSTEM...................................................................................1601 On Board Diagnosis Logic....................................................................................1601 DTC Confirmation Procedure..................................................................................1602 WITH CONSULT-II.........................................................................................1602 WITH GST................................................................................................1603 Diagnostic Procedure........................................................................................1603 DTC P0456 EVAP CONTROL SYSTEM...................................................................................1608 On Board Diagnosis Logic....................................................................................1608 DTC Confirmation Procedure..................................................................................1609 WITH CONSULT-II.........................................................................................1609 Overall Function Check......................................................................................1610 WITH GST................................................................................................1610 Diagnostic Procedure........................................................................................1611 DTC P0460 FUEL LEVEL SENSOR.....................................................................................1617 Component Description.......................................................................................1617 On Board Diagnosis Logic....................................................................................1617 DTC Confirmation Procedure..................................................................................1617 WITH CONSULT-II.........................................................................................1617 WITH GST................................................................................................1617 Diagnostic Procedure........................................................................................1618 Removal and Installation....................................................................................1618 FUEL LEVEL SENSOR.......................................................................................1618 DTC P0461 FUEL LEVEL SENSOR.....................................................................................1619 Component Description.......................................................................................1619 On Board Diagnosis Logic....................................................................................1619 Overall Function Check......................................................................................1619 WITH CONSULT-II.........................................................................................1619 WITH GST................................................................................................1620 Diagnostic Procedure........................................................................................1620 Removal and Installation....................................................................................1620 FUEL LEVEL SENSOR.......................................................................................1620 DTC P0462, P0463 FUEL LEVEL SENSOR..............................................................................1621 Component Description.......................................................................................1621 On Board Diagnosis Logic....................................................................................1621 DTC Confirmation Procedure..................................................................................1621 WITH CONSULT-II.........................................................................................1621 WITH GST................................................................................................1621 Diagnostic Procedure........................................................................................1622 Removal and Installation....................................................................................1622 FUEL LEVEL SENSOR.......................................................................................1622 DTC P0500 VSS...................................................................................................1623 Description.................................................................................................1623 On Board Diagnosis Logic....................................................................................1623 DTC Confirmation Procedure..................................................................................1623 WITH CONSULT-II.........................................................................................1623 Overall Function Check......................................................................................1624 WITH GST................................................................................................1624 Diagnostic Procedure........................................................................................1624 DTC P0506 ISC SYSTEM............................................................................................1625 Description.................................................................................................1625 On Board Diagnosis Logic....................................................................................1625 DTC Confirmation Procedure..................................................................................1625 WITH CONSULT-II.........................................................................................1625 WITH GST................................................................................................1625 Diagnostic Procedure........................................................................................1626 DTC P0507 ISC SYSTEM............................................................................................1627 Description.................................................................................................1627 On Board Diagnosis Logic....................................................................................1627 DTC Confirmation Procedure..................................................................................1627 WITH CONSULT-II.........................................................................................1627 WITH GST................................................................................................1627 Diagnostic Procedure........................................................................................1628 DTC P0550 PSP SENSOR............................................................................................1629 Component Description.......................................................................................1629 CONSULT-II Reference Value in Data Monitor Mode.............................................................1629 On Board Diagnosis Logic....................................................................................1629 DTC Confirmation Procedure..................................................................................1629 WITH CONSULT-II.........................................................................................1629 WITH GST................................................................................................1629 Wiring Diagram..............................................................................................1630 Diagnostic Procedure........................................................................................1631 Component Inspection........................................................................................1633 POWER STEERING PRESSURE SENSOR..........................................................................1633 Removal and Installation....................................................................................1633 POWER STEERING PRESSURE SENSOR..........................................................................1633 DTC P0603 ECM POWER SUPPLY......................................................................................1634 Component Description.......................................................................................1634 On Board Diagnosis Logic....................................................................................1634 DTC Confirmation Procedure..................................................................................1634 WITH CONSULT-II.........................................................................................1634 WITH GST................................................................................................1634 Wiring Diagram..............................................................................................1635 Diagnostic Procedure........................................................................................1636 DTC P0605 ECM...................................................................................................1638 Component Description.......................................................................................1638 On Board Diagnosis Logic....................................................................................1638 FAIL-SAFE MODE..........................................................................................1638 DTC Confirmation Procedure..................................................................................1638 PROCEDURE FOR MALFUNCTION A.............................................................................1638 With CONSULT-II.....................................................................................1638 With GST............................................................................................1638 PROCEDURE FOR MALFUNCTION B.............................................................................1639 With CONSULT-II.....................................................................................1639 With GST............................................................................................1639 PROCEDURE FOR MALFUNCTION C.............................................................................1639 With CONSULT-II.....................................................................................1639 With GST............................................................................................1639 Diagnostic Procedure........................................................................................1639 DTC P0643 SENSOR POWER SUPPLY...................................................................................1641 On Board Diagnosis Logic....................................................................................1641 FAIL-SAFE MODE..........................................................................................1641 DTC Confirmation Procedure..................................................................................1641 WITH CONSULT-II.........................................................................................1641 WITH GST................................................................................................1641 Wiring Diagram..............................................................................................1642 Diagnostic Procedure........................................................................................1644 DTC P0850 PNP SWITCH............................................................................................1647 Component Description.......................................................................................1647 CONSULT-II Reference Value in Data Monitor Mode.............................................................1647 On Board Diagnosis Logic....................................................................................1647 DTC Confirmation Procedure..................................................................................1647 WITH CONSULT-II.........................................................................................1647 Overall Function Check......................................................................................1648 WITH GST................................................................................................1648 Wiring Diagram..............................................................................................1649 Diagnostic Procedure........................................................................................1650 DTC P1148, P1168 CLOSED LOOP CONTROL............................................................................1652 On Board Diagnosis Logic....................................................................................1652 DTC P1211 TCS CONTROL UNIT......................................................................................1653 Description.................................................................................................1653 On Board Diagnosis Logic....................................................................................1653 DTC Confirmation Procedure..................................................................................1653 WITH CONSULT-II.........................................................................................1653 WITH GST................................................................................................1653 Diagnostic Procedure........................................................................................1653 DTC P1212 TCS COMMUNICATION LINE................................................................................1654 Description.................................................................................................1654 On Board Diagnosis Logic....................................................................................1654 DTC Confirmation Procedure..................................................................................1654 WITH CONSULT-II.........................................................................................1654 WITH GST................................................................................................1654 Diagnostic Procedure........................................................................................1654 DTC P1217 ENGINE OVER TEMPERATURE...............................................................................1655 Description.................................................................................................1655 SYSTEM DESCRIPTION......................................................................................1655 Cooling Fan Control.................................................................................1655 Cooling Fan Operation...............................................................................1655 Cooling Fan Relay Operation.........................................................................1656 COMPONENT DESCRIPTION...................................................................................1656 Cooling Fan Motor...................................................................................1656 CONSULT-II Reference Value in Data Monitor Mode.............................................................1656 On Board Diagnosis Logic....................................................................................1657 Overall Function Check......................................................................................1657 WITH CONSULT-II.........................................................................................1657 WITH GST................................................................................................1658 Wiring Diagram..............................................................................................1659 Diagnostic Procedure........................................................................................1661 PROCEDURE A.............................................................................................1662 Main 12 Causes of Overheating...............................................................................1663 Component Inspection........................................................................................1664 COOLING FAN MOTOR.......................................................................................1664 DTC P1225 TP SENSOR.............................................................................................1665 Component Description.......................................................................................1665 On Board Diagnosis Logic....................................................................................1665 DTC Confirmation Procedure..................................................................................1665 WITH CONSULT-II.........................................................................................1665 WITH GST................................................................................................1665 Diagnostic Procedure........................................................................................1666 Removal and Installation....................................................................................1666 ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1666 DTC P1226 TP SENSOR.............................................................................................1667 Component Description.......................................................................................1667 On Board Diagnosis Logic....................................................................................1667 DTC Confirmation Procedure..................................................................................1667 WITH CONSULT-II.........................................................................................1667 WITH GST................................................................................................1667 Diagnostic Procedure........................................................................................1668 Removal and Installation....................................................................................1668 ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1668 DTC P1550 BATTERY CURRENT SENSOR................................................................................1669 Component Description.......................................................................................1669 CONSULT-II Reference Value in Data Monitor Mode.............................................................1669 On Board Diagnosis Logic....................................................................................1669 DTC Confirmation Procedure..................................................................................1669 WITH CONSULT-II.........................................................................................1669 WITH GST................................................................................................1670 Wiring Diagram..............................................................................................1671 Diagnostic Procedure........................................................................................1672 Component Inspection........................................................................................1674 BATTERY CURRENT SENSOR..................................................................................1674 DTC P1551, P1552 BATTERY CURRENT SENSOR.........................................................................1676 Component Description.......................................................................................1676 CONSULT-II Reference Value in Data Monitor Mode.............................................................1676 On Board Diagnosis Logic....................................................................................1676 DTC Confirmation Procedure..................................................................................1676 WITH CONSULT-II.........................................................................................1676 WITH GST................................................................................................1677 Wiring Diagram..............................................................................................1678 Diagnostic Procedure........................................................................................1679 Component Inspection........................................................................................1681 BATTERY CURRENT SENSOR..................................................................................1681 DTC P1553 BATTERY CURRENT SENSOR................................................................................1683 Component Description.......................................................................................1683 CONSULT-II Reference Value in Data Monitor Mode.............................................................1683 On Board Diagnosis Logic....................................................................................1683 DTC Confirmation Procedure..................................................................................1683 WITH CONSULT-II.........................................................................................1683 WITH GST................................................................................................1684 Wiring Diagram..............................................................................................1685 Diagnostic Procedure........................................................................................1686 Component Inspection........................................................................................1688 BATTERY CURRENT SENSOR..................................................................................1688 DTC P1554 BATTERY CURRENT SENSOR................................................................................1690 Component Description.......................................................................................1690 CONSULT-II Reference Value in Data Monitor Mode.............................................................1690 On Board Diagnosis Logic....................................................................................1690 Overall Function Check......................................................................................1690 WITH CONSULT-II.........................................................................................1690 WITH GST................................................................................................1691 Wiring Diagram..............................................................................................1692 Diagnostic Procedure........................................................................................1693 Component Inspection........................................................................................1695 BATTERY CURRENT SENSOR..................................................................................1695 DTC P1564 ASCD STEERING SWITCH..................................................................................1697 Component Description.......................................................................................1697 CONSULT-II Reference Value in Data Monitor Mode.............................................................1697 On Board Diagnosis Logic....................................................................................1697 DTC Confirmation Procedure..................................................................................1698 WITH CONSULT-II.........................................................................................1698 WITH GST................................................................................................1698 Wiring Diagram..............................................................................................1699 Diagnostic Procedure........................................................................................1700 Component Inspection........................................................................................1703 ASCD STEERING SWITCH....................................................................................1703 DTC P1572 ASCD BRAKE SWITCH.....................................................................................1704 Component Description.......................................................................................1704 CONSULT-II Reference Value in Data Monitor Mode.............................................................1704 On Board Diagnosis Logic....................................................................................1704 DTC Confirmation Procedure..................................................................................1705 WITH CONSULT-II.........................................................................................1705 WITH GST................................................................................................1705 Wiring Diagram..............................................................................................1706 Diagnostic Procedure........................................................................................1707 Component Inspection........................................................................................1711 ASCD BRAKE SWITCH.......................................................................................1711 STOP LAMP SWITCH........................................................................................1711 DTC P1574 ASCD VEHICLE SPEED SENSOR.............................................................................1712 Component Description.......................................................................................1712 On Board Diagnosis Logic....................................................................................1712 DTC Confirmation Procedure..................................................................................1712 WITH CONSULT-II.........................................................................................1712 WITH GST................................................................................................1712 Diagnostic Procedure........................................................................................1713 DTC P1715 INPUT SPEED SENSOR (TURBINE REVOLUTION SENSOR)........................................................1714 Description.................................................................................................1714 CONSULT-II Reference Value in Data Monitor Mode.............................................................1714 On Board Diagnosis Logic....................................................................................1714 Diagnostic Procedure........................................................................................1714 DTC P1800 VIAS CONTROL SOLENOID VALVE...........................................................................1715 Component Description.......................................................................................1715 CONSULT-II Reference Value in Data Monitor Mode.............................................................1715 On Board Diagnosis Logic....................................................................................1715 DTC Confirmation Procedure..................................................................................1715 WITH CONSULT-II.........................................................................................1715 WITH GST................................................................................................1715 Wiring Diagram..............................................................................................1716 Diagnostic Procedure........................................................................................1717 Component Inspection........................................................................................1718 VIAS CONTROL SOLENOID VALVE.............................................................................1718 With CONSULT-II.....................................................................................1718 With GST............................................................................................1719 Removal and Installation....................................................................................1719 VIAS CONTROL SOLENOID VALVE.............................................................................1719 DTC P1805 BRAKE SWITCH..........................................................................................1720 Description.................................................................................................1720 CONSULT-II Reference Value in Data Monitor Mode.............................................................1720 On Board Diagnosis Logic....................................................................................1720 FAIL-SAFE MODE..........................................................................................1720 DTC Confirmation Procedure..................................................................................1720 WITH CONSULT-II.........................................................................................1720 WITH GST................................................................................................1720 Wiring Diagram..............................................................................................1721 Diagnostic Procedure........................................................................................1722 Component Inspection........................................................................................1724 STOP LAMP SWITCH........................................................................................1724 DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY...................................................................1725 Component Description.......................................................................................1725 CONSULT-II Reference Value in Data Monitor Mode.............................................................1725 On Board Diagnosis Logic....................................................................................1725 FAIL-SAFE MODE..........................................................................................1725 DTC Confirmation Procedure..................................................................................1725 PROCEDURE FOR DTC P2100.................................................................................1725 With CONSULT-II.....................................................................................1725 With GST............................................................................................1725 PROCEDURE FOR DTC P2103.................................................................................1726 With CONSULT-II.....................................................................................1726 With GST............................................................................................1726 Wiring Diagram..............................................................................................1727 Diagnostic Procedure........................................................................................1728 DTC P2101 ELECTRIC THROTTLE CONTROL FUNCTION....................................................................1731 Description.................................................................................................1731 On Board Diagnosis Logic....................................................................................1731 FAIL-SAFE MODE..........................................................................................1731 DTC Confirmation Procedure..................................................................................1731 WITH CONSULT-II.........................................................................................1731 WITH GST................................................................................................1731 Wiring Diagram..............................................................................................1732 Diagnostic Procedure........................................................................................1733 Component Inspection........................................................................................1736 THROTTLE CONTROL MOTOR..................................................................................1736 Removal and Installation....................................................................................1736 ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1736 DTC P2118 THROTTLE CONTROL MOTOR................................................................................1737 Component Description.......................................................................................1737 On Board Diagnosis Logic....................................................................................1737 FAIL-SAFE MODE..........................................................................................1737 DTC Confirmation Procedure..................................................................................1737 WITH CONSULT-II.........................................................................................1737 WITH GST................................................................................................1737 Wiring Diagram..............................................................................................1738 Diagnostic Procedure........................................................................................1739 Component Inspection........................................................................................1740 THROTTLE CONTROL MOTOR..................................................................................1740 Removal and Installation....................................................................................1741 ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1741 DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATOR....................................................................1742 Component Description.......................................................................................1742 On Board Diagnosis Logic....................................................................................1742 FAIL-SAFE MODE..........................................................................................1742 DTC Confirmation Procedure..................................................................................1742 PROCEDURE FOR MALFUNCTION A AND B.......................................................................1742 With CONSULT-II.....................................................................................1742 With GST............................................................................................1742 PROCEDURE FOR MALFUNCTION C.............................................................................1743 With CONSULT-II.....................................................................................1743 With GST............................................................................................1743 Diagnostic Procedure........................................................................................1743 DTC P2122, P2123 APP SENSOR.....................................................................................1744 Component Description.......................................................................................1744 CONSULT-II Reference Value in Data Monitor Mode.............................................................1744 On Board Diagnosis Logic....................................................................................1744 FAIL-SAFE MODE..........................................................................................1744 DTC Confirmation Procedure..................................................................................1745 WITH CONSULT-II.........................................................................................1745 WITH GST................................................................................................1745 Wiring Diagram..............................................................................................1746 Diagnostic Procedure........................................................................................1747 Component Inspection........................................................................................1749 ACCELERATOR PEDAL POSITION SENSOR.......................................................................1749 Removal and Installation....................................................................................1749 ACCELERATOR PEDAL.......................................................................................1749 DTC P2127, P2128 APP SENSOR.....................................................................................1750 Component Description.......................................................................................1750 CONSULT-II Reference Value in Data Monitor Mode.............................................................1750 On Board Diagnosis Logic....................................................................................1750 FAIL-SAFE MODE..........................................................................................1750 DTC Confirmation Procedure..................................................................................1751 WITH CONSULT-II.........................................................................................1751 WITH GST................................................................................................1751 Wiring Diagram..............................................................................................1752 Diagnostic Procedure........................................................................................1753 Component Inspection........................................................................................1756 ACCELERATOR PEDAL POSITION SENSOR.......................................................................1756 Removal and Installation....................................................................................1756 ACCELERATOR PEDAL.......................................................................................1756 DTC P2135 TP SENSOR.............................................................................................1757 Component Description.......................................................................................1757 CONSULT-II Reference Value in Data Monitor Mode.............................................................1757 On Board Diagnosis Logic....................................................................................1757 FAIL-SAFE MODE..........................................................................................1757 DTC Confirmation Procedure..................................................................................1758 WITH CONSULT-II.........................................................................................1758 WITH GST................................................................................................1758 Wiring Diagram..............................................................................................1759 Diagnostic Procedure........................................................................................1760 Component Inspection........................................................................................1763 THROTTLE POSITION SENSOR................................................................................1763 Removal and Installation....................................................................................1763 ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1763 DTC P2138 APP SENSOR............................................................................................1764 Component Description.......................................................................................1764 CONSULT-II Reference Value in Data Monitor Mode.............................................................1764 On Board Diagnosis Logic....................................................................................1764 FAIL-SAFE MODE..........................................................................................1764 DTC Confirmation Procedure..................................................................................1765 WITH CONSULT-II.........................................................................................1765 WITH GST................................................................................................1765 Wiring Diagram..............................................................................................1766 Diagnostic Procedure........................................................................................1767 Component Inspection........................................................................................1770 ACCELERATOR PEDAL POSITION SENSOR.......................................................................1770 Removal and Installation....................................................................................1770 ACCELERATOR PEDAL.......................................................................................1770 DTC P2A00, P2A03 A/F SENSOR 1...................................................................................1771 Component Description.......................................................................................1771 CONSULT-II Reference Value in Data Monitor Mode.............................................................1771 On Board Diagnosis Logic....................................................................................1771 DTC Confirmation Procedure..................................................................................1771 WITH CONSULT-II.........................................................................................1771 WITH GST................................................................................................1772 Wiring Diagram..............................................................................................1773 BANK 1..................................................................................................1773 BANK 2..................................................................................................1775 Diagnostic Procedure........................................................................................1776 Removal and Installation....................................................................................1782 AIR FUEL RATIO (A/F) SENSOR 1...........................................................................1782 ASCD BRAKE SWITCH...............................................................................................1783 Component Description.......................................................................................1783 CONSULT-II Reference Value in Data Monitor Mode.............................................................1783 Wiring Diagram..............................................................................................1784 Diagnostic Procedure........................................................................................1785 Component Inspection........................................................................................1789 ASCD BRAKE SWITCH.......................................................................................1789 STOP LAMP SWITCH........................................................................................1789 ASCD INDICATOR..................................................................................................1790 Component Description.......................................................................................1790 CONSULT-II Reference Value in Data Monitor Mode.............................................................1790 Wiring Diagram..............................................................................................1791 Diagnostic Procedure........................................................................................1792 ELECTRICAL LOAD SIGNAL..........................................................................................1793 Description.................................................................................................1793 CONSULT-II Reference Value in Data Monitor Mode.............................................................1793 Diagnostic Procedure........................................................................................1793 FUEL INJECTOR...................................................................................................1795 Component Description.......................................................................................1795 CONSULT-II Reference Value in Data Monitor Mode.............................................................1795 Wiring Diagram..............................................................................................1796 Diagnostic Procedure........................................................................................1797 Component Inspection........................................................................................1801 FUEL INJECTOR...........................................................................................1801 Removal and Installation....................................................................................1801 FUEL INJECTOR...........................................................................................1801 FUEL PUMP.......................................................................................................1802 Description.................................................................................................1802 SYSTEM DESCRIPTION......................................................................................1802 COMPONENT DESCRIPTION...................................................................................1802 CONSULT-II Reference Value in Data Monitor Mode.............................................................1802 Wiring Diagram..............................................................................................1803 Diagnostic Procedure........................................................................................1804 Component Inspection........................................................................................1806 FUEL PUMP...............................................................................................1806 Removal and Installation....................................................................................1807 FUEL PUMP...............................................................................................1807 IGNITION SIGNAL.................................................................................................1808 Component Description.......................................................................................1808 IGNITION COIL & POWER TRANSISTOR........................................................................1808 Wiring Diagram..............................................................................................1809 Diagnostic Procedure........................................................................................1814 Component Inspection........................................................................................1819 IGNITION COIL WITH POWER TRANSISTOR.....................................................................1819 CONDENSER-1.............................................................................................1819 Removal and Installation....................................................................................1820 IGNITION COIL WITH POWER TRANSISTOR.....................................................................1820 REFRIGERANT PRESSURE SENSOR.....................................................................................1821 Component Description.......................................................................................1821 Wiring Diagram..............................................................................................1822 Diagnostic Procedure........................................................................................1823 Removal and Installation....................................................................................1825 REFRIGERANT PRESSURE SENSOR.............................................................................1825 VIAS............................................................................................................1826 Description.................................................................................................1826 SYSTEM DESCRIPTION......................................................................................1826 COMPONENT DESCRIPTION...................................................................................1826 Power Valve.........................................................................................1826 VIAS Control Solenoid Valve.........................................................................1827 CONSULT-II Reference Value in Data Monitor Mode.............................................................1827 Wiring Diagram..............................................................................................1828 Diagnostic Procedure........................................................................................1830 Component Inspection........................................................................................1833 VIAS CONTROL SOLENOID VALVE.............................................................................1833 With CONSULT-II.....................................................................................1833 Without CONSULT-II..................................................................................1833 VACUUM TANK.............................................................................................1833 Removal and Installation....................................................................................1834 VIAS CONTROL SOLENOID VALVE.............................................................................1834 MIL AND DATA LINK CONNECTOR.....................................................................................1835 Wiring Diagram..............................................................................................1835 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................1837 Fuel Pressure...............................................................................................1837 Idle Speed and Ignition Timing..............................................................................1837 Calculated Load Value.......................................................................................1837 Mass Air Flow Sensor........................................................................................1837 Intake Air Temperature Sensor...............................................................................1837 Engine Coolant Temperature Sensor...........................................................................1837 Air Fuel Ratio (A/F) Sensor 1 Heater........................................................................1837 Heated Oxygen sensor 2 Heater...............................................................................1837 Crankshaft Position Sensor (POS)............................................................................1837 Camshaft Position Sensor (PHASE)............................................................................1837 Throttle Control Motor......................................................................................1837 Fuel Injector...............................................................................................1838 Fuel Pump...................................................................................................1838 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 ei......................................................................................................................1839 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................1839 PRECAUTIONS.....................................................................................................1841 Service Notice..............................................................................................1841 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................1841 PREPARATION.....................................................................................................1842 Special Service Tools.......................................................................................1842 Commercial Service Tools....................................................................................1842 SQUEAK AND RATTLE TROUBLE DIAGNOSES.............................................................................1843 Work Flow...................................................................................................1843 CUSTOMER INTERVIEW......................................................................................1843 DUPLICATE THE NOISE AND TEST DRIVE......................................................................1844 CHECK RELATED SERVICE BULLETINS.........................................................................1844 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................1844 REPAIR THE CAUSE........................................................................................1844 CONFIRM THE REPAIR......................................................................................1845 Generic Squeak and Rattle Troubleshooting...................................................................1845 INSTRUMENT PANEL........................................................................................1845 CENTER CONSOLE..........................................................................................1845 DOORS...................................................................................................1845 TRUNK...................................................................................................1846 SUNROOF/HEADLINING......................................................................................1846 OVERHEAD CONSOLE (FRONT AND REAR).......................................................................1846 SEATS...................................................................................................1846 UNDERHOOD...............................................................................................1846 Diagnostic Worksheet........................................................................................1847 CLIP AND FASTENER...............................................................................................1849 Clip and Fastener...........................................................................................1849 FRONT BUMPER....................................................................................................1852 Removal and Installation....................................................................................1852 REMOVAL.................................................................................................1852 INSTALLATION............................................................................................1852 REAR BUMPER.....................................................................................................1853 Removal and Installation....................................................................................1853 REMOVAL.................................................................................................1853 INSTALLATION............................................................................................1853 FRONT GRILLE....................................................................................................1854 Removal and Installation....................................................................................1854 REMOVAL.................................................................................................1854 INSTALLATION............................................................................................1854 COWL TOP........................................................................................................1855 Removal and Installation....................................................................................1855 REMOVAL.................................................................................................1855 INSTALLATION............................................................................................1855 FRONT FENDER....................................................................................................1856 Removal and Installation....................................................................................1856 REMOVAL.................................................................................................1856 INSTALLATION............................................................................................1856 LICENSE LAMP FINISHER...........................................................................................1857 Removal and Installation....................................................................................1857 REMOVAL.................................................................................................1857 INSTALLATION............................................................................................1857 FENDER PROTECTOR................................................................................................1858 Components..................................................................................................1858 Removal and Installation of Front Fender Protector..........................................................1859 REMOVAL.................................................................................................1859 INSTALLATION............................................................................................1859 Removal and Installation of Rear Fender Protector...........................................................1859 REMOVAL.................................................................................................1859 INSTALLATION............................................................................................1859 RUNNING BOARDS..................................................................................................1860 Removal and Installation....................................................................................1860 REMOVAL.................................................................................................1860 INSTALLATION............................................................................................1860 ROOF RACK.......................................................................................................1861 Removal and Installation....................................................................................1861 REMOVAL.................................................................................................1861 INSTALLATION............................................................................................1861 DOOR OUTSIDE MOLDING............................................................................................1862 Removal and Installation....................................................................................1862 FRONT DOOR OUTSIDE MOLDING..............................................................................1862 Removal.............................................................................................1862 Installation........................................................................................1862 DOOR FINISHER...................................................................................................1863 Removal and Installation....................................................................................1863 FRONT DOOR..............................................................................................1863 Removal.............................................................................................1863 Installation........................................................................................1864 REAR DOOR...............................................................................................1864 Removal.............................................................................................1864 Installation........................................................................................1864 BODY SIDE TRIM..................................................................................................1865 Components..................................................................................................1865 Removal and installation....................................................................................1866 LOWER DASH SIDE FINISHER................................................................................1866 Removal.............................................................................................1866 Installation........................................................................................1866 CENTER PILLAR LOWER FINISHER............................................................................1866 Removal.............................................................................................1866 Installation........................................................................................1866 CENTER PILLAR UPPER FINISHER............................................................................1866 Removal.............................................................................................1866 Installation........................................................................................1866 FRONT PILLAR UPPER FINISHER.............................................................................1866 Removal.............................................................................................1866 Installation........................................................................................1866 FRONT PILLAR LOWER FINISHER.............................................................................1866 Removal.............................................................................................1866 Installation........................................................................................1866 KICK PLATES.............................................................................................1866 Removal.............................................................................................1866 Installation........................................................................................1866 FLOOR TRIM......................................................................................................1867 Removal and Installation....................................................................................1867 REMOVAL.................................................................................................1867 Front Carpet........................................................................................1867 Rear Carpet.........................................................................................1867 INSTALLATION............................................................................................1867 HEADLINING......................................................................................................1868 Removal and Installation....................................................................................1868 REMOVAL.................................................................................................1868 INSTALLATION............................................................................................1869 LUGGAGE FLOOR TRIM..............................................................................................1870 Components..................................................................................................1870 Removal and Installation....................................................................................1872 REMOVAL.................................................................................................1872 INSTALLATION............................................................................................1872 BACK DOOR TRIM..................................................................................................1873 Removal and Installation....................................................................................1873 REMOVAL.................................................................................................1873 INSTALLATION............................................................................................1873 em......................................................................................................................1875 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................1875 PRECAUTIONS.....................................................................................................1878 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................1878 Precautions for Drain Engine Coolant........................................................................1878 Precautions for Disconnecting Fuel Piping...................................................................1878 Precautions for Removal and Disassembly.....................................................................1878 Precautions for Inspection, Repair and Replacement..........................................................1878 Precautions for Assembly and Installation...................................................................1878 Parts Requiring Angle Tightening............................................................................1879 Precautions for Liquid Gasket...............................................................................1879 REMOVAL OF LIQUID GASKET SEALING........................................................................1879 LIQUID GASKET APPLICATION PROCEDURE.....................................................................1879 PREPARATION.....................................................................................................1881 Special Service Tools.......................................................................................1881 Commercial Service Tools....................................................................................1883 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................................1885 NVH Troubleshooting —Engine Noise...........................................................................1885 Use the Chart Below to Help You Find the Cause of the Symptom...............................................1886 ENGINE ROOM COVER...............................................................................................1887 Removal and Installation....................................................................................1887 REMOVAL.................................................................................................1887 INSTALLATION............................................................................................1887 DRIVE BELTS.....................................................................................................1888 Checking Drive Belts........................................................................................1888 Tension Adjustment..........................................................................................1888 Removal and Installation....................................................................................1888 DRIVE BELT..............................................................................................1888 Removal.............................................................................................1888 Installation............................................................................................1889 Drive Belt Auto Tensioner and Idler Pulley..................................................................1889 REMOVAL.................................................................................................1889 INSTALLATION............................................................................................1889 AIR CLEANER AND AIR DUCT........................................................................................1890 Removal and Installation....................................................................................1890 REMOVAL.................................................................................................1890 INSPECTION AFTER REMOVAL................................................................................1890 INSTALLATION............................................................................................1890 Changing Air Cleaner Filter.................................................................................1890 REMOVAL.................................................................................................1890 INSTALLATION............................................................................................1890 INTAKE MANIFOLD COLLECTOR.......................................................................................1891 Removal and Installation....................................................................................1891 REMOVAL.................................................................................................1892 INSTALLATION............................................................................................1893 Intake Manifold Collector...........................................................................1893 Electric Throttle Control Actuator..................................................................1893 INTAKE MANIFOLD.................................................................................................1894 Removal and Installation....................................................................................1894 REMOVAL.................................................................................................1894 INSPECTION AFTER REMOVAL................................................................................1894 Surface Distortion..................................................................................1894 INSTALLATION............................................................................................1895 Intake Manifold.....................................................................................1895 EXHAUST MANIFOLD AND THREE WAY CATALYST.........................................................................1896 Removal and Installation....................................................................................1896 REMOVAL (Left bank).....................................................................................1896 INSPECTION AFTER REMOVAL................................................................................1897 Surface Distortion..................................................................................1897 INSTALLATION (Left bank)................................................................................1898 Exhaust Manifold Gasket.............................................................................1898 Exhaust Manifold....................................................................................1898 Heated Oxygen Sensor................................................................................1898 REMOVAL (Right bank)....................................................................................1899 INSPECTION AFTER REMOVAL................................................................................1899 Surface Distortion..................................................................................1899 INSTALLATION (Right bank)...............................................................................1900 Exhaust Manifold Gasket.............................................................................1900 Exhaust Manifold....................................................................................1900 Heated Oxygen Sensor................................................................................1900 OIL PAN AND OIL STRAINER........................................................................................1901 Removal and Installation....................................................................................1901 REMOVAL (Lower).........................................................................................1901 INSPECTION AFTER REMOVAL................................................................................1902 INSTALLATION (Lower)....................................................................................1902 INSPECTION AFTER INSTALLATION...........................................................................1903 REMOVAL (Upper).........................................................................................1903 INSPECTION AFTER REMOVAL................................................................................1904 INSTALLATION (Upper)....................................................................................1904 INSPECTION AFTER INSTALLATION...........................................................................1905 IGNITION COIL...................................................................................................1906 Removal and Installation....................................................................................1906 REMOVAL (Left bank).....................................................................................1906 INSTALLATION (Left bank)................................................................................1906 REMOVAL (Right bank)....................................................................................1906 INSTALLATION (Right bank)...............................................................................1906 SPARK PLUG (PLATINUM-TIPPED TYPE)...............................................................................1907 Changing Spark Plugs (Platinum - Tipped Type)...............................................................1907 REMOVAL.................................................................................................1907 INSPECTION AFTER REMOVAL................................................................................1907 INSTALLATION............................................................................................1908 FUEL INJECTOR AND FUEL TUBE.....................................................................................1909 Removal and Installation....................................................................................1909 REMOVAL.................................................................................................1909 INSTALLATION............................................................................................1912 INSPECTION AFTER INSTALLATION...........................................................................1914 Check on Fuel Leakage...............................................................................1914 ROCKER COVER....................................................................................................1915 Removal and Installation....................................................................................1915 REMOVAL (Left bank).....................................................................................1915 INSTALLATION (Left bank)................................................................................1916 REMOVAL (Right bank)....................................................................................1917 INSTALLATION (Right bank)...............................................................................1918 FRONT TIMING CHAIN CASE.........................................................................................1920 Removal and Installation....................................................................................1920 REMOVAL.................................................................................................1920 INSTALLATION............................................................................................1924 INSPECTION AFTER INSTALLATION...........................................................................1927 Inspection for Leaks................................................................................1927 TIMING CHAIN....................................................................................................1929 Removal and Installation....................................................................................1929 REMOVAL.................................................................................................1930 INSPECTION AFTER REMOVAL................................................................................1937 Timing Chain........................................................................................1937 INSTALLATION............................................................................................1938 INSPECTION AFTER INSTALLATION...........................................................................1948 Inspection for Leaks................................................................................1948 CAMSHAFT........................................................................................................1949 Removal and Installation....................................................................................1949 REMOVAL.................................................................................................1950 INSPECTION AFTER REMOVAL................................................................................1951 Camshaft Runout.....................................................................................1951 Camshaft Cam Height.................................................................................1951 Camshaft Journal Oil Clearance......................................................................1951 Camshaft End Play...................................................................................1952 Camshaft Sprocket Runout............................................................................1952 Valve Lifter........................................................................................1953 Valve Lifter Clearance..............................................................................1953 INSTALLATION............................................................................................1954 INSPECTION AFTER INSTALLATION...........................................................................1957 Inspection of Camshaft Sprocket (INT) Oil Groove....................................................1957 Inspection for Leaks................................................................................1957 Valve Clearance.............................................................................................1958 INSPECTION..............................................................................................1958 ADJUSTMENT..............................................................................................1961 OIL SEAL........................................................................................................1963 Removal and Installation of Valve Oil Seal..................................................................1963 REMOVAL.................................................................................................1963 INSTALLATION............................................................................................1963 Removal and Installation of Front Oil Seal..................................................................1964 REMOVAL.................................................................................................1964 INSTALLATION............................................................................................1964 Removal and Installation of Rear Oil Seal...................................................................1965 REMOVAL.................................................................................................1965 INSTALLATION............................................................................................1965 CYLINDER HEAD...................................................................................................1966 On-Vehicle Service..........................................................................................1966 CHECKING COMPRESSION PRESSURE...........................................................................1966 Removal and Installation....................................................................................1967 REMOVAL.................................................................................................1967 INSPECTION AFTER REMOVAL................................................................................1968 Cylinder Head Bolts Outer Diameter..................................................................1968 Cylinder Head Distortion............................................................................1968 INSTALLATION............................................................................................1969 INSPECTION AFTER INSTALLATION...........................................................................1970 Inspection for Leaks................................................................................1970 Disassembly and Assembly....................................................................................1971 DISASSEMBLY.............................................................................................1971 ASSEMBLY................................................................................................1972 Inspection After Disassembly................................................................................1973 VALVE DIMENSIONS........................................................................................1973 VALVE GUIDE CLEARANCE...................................................................................1973 Valve Stem Diameter.................................................................................1973 Valve Guide Inner Diameter..........................................................................1973 Valve Guide Clearance...............................................................................1974 VALVE GUIDE REPLACEMENT.................................................................................1974 VALVE SEAT CONTACT......................................................................................1975 VALVE SEAT REPLACEMENT..................................................................................1975 VALVE SPRING SQUARENESS.................................................................................1976 VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD..................................................1977 ENGINE ASSEMBLY.................................................................................................1978 Removal and Installation....................................................................................1978 REMOVAL.................................................................................................1979 Preparation.........................................................................................1979 INSTALLATION............................................................................................1980 INSPECTION AFTER INSTALLATION...........................................................................1980 CYLINDER BLOCK..................................................................................................1981 Disassembly and Assembly....................................................................................1981 DISASSEMBLY.............................................................................................1982 ASSEMBLY................................................................................................1986 How to Select Piston and Bearing............................................................................1992 DESCRIPTION.............................................................................................1992 HOW TO SELECT PISTON....................................................................................1992 When New Cylinder Block is Used.....................................................................1992 When Cylinder Block is Reused.......................................................................1992 Piston Selection Table..............................................................................1993 HOW TO SELECT CONNECTING ROD BEARING....................................................................1993 When New Connecting Rod and Crankshaft are Used.....................................................1993 When Crankshaft and Connecting Rod are Reused.......................................................1993 Connecting Rod Bearing Selection Table..............................................................1993 Undersize Bearings Usage Guide......................................................................1994 HOW TO SELECT MAIN BEARING..............................................................................1994 When New Cylinder Block and Crankshaft are Used.....................................................1994 When Cylinder Block and Crankshaft are Reused.......................................................1995 Main Bearing Selection Table........................................................................1995 Main Bearing Grade Table (All Journals).............................................................1996 Undersize Bearing Usage Guide.......................................................................1996 Inspection After Disassembly................................................................................1997 CRANKSHAFT END PLAY.....................................................................................1997 CONNECTING ROD SIDE CLEARANCE...........................................................................1997 PISTON TO PISTON PIN OIL CLEARANCE......................................................................1997 Piston Pin Hole Diameter............................................................................1997 Piston Pin Outer Diameter...........................................................................1997 Piston to Piston Pin Oil Clearance..................................................................1997 PISTON RING SIDE CLEARANCE..............................................................................1998 PISTON RING END GAP.....................................................................................1998 CONNECTING ROD BEND AND TORSION.........................................................................1999 CONNECTING ROD BIG END DIAMETER.........................................................................1999 CONNECTING ROD BUSHING OIL CLEARANCE....................................................................1999 Connecting Rod Bushing Inner Diameter...............................................................1999 Piston Pin Outer Diameter...........................................................................2000 Connecting Rod Bushing Oil Clearance................................................................2000 CYLINDER BLOCK DISTORTION...............................................................................2000 MAIN BEARING HOUSING INNER DIAMETER.....................................................................2001 PISTON TO CYLINDER BORE CLEARANCE.......................................................................2001 Cylinder Bore Inner Diameter........................................................................2001 Piston Skirt Diameter...............................................................................2002 Piston to Cylinder Bore Clearance...................................................................2002 Re-boring Cylinder Bore.............................................................................2002 CRANKSHAFT MAIN JOURNAL DIAMETER........................................................................2002 CRANKSHAFT PIN JOURNAL DIAMETER.........................................................................2003 CRANKSHAFT OUT-OF-ROUND AND TAPER.......................................................................2003 CRANKSHAFT RUNOUT.......................................................................................2003 CONNECTING ROD BEARING OIL CLEARANCE....................................................................2003 Method by Calculation...............................................................................2003 Method of Using Plastigage..........................................................................2004 MAIN BEARING OIL CLEARANCE..............................................................................2004 Method by Calculation...............................................................................2004 Method of Using Plastigage..........................................................................2004 CRUSH HEIGHT OF MAIN BEARING............................................................................2005 CRUSH HEIGHT OF CONNECTING ROD BEARING..................................................................2005 LOWER CYLINDER BLOCK BOLT OUTER DIAMETER................................................................2005 CONNECTING ROD BOLT OUTER DIAMETER......................................................................2006 DRIVE PLATE.............................................................................................2006 OIL JET.................................................................................................2006 OIL JET RELIEF VALVE....................................................................................2006 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2007 Standard and Limit..........................................................................................2007 GENERAL SPECIFICATIONS..................................................................................2007 DRIVE BELT..............................................................................................2008 INTAKE MANIFOLD COLLECTOR, INTAKE MANIFOLD AND EXHAUST MANIFOLD.........................................2008 SPARK PLUG..............................................................................................2008 CAMSHAFT AND CAMSHAFT BEARING...........................................................................2009 Valve Lifter........................................................................................2009 Valve Clearance.....................................................................................2009 Available Valve Lifter..............................................................................2010 CYLINDER HEAD...........................................................................................2011 Valve Dimensions....................................................................................2011 Valve Guide.........................................................................................2012 Valve Seat..........................................................................................2012 Valve Spring........................................................................................2013 CYLINDER BLOCK..........................................................................................2014 PISTON, PISTON RING AND PISTON PIN......................................................................2015 Available Piston....................................................................................2015 Piston Ring.........................................................................................2015 Piston Pin..........................................................................................2015 CONNECTING ROD..........................................................................................2016 CRANKSHAFT..............................................................................................2017 MAIN BEARING............................................................................................2018 Undersize...........................................................................................2018 Main Bearing Oil Clearance..........................................................................2018 CONNECTING ROD BEARING..................................................................................2019 Undersize...........................................................................................2019 Connecting Rod Bearing Oil Clearance................................................................2019 ex......................................................................................................................2021 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2021 PREPARATION.....................................................................................................2022 Special Service Tool........................................................................................2022 Commercial Service Tools....................................................................................2022 EXHAUST SYSTEM..................................................................................................2023 Checking Exhaust System.....................................................................................2023 Removal and Installation....................................................................................2023 REMOVAL.................................................................................................2024 INSTALLATION............................................................................................2024 INSPECTION AFTER INSTALLATION...........................................................................2024 fax.....................................................................................................................2025 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2025 PRECAUTIONS.....................................................................................................2026 Precautions.................................................................................................2026 PREPARATION.....................................................................................................2027 Special Service Tools.......................................................................................2027 Commercial Service Tools....................................................................................2027 NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING...........................................................2028 NVH Troubleshooting Chart...................................................................................2028 WHEEL HUB.......................................................................................................2029 On-Vehicle Inspection and Service...........................................................................2029 WHEEL BEARING INSPECTION................................................................................2029 Removal and Installation....................................................................................2029 REMOVAL.................................................................................................2029 INSPECTION AFTER REMOVAL................................................................................2030 INSTALLATION............................................................................................2030 DRIVE SHAFT.....................................................................................................2031 Removal and Installation....................................................................................2031 REMOVAL.................................................................................................2031 INSPECTION AFTER REMOVAL................................................................................2031 INSTALLATION............................................................................................2032 Disassembly and Assembly....................................................................................2032 DISASSEMBLY.............................................................................................2032 Final Drive Side....................................................................................2032 Wheel Side..........................................................................................2033 INSPECTION AFTER DISASSEMBLY............................................................................2033 Shaft...............................................................................................2033 Joint Sub-assembly..................................................................................2033 Housing.............................................................................................2034 Ball Cage...........................................................................................2034 Steel Ball..........................................................................................2034 Inner Race..........................................................................................2034 ASSEMBLY................................................................................................2034 Final Drive Side....................................................................................2034 Wheel Side..........................................................................................2035 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2037 Wheel Bearing...............................................................................................2037 Drive Shaft.................................................................................................2037 Boot Bands..................................................................................................2037 ffd.....................................................................................................................2039 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2039 PRECAUTIONS.....................................................................................................2040 Service Notice or Precautions...............................................................................2040 PREPARATION.....................................................................................................2041 Special Service Tools.......................................................................................2041 Commercial Service Tools....................................................................................2043 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................................2044 NVH Troubleshooting Chart...................................................................................2044 DESCRIPTION.....................................................................................................2045 Cross-Sectional View........................................................................................2045 DIFFERENTIAL GEAR OIL...........................................................................................2046 Changing Differential Gear Oil..............................................................................2046 DRAINING................................................................................................2046 FILLING.................................................................................................2046 Checking Differential Gear Oil..............................................................................2046 OIL LEAKAGE AND OIL LEVEL...............................................................................2046 FRONT OIL SEAL..................................................................................................2047 Removal and Installation....................................................................................2047 REMOVAL.................................................................................................2047 INSTALLATION............................................................................................2048 SIDE OIL SEAL...................................................................................................2050 Removal and Installation....................................................................................2050 REMOVAL.................................................................................................2050 INSTALLATION............................................................................................2050 REAR COVER GASKET...............................................................................................2051 Removal and Installation....................................................................................2051 REMOVAL.................................................................................................2051 INSTALLATION............................................................................................2051 FRONT FINAL DRIVE ASSEMBLY......................................................................................2052 Removal and Installation....................................................................................2052 REMOVAL.................................................................................................2052 INSTALLATION............................................................................................2053 Disassembly and Assembly....................................................................................2054 COMPONENTS..............................................................................................2054 ASSEMBLY INSPECTION AND ADJUSTMENT......................................................................2055 Total Preload Torque................................................................................2055 Drive Gear Runout...................................................................................2055 Tooth Contact.......................................................................................2056 Backlash............................................................................................2057 Companion Flange Runout.............................................................................2058 DISASSEMBLY.............................................................................................2058 Side Shaft..........................................................................................2058 Differential Assembly...............................................................................2059 Drive Pinion Assembly...............................................................................2061 INSPECTION AFTER DISASSEMBLY............................................................................2063 ADJUSTMENT AND SELECTION ADJUSTING WASHERS..............................................................2064 Differential Side Gear Clearance....................................................................2064 Pinion Gear Height..................................................................................2064 ASSEMBLY................................................................................................2067 Drive Pinion Assembly...............................................................................2067 Differential Assembly...............................................................................2070 Side Shaft..........................................................................................2073 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2074 General Specifications......................................................................................2074 Inspection and Adjustment...................................................................................2074 DRIVE GEAR RUNOUT.......................................................................................2074 DIFFERENTIAL SIDE GEAR CLEARANCE........................................................................2074 PRELOAD TORQUE..........................................................................................2074 BACKLASH................................................................................................2074 COMPANION FLANGE RUNOUT.................................................................................2074 SELECTIVE PARTS.........................................................................................2074 Side Gear Thrust Washer.............................................................................2074 Pinion Height Adjusting Washer......................................................................2075 Side Bearing Adjusting Washer.......................................................................2075 fl......................................................................................................................2077 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2077 PRECAUTIONS.....................................................................................................2078 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2078 General Precautions.........................................................................................2078 PREPARATION.....................................................................................................2080 Special Service Tools.......................................................................................2080 Commercial Service Tool.....................................................................................2080 FUEL SYSTEM.....................................................................................................2081 Checking Fuel Lines.........................................................................................2081 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY......................................................2082 Removal and Installation....................................................................................2082 REMOVAL.................................................................................................2083 INSTALLATION............................................................................................2086 INSPECTION AFTER INSTALLATION...........................................................................2086 Disassembly and Assembly....................................................................................2087 Disassembly.............................................................................................2087 Assembly................................................................................................2087 FUEL TANK.......................................................................................................2088 Removal and Installation....................................................................................2088 REMOVAL.................................................................................................2089 INSTALLATION............................................................................................2092 INSPECTION AFTER INSTALLATION...........................................................................2092 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2093 Standard and Limit..........................................................................................2093 fsu.....................................................................................................................2095 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2095 PRECAUTIONS.....................................................................................................2096 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2096 Precautions.................................................................................................2096 PREPARATION.....................................................................................................2097 Special Service Tools.......................................................................................2097 Commercial Service Tools....................................................................................2097 NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING...........................................................2098 NVH Troubleshooting Chart...................................................................................2098 FRONT SUSPENSION ASSEMBLY.......................................................................................2099 Components..................................................................................................2099 ON-VEHICLE SERVICE..............................................................................................2100 Front Suspension Parts......................................................................................2100 Front Wheel Alignment.......................................................................................2100 PRELIMINARY INSPECTION..................................................................................2100 GENERAL INFORMATION AND RECOMMENDATIONS.................................................................2100 THE ALIGNMENT PROCESS...................................................................................2101 CAMBER AND CASTER.......................................................................................2101 TOE-IN..................................................................................................2102 FRONT WHEEL TURNING ANGLE...............................................................................2103 COIL SPRING AND SHOCK ABSORBER..................................................................................2104 Removal and Installation....................................................................................2104 REMOVAL.................................................................................................2104 INSTALLATION............................................................................................2104 Disassembly and Assembly....................................................................................2104 DISASSEMBLY.............................................................................................2104 INSPECTION AFTER DISASSEMBLY............................................................................2104 Shock Absorber Assembly.............................................................................2104 Mounting Insulator and Rubber Parts.................................................................2105 Coil Spring.........................................................................................2105 ASSEMBLY................................................................................................2105 STABILIZER BAR..................................................................................................2106 Removal and Installation....................................................................................2106 REMOVAL.................................................................................................2106 INSPECTION AFTER REMOVAL................................................................................2106 INSTALLATION............................................................................................2106 UPPER LINK......................................................................................................2107 Removal and Installation....................................................................................2107 REMOVAL.................................................................................................2107 INSPECTION AFTER REMOVAL................................................................................2107 Upper Link..........................................................................................2107 Upper Link Ball Joint...............................................................................2107 INSTALLATION............................................................................................2107 LOWER LINK......................................................................................................2108 Removal and Installation....................................................................................2108 REMOVAL.................................................................................................2108 INSPECTION AFTER REMOVAL................................................................................2108 Lower Link..........................................................................................2108 Lower Link Bushing..................................................................................2108 INSTALLATION............................................................................................2108 UPPER BALL JOINT AND LOWER BALL JOINT...........................................................................2109 Removal and Installation....................................................................................2109 Inspection..................................................................................................2109 SWINGING FORCE..........................................................................................2109 TURNING FORCE...........................................................................................2109 VERTICAL END PLAY.......................................................................................2110 KNUCKLE.........................................................................................................2111 On-Vehicle Inspection and Service...........................................................................2111 Removal and Installation....................................................................................2111 REMOVAL.................................................................................................2111 INSPECTION AFTER REMOVAL................................................................................2112 INSTALLATION............................................................................................2113 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2114 General Specifications (Front)..............................................................................2114 Spring Free Height..........................................................................................2114 Wheel Alignment (Unladen*1)*6...............................................................................2114 Ball Joint..................................................................................................2115 Wheelarch Height (Unladen*..................................................................................2115 gi......................................................................................................................2117 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2117 PRECAUTIONS.....................................................................................................2119 Description.................................................................................................2119 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2119 Precautions for NVIS/IVIS (NISSAN/INFINITI VEHICLE IMMOBILIZER SYSTEM - NATS) (If Equipped).................2119 General Precautions.........................................................................................2120 Precautions for Three Way Catalyst..........................................................................2121 Precautions for Fuel (Unleaded Premium Gasoline Recommended)................................................2121 Precautions for Multiport Fuel Injection System or Engine Control System....................................2122 Precautions for Hoses.......................................................................................2122 HOSE REMOVAL and INSTALLATION...........................................................................2122 HOSE CLAMPING...........................................................................................2122 Precautions for Engine Oils.................................................................................2123 HEALTH PROTECTION PRECAUTIONS...........................................................................2123 Precautions for Air Conditioning............................................................................2123 HOW TO USE THIS MANUAL..........................................................................................2124 Description.................................................................................................2124 Terms.......................................................................................................2124 Units.......................................................................................................2124 Contents....................................................................................................2124 Relation between Illustrations and Descriptions.............................................................2125 Components..................................................................................................2125 SYMBOLS.................................................................................................2126 How to Follow Trouble Diagnoses.............................................................................2126 DESCRIPTION.............................................................................................2126 HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES..........................................................2127 HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION......................................................2128 Type 1: Harness Wire Color And Connector Number Are Shown In Illustration...........................2128 Type 2: Harness Wire Color And Connector Number Are Shown In Text...................................2129 KEY TO SYMBOLS SIGNIFYING MEASUREMENTS OR PROCEDURES....................................................2129 How to Read Wiring Diagrams.................................................................................2131 CONNECTOR SYMBOLS.......................................................................................2131 SAMPLE/WIRING DIAGRAM - EXAMPL -........................................................................2132 DESCRIPTION.............................................................................................2133 Harness Indication..................................................................................2135 Component Indication................................................................................2135 Switch Positions....................................................................................2135 Detectable Lines and Non-Detectable Lines...........................................................2135 Multiple Switch.....................................................................................2136 Reference Area......................................................................................2138 Abbreviations...............................................................................................2138 SERVICE INFORMATION FOR ELECTRICAL INCIDENT.....................................................................2140 How to Check Terminal.......................................................................................2140 CONNECTOR AND TERMINAL PIN KIT..........................................................................2140 HOW TO PROBE CONNECTORS.................................................................................2140 Probing from Harness Side...........................................................................2140 Probing from Terminal Side..........................................................................2140 How to Check Enlarged Contact Spring of Terminal....................................................2141 Waterproof Connector Inspection.....................................................................2142 Terminal Lock Inspection............................................................................2142 How to Perform Efficient Diagnosis for an Electrical Incident...............................................2143 WORK FLOW...............................................................................................2143 INCIDENT SIMULATION TESTS...............................................................................2143 Introduction........................................................................................2143 Vehicle Vibration...................................................................................2144 Heat Sensitive......................................................................................2145 Freezing............................................................................................2145 Water Intrusion.....................................................................................2145 Electrical Load.....................................................................................2145 Cold or Hot Start Up................................................................................2146 CIRCUIT INSPECTION......................................................................................2146 Introduction........................................................................................2146 Testing for “Opens” in the Circuit..................................................................2146 Testing for “Shorts” in the Circuit.................................................................2147 Ground Inspection...................................................................................2148 Voltage Drop Tests..................................................................................2148 Control Unit Circuit Test...........................................................................2150 Control Units and Electrical Parts..........................................................................2151 PRECAUTIONS.............................................................................................2151 SMJ INSTALLATION........................................................................................2152 CONSULT-II CHECKING SYSTEM......................................................................................2153 Description.................................................................................................2153 Function and System Application.............................................................................2153 Nickel Metal Hydride Battery Replacement....................................................................2154 Checking Equipment..........................................................................................2154 CONSULT-II Start Procedure..................................................................................2154 CONSULT-II Data Link Connector (DLC) Circuit................................................................2156 LIFTING POINT...................................................................................................2158 Pantograph Jack.............................................................................................2158 Garage Jack and Safety Stand................................................................................2158 2-Pole Lift.................................................................................................2159 TOW TRUCK TOWING................................................................................................2160 Tow Truck Towing............................................................................................2160 4WD MODEL...............................................................................................2160 Towing Point........................................................................................2161 Vehicle Recovery (Freeing a stuck vehicle)..................................................................2161 TIGHTENING TORQUE OF STANDARD BOLTS.............................................................................2162 Tightening Torque Table.....................................................................................2162 RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS......................................................................2163 Recommended Chemical Products and Sealants..................................................................2163 IDENTIFICATION INFORMATION......................................................................................2164 Model Variation.............................................................................................2164 Identification Number.......................................................................................2165 VEHICLE IDENTIFICATION NUMBER ARRANGEMENT...............................................................2165 ENGINE SERIAL NUMBER....................................................................................2166 TRANSFER SERIAL NUMBER..................................................................................2166 AUTOMATIC TRANSMISSION NUMBER...........................................................................2166 Dimensions..................................................................................................2167 Wheels & Tires..............................................................................................2167 TERMINOLOGY.....................................................................................................2168 SAE J1930 Terminology List..................................................................................2168 gw......................................................................................................................2173 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2173 PRECAUTIONS.....................................................................................................2175 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2175 Handling for Adhesive and Primer............................................................................2175 PREPARATION.....................................................................................................2176 Special Service Tool........................................................................................2176 Commercial Service Tool.....................................................................................2176 SQUEAK AND RATTLE TROUBLE DIAGNOSES.............................................................................2177 Work Flow...................................................................................................2177 CUSTOMER INTERVIEW......................................................................................2177 DUPLICATE THE NOISE AND TEST DRIVE......................................................................2178 CHECK RELATED SERVICE BULLETINS.........................................................................2178 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................2178 REPAIR THE CAUSE........................................................................................2178 CONFIRM THE REPAIR......................................................................................2179 Generic Squeak and Rattle Troubleshooting...................................................................2179 INSTRUMENT PANEL........................................................................................2179 CENTER CONSOLE..........................................................................................2179 DOORS...................................................................................................2179 TRUNK...................................................................................................2180 SUNROOF/HEADLINING......................................................................................2180 OVERHEAD CONSOLE (FRONT AND REAR).......................................................................2180 SEATS...................................................................................................2180 UNDERHOOD...............................................................................................2180 Diagnostic Worksheet........................................................................................2181 WINDSHIELD GLASS................................................................................................2183 Removal and Installation....................................................................................2183 REMOVAL.................................................................................................2183 INSTALLATION............................................................................................2183 Repairing Water Leaks for Windshield................................................................2186 POWER WINDOW SYSTEM.............................................................................................2187 Component Parts and Harness Connector Location..............................................................2187 System Description..........................................................................................2187 MANUAL OPERATION........................................................................................2188 Front Door LH.......................................................................................2188 Front Door RH.......................................................................................2188 Rear Door (LH or RH)................................................................................2189 AUTO OPERATION..........................................................................................2190 POWER WINDOW LOCK.......................................................................................2190 RETAINED POWER OPERATION................................................................................2190 CAN Communication System Description........................................................................2191 Schematic...................................................................................................2192 Wiring Diagram — WINDOW —...................................................................................2193 Terminal and Reference Value for Main Power Window and Door Lock/Unlock Switch..............................2198 Terminal and Reference Value for BCM........................................................................2199 Work Flow...................................................................................................2199 CONSULT-II Function (BCM)...................................................................................2199 CONSULT-II INSPECTION PROCEDURE.........................................................................2199 ACTIVE TEST.............................................................................................2200 WORK SUPPORT............................................................................................2200 DATA MONITOR............................................................................................2200 Trouble Diagnoses Symptom Chart.............................................................................2201 BCM Power Supply and Ground Circuit Check...................................................................2201 Main Power Window and Door Lock/Unlock Switch Power Supply and Ground Circuit Check.........................2202 Front Power Window Motor LH Circuit Check...................................................................2203 Front Power Window RH Circuit Check (Power Window and Door Lock/Unlock Switch RH Operation).................2204 Front Power Window RH Circuit Check (Main Power Window and Door Lock/ Unlock Switch Operation)..............2208 Limit Switch Circuit Check Front LH.........................................................................2210 Encoder Circuit Check Front LH..............................................................................2212 Door Switch Check...........................................................................................2215 Rear Power Window LH Circuit Check (Rear Power Window Switch LH Operation)..................................2216 Rear Power Window LH Circuit Check (Main Power Window and Door Lock/ Unlock Switch Operation)...............2220 Rear Power Window RH Circuit Check (Rear Power Window Switch RH Operation)..................................2222 Rear Power Window RH Circuit Check (Main Power Window and Door Lock/ Unlock Switch Operation)...............2225 Rear Power Window Motor LH Circuit Check....................................................................2227 Rear Power Window Motor RH Circuit Check....................................................................2228 FRONT DOOR GLASS AND REGULATOR..................................................................................2229 Front Door Glass............................................................................................2229 REMOVAL.................................................................................................2229 INSTALLATION............................................................................................2229 FITTING INSPECTION......................................................................................2229 Front Door Glass Regulator..................................................................................2230 REMOVAL.................................................................................................2230 DISASSEMBLY AND ASSEMBLY................................................................................2230 INSPECTION AFTER REMOVAL................................................................................2230 INSTALLATION............................................................................................2231 SETTING AFTER INSTALLATION..............................................................................2232 Setting of Limit Switch.............................................................................2232 Resetting...........................................................................................2232 REAR DOOR GLASS AND REGULATOR...................................................................................2233 Rear Door Glass.............................................................................................2233 REMOVAL.................................................................................................2233 INSTALLATION............................................................................................2233 FITTING INSPECTION......................................................................................2233 Rear Door Glass Regulator...................................................................................2234 REMOVAL.................................................................................................2234 INSPECTION AFTER REMOVAL................................................................................2234 INSTALLATION............................................................................................2235 SIDE WINDOW GLASS...............................................................................................2236 Removal and Installation....................................................................................2236 REMOVAL.................................................................................................2237 INSTALLATION............................................................................................2237 Repairing Water Leaks for Side Window Glass.........................................................2237 GLASS HATCH.....................................................................................................2238 Removal and Installation....................................................................................2238 INSIDE MIRROR...................................................................................................2240 Wiring Diagram — I/MIRR —...................................................................................2240 Removal and Installation....................................................................................2241 INSIDE MIRROR...........................................................................................2241 REAR WINDOW DEFOGGER............................................................................................2242 Component Parts and Harness Connector Location..............................................................2242 System Description..........................................................................................2242 CAN Communication System Description........................................................................2243 Schematic...................................................................................................2244 Wiring Diagram — DEF —......................................................................................2245 Terminal and Reference Value for BCM........................................................................2248 Terminal and Reference Value for IPDM E/R...................................................................2248 Work Flow...................................................................................................2248 CONSULT-II Function (BCM)...................................................................................2249 CONSULT-II BASIC OPERATION PROCEDURE....................................................................2249 DATA MONITOR............................................................................................2250 Display Item List...................................................................................2250 ACTIVE TEST.............................................................................................2250 Display Item List...................................................................................2250 Trouble Diagnoses Symptom Chart.............................................................................2250 BCM Power Supply and Ground Circuit Check...................................................................2251 Rear Window Defogger Switch Circuit Check...................................................................2251 Rear Window Defogger Circuit Check..........................................................................2252 Door Mirror Defogger Power Supply Circuit Check.............................................................2253 Door Mirror LH Defogger Circuit Check.......................................................................2255 Door Mirror RH Defogger Circuit Check.......................................................................2256 Rear Window Defogger Signal Check (With NAVI)...............................................................2257 Filament Check..............................................................................................2257 Filament Repair.............................................................................................2258 REPAIR EQUIPMENT........................................................................................2258 REPAIRING PROCEDURE.....................................................................................2258 DOOR MIRROR.....................................................................................................2260 Wiring Diagram— MIRROR —...................................................................................2260 Door Mirror Assembly........................................................................................2262 REMOVAL.................................................................................................2262 INSTALLATION............................................................................................2262 Door Mirror Glass...........................................................................................2263 REMOVAL AND INSTALLATION................................................................................2263 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 idx.....................................................................................................................2265 QUICK REFERENCE INDEX............................................................................................... 0 Numerics............................................................................................................2266 A...................................................................................................................2266 B...................................................................................................................2266 C...................................................................................................................2267 D...................................................................................................................2267 E...................................................................................................................2268 F...................................................................................................................2268 G...................................................................................................................2268 H...................................................................................................................2269 I...................................................................................................................2269 J...................................................................................................................2269 K...................................................................................................................2269 L...................................................................................................................2269 M...................................................................................................................2270 N...................................................................................................................2270 O...................................................................................................................2270 P...................................................................................................................2270 R...................................................................................................................2271 S...................................................................................................................2271 T...................................................................................................................2271 V...................................................................................................................2272 W...................................................................................................................2272 ip......................................................................................................................2273 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2273 PRECAUTIONS.....................................................................................................2274 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2274 PREPARATION.....................................................................................................2275 Special Service Tools.......................................................................................2275 Commercial Service Tools....................................................................................2275 SQUEAK AND RATTLE TROUBLE DIAGNOSES.............................................................................2276 Work Flow...................................................................................................2276 CUSTOMER INTERVIEW......................................................................................2276 DUPLICATE THE NOISE AND TEST DRIVE......................................................................2277 CHECK RELATED SERVICE BULLETINS.........................................................................2277 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................2277 REPAIR THE CAUSE........................................................................................2277 CONFIRM THE REPAIR......................................................................................2278 Generic Squeak and Rattle Troubleshooting...................................................................2278 INSTRUMENT PANEL........................................................................................2278 CENTER CONSOLE..........................................................................................2278 DOORS...................................................................................................2278 TRUNK...................................................................................................2279 SUNROOF/HEADLINING......................................................................................2279 OVERHEAD CONSOLE (FRONT AND REAR).......................................................................2279 SEATS...................................................................................................2279 UNDERHOOD...............................................................................................2279 Diagnostic Worksheet........................................................................................2280 INSTRUMENT PANEL ASSEMBLY.......................................................................................2282 Removal and Installation....................................................................................2282 INSTRUMENT PANEL........................................................................................2282 Removal.............................................................................................2283 Installation........................................................................................2283 CLUSTER LID C -WITHOUT NAVIGATION SYSTEM................................................................2283 Removal.............................................................................................2283 Installation........................................................................................2284 CLUSTER LID C - WITH NAVIGATION SYSTEM..................................................................2284 Removal.............................................................................................2284 Installation........................................................................................2284 CLUSTER LID D...........................................................................................2285 Removal.............................................................................................2285 Installation........................................................................................2285 LOWER INSTRUMENT PANEL LH...............................................................................2286 Removal.............................................................................................2286 Installation........................................................................................2286 COMBINATION METER.......................................................................................2286 Removal.............................................................................................2286 Installation........................................................................................2286 A/T FINISHER............................................................................................2287 Removal.............................................................................................2287 Installation........................................................................................2287 LOWER INSTRUMENT PANEL RH AND LOWER GLOVE BOX...........................................................2287 Removal.............................................................................................2287 Installation........................................................................................2287 UPPER GLOVE BOX.........................................................................................2287 Removal.............................................................................................2287 Installation........................................................................................2287 CENTER CONSOLE..........................................................................................2288 Removal.............................................................................................2288 Installation........................................................................................2288 Disassembly and Assembly....................................................................................2289 LOWER GLOVE BOX.........................................................................................2289 Disassembly.........................................................................................2289 Assembly............................................................................................2289 UPPER GLOVE BOX.........................................................................................2289 Disassembly.........................................................................................2289 Assembly............................................................................................2289 Center Console..........................................................................................2290 Disassembly.........................................................................................2290 Assembly............................................................................................2291 lan.....................................................................................................................2293 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2293 CAN.............................................................................................................2295 PRECAUTIONS.................................................................................................2295 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.............2295 Precautions When Using CONSULT-II.......................................................................2295 CHECK POINTS FOR USING CONSULT-II...................................................................2295 Precautions for Trouble Diagnosis.......................................................................2295 CAN SYSTEM..........................................................................................2295 Precautions for Harness Repair..........................................................................2296 CAN SYSTEM..........................................................................................2296 TROUBLE DIAGNOSES WORK FLOW.................................................................................2297 When Displaying CAN Communication System Errors.........................................................2297 WHEN A MALFUNCTION IS DETECTED BY CAN COMMUNICATION SYSTEM..........................................2297 WHEN A MALFUNCTION IS DETECTED EXCEPT CAN COMMUNICATION SYSTEM......................................2297 TROUBLE DIAGNOSIS FLOW CHART........................................................................2298 Diagnosis Procedure.....................................................................................2299 SELECTING CAN SYSTEM TYPE (HOW TO USE SPECIFICATION TABLE)..........................................2299 ACQUISITION OF DATA BY CONSULT-II...................................................................2300 HOW TO USE CHECK SHEET TABLE........................................................................2301 Example of Filling in Check Sheet When Initial Conditions Are Reproduced........................2302 Example of Filling in Check Sheet When Initial Conditions Are Not Reproduced....................2306 CAN Diagnostic Support Monitor..........................................................................2308 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR ECM...............................................2308 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR TCM...............................................2309 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR BCM...............................................2309 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR METER.............................................2310 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR TRANSFER CONTROL UNIT.............................2311 All-mode 4WD model..............................................................................2311 Part time 4WD model.............................................................................2312 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR DRIVER SEAT CONTROL UNIT..........................2313 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT).....2314 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR IPDM E/R..........................................2315 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR DISPLAY CONTROL UNIT..............................2316 CAN COMMUNICATION...........................................................................................2317 System Description......................................................................................2317 Component Parts and Harness Connector Location..........................................................2317 Schematic...............................................................................................2318 Wiring Diagram — CAN —..................................................................................2319 CAN Communication Unit..................................................................................2322 TYPE 1/TYPE 2/TYPE 3/TYPE 4.........................................................................2323 System diagram..................................................................................2323 Input/output signal chart.......................................................................2324 TYPE 5/TYPE 6.......................................................................................2327 System diagram..................................................................................2327 Input/output signal chart.......................................................................2327 TYPE 7/TYPE 8/TYPE 9/TYPE 10........................................................................2329 System diagram..................................................................................2329 Input/output signal chart.......................................................................2331 CAN SYSTEM (TYPE 1).........................................................................................2333 Component Parts and Harness Connector Location..........................................................2333 Schematic...............................................................................................2333 Wiring Diagram — CAN —..................................................................................2333 Check Sheet.............................................................................................2334 CHECK SHEET RESULTS (EXAMPLE).......................................................................2336 Case 1..........................................................................................2336 Case 2..........................................................................................2337 Case 3..........................................................................................2338 Case 4..........................................................................................2339 Case 5..........................................................................................2340 Case 6..........................................................................................2341 Case 7..........................................................................................2342 Case 8..........................................................................................2343 Case 9..........................................................................................2344 Case 10.........................................................................................2345 Case 11.........................................................................................2345 Case 12.........................................................................................2346 Case 13.........................................................................................2346 CAN SYSTEM (TYPE 2).........................................................................................2347 Component Parts and Harness Connector Location..........................................................2347 Schematic...............................................................................................2347 Wiring Diagram — CAN —..................................................................................2347 Check Sheet.............................................................................................2348 CHECK SHEET RESULTS (EXAMPLE).......................................................................2350 Case 1..........................................................................................2350 Case 2..........................................................................................2351 Case 3..........................................................................................2352 Case 4..........................................................................................2353 Case 5..........................................................................................2354 Case 6..........................................................................................2355 Case 7..........................................................................................2356 Case 8..........................................................................................2357 Case 9..........................................................................................2358 Case 10.........................................................................................2359 Case 11.........................................................................................2359 Case 12.........................................................................................2360 Case 13.........................................................................................2360 CAN SYSTEM (TYPE 3).........................................................................................2361 Component Parts and Harness Connector Location..........................................................2361 Schematic...............................................................................................2361 Wiring Diagram — CAN —..................................................................................2361 Check Sheet.............................................................................................2362 CHECK SHEET RESULTS (EXAMPLE).......................................................................2364 Case 1..........................................................................................2364 Case 2..........................................................................................2365 Case 3..........................................................................................2366 Case 4..........................................................................................2367 Case 5..........................................................................................2368 Case 6..........................................................................................2369 Case 7..........................................................................................2370 Case 8..........................................................................................2371 Case 9..........................................................................................2372 Case 10.........................................................................................2373 Case 11.........................................................................................2374 Case 12.........................................................................................2374 Case 13.........................................................................................2375 Case 14.........................................................................................2375 CAN SYSTEM (TYPE 4).........................................................................................2376 Component Parts and Harness Connector Location..........................................................2376 Schematic...............................................................................................2376 Wiring Diagram — CAN —..................................................................................2376 Check Sheet.............................................................................................2377 CHECK SHEET RESULTS (EXAMPLE).......................................................................2379 Case 1..........................................................................................2379 Case 2..........................................................................................2380 Case 3..........................................................................................2381 Case 4..........................................................................................2382 Case 5..........................................................................................2383 Case 6..........................................................................................2384 Case 7..........................................................................................2385 Case 8..........................................................................................2386 Case 9..........................................................................................2387 Case 10.........................................................................................2388 Case 11.........................................................................................2389 Case 12.........................................................................................2390 Case 13.........................................................................................2391 Case 14.........................................................................................2391 Case 15.........................................................................................2392 Case 16.........................................................................................2392 CAN SYSTEM (TYPE 5).........................................................................................2393 Component Parts and Harness Connector Location..........................................................2393 Schematic...............................................................................................2393 Wiring Diagram — CAN —..................................................................................2393 Check Sheet.............................................................................................2394 CHECK SHEET RESULTS (EXAMPLE).......................................................................2396 Case 1..........................................................................................2396 Case 2..........................................................................................2397 Case 3..........................................................................................2398 Case 4..........................................................................................2399 Case 5..........................................................................................2400 Case 6..........................................................................................2401 Case 7..........................................................................................2402 Case 8..........................................................................................2403 Case 9..........................................................................................2404 Case 10.........................................................................................2405 Case 11.........................................................................................2406 Case 12.........................................................................................2406 Case 13.........................................................................................2407 Case 14.........................................................................................2407 CAN SYSTEM (TYPE 6).........................................................................................2408 Component Parts and Harness Connector Location..........................................................2408 Schematic...............................................................................................2408 Wiring Diagram — CAN —..................................................................................2408 Check Sheet.............................................................................................2409 CHECK SHEET RESULTS (EXAMPLE).......................................................................2411 Case 1..........................................................................................2411 Case 2..........................................................................................2412 Case 3..........................................................................................2413 Case 4..........................................................................................2414 Case 5..........................................................................................2415 Case 6..........................................................................................2416 Case 7..........................................................................................2417 Case 8..........................................................................................2418 Case 9..........................................................................................2419 Case 10.........................................................................................2420 Case 11.........................................................................................2421 Case 12.........................................................................................2421 Case 13.........................................................................................2422 Case 14.........................................................................................2422 CAN SYSTEM (TYPE 7).........................................................................................2423 Component Parts and Harness Connector Location..........................................................2423 Schematic...............................................................................................2423 Wiring Diagram — CAN —..................................................................................2423 Check Sheet.............................................................................................2424 CHECK SHEET RESULTS (EXAMPLE).......................................................................2426 Case 1..........................................................................................2426 Case 2..........................................................................................2427 Case 3..........................................................................................2428 Case 4..........................................................................................2429 Case 5..........................................................................................2430 Case 6..........................................................................................2431 Case 7..........................................................................................2432 Case 8..........................................................................................2433 Case 9..........................................................................................2434 Case 10.........................................................................................2435 Case 11.........................................................................................2436 Case 12.........................................................................................2436 Case 13.........................................................................................2437 Case 14.........................................................................................2437 CAN SYSTEM (TYPE 8).........................................................................................2438 Component Parts and Harness Connector Location..........................................................2438 Schematic...............................................................................................2438 Wiring Diagram — CAN —..................................................................................2438 Check Sheet.............................................................................................2439 CHECK SHEET RESULTS (EXAMPLE).......................................................................2441 Case 1..........................................................................................2441 Case 2..........................................................................................2442 Case 3..........................................................................................2443 Case 4..........................................................................................2444 Case 5..........................................................................................2445 Case 6..........................................................................................2446 Case 7..........................................................................................2447 Case 8..........................................................................................2448 Case 9..........................................................................................2449 Case 10.........................................................................................2450 Case 11.........................................................................................2451 Case 12.........................................................................................2451 Case 13.........................................................................................2452 Case 14.........................................................................................2452 CAN SYSTEM (TYPE 9).........................................................................................2453 Component Parts and Harness Connector Location..........................................................2453 Schematic...............................................................................................2453 Wiring Diagram — CAN —..................................................................................2453 Check Sheet.............................................................................................2454 CHECK SHEET RESULTS (EXAMPLE).......................................................................2456 Case 1..........................................................................................2456 Case 2..........................................................................................2457 Case 3..........................................................................................2458 Case 4..........................................................................................2459 Case 5..........................................................................................2460 Case 6..........................................................................................2461 Case 7..........................................................................................2462 Case 8..........................................................................................2463 Case 9..........................................................................................2464 Case 10.........................................................................................2465 Case 11.........................................................................................2466 Case 12.........................................................................................2467 Case 13.........................................................................................2467 Case 14.........................................................................................2468 Case 15.........................................................................................2468 CAN SYSTEM (TYPE 10)........................................................................................2469 Component Parts and Harness Connector Location..........................................................2469 Schematic...............................................................................................2469 Wiring Diagram — CAN —..................................................................................2469 Check Sheet.............................................................................................2470 CHECK SHEET RESULTS (EXAMPLE).......................................................................2472 Case 1..........................................................................................2472 Case 2..........................................................................................2473 Case 3..........................................................................................2474 Case 4..........................................................................................2475 Case 5..........................................................................................2476 Case 6..........................................................................................2477 Case 7..........................................................................................2478 Case 8..........................................................................................2479 Case 9..........................................................................................2480 Case 10.........................................................................................2481 Case 11.........................................................................................2482 Case 12.........................................................................................2483 Case 13.........................................................................................2484 Case 14.........................................................................................2485 Case 15.........................................................................................2485 Case 16.........................................................................................2486 Case 17.........................................................................................2486 TROUBLE DIAGNOSIS FOR SYSTEM................................................................................2487 Inspection Between TCM and Data Link Connector Circuit..................................................2487 Inspection Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) Circuit........2488 ECM Circuit Inspection..................................................................................2489 TCM Circuit Inspection..................................................................................2489 Display Control Unit Circuit Inspection.................................................................2490 Front Air Control Circuit Inspection....................................................................2490 Steering Angle Sensor Circuit Inspection................................................................2491 Data Link Connector Circuit Inspection..................................................................2491 BCM Circuit Inspection..................................................................................2492 Combination Meter Circuit Inspection....................................................................2492 Transfer Control Unit Circuit Inspection................................................................2493 Driver Seat Control Unit Circuit Inspection.............................................................2494 ABS Actuator and Electric Unit (Control Unit) Circuit Inspection........................................2494 IPDM E/R Circuit Inspection.............................................................................2495 CAN Communication Circuit Inspection....................................................................2495 IPDM E/R Ignition Relay Circuit Inspection..............................................................2496 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 lt......................................................................................................................2499 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2499 PRECAUTIONS.....................................................................................................2502 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2502 General precautions for service operations..................................................................2502 HEADLAMP (FOR USA)..............................................................................................2503 Component Parts and Harness Connector Location..............................................................2503 System Description..........................................................................................2503 OUTLINE.................................................................................................2503 Low Beam Operation..................................................................................2504 High Beam Operation/Flash-to-Pass Operation.........................................................2504 BATTERY SAVER CONTROL...................................................................................2504 AUTO LIGHT OPERATION....................................................................................2504 VEHICLE SECURITY SYSTEM (PANIC ALARM)...................................................................2504 CAN Communication System Description........................................................................2504 Schematic...................................................................................................2505 Wiring Diagram — H/LAMP —...................................................................................2506 Terminals and Reference Values for BCM......................................................................2510 Terminals and Reference Values for IPDM E/R.................................................................2510 How to Proceed With Trouble Diagnosis.......................................................................2510 Preliminary Check...........................................................................................2510 CONSULT-II Function (BCM)...................................................................................2510 CONSULT-II OPERATION....................................................................................2510 WORK SUPPORT............................................................................................2511 Operation Procedure.................................................................................2511 Display Item List...................................................................................2511 DATA MONITOR............................................................................................2511 Operation Procedure.................................................................................2511 Display Item List...................................................................................2512 ACTIVE TEST.............................................................................................2512 Operation Procedure.................................................................................2512 Display Item List...................................................................................2513 SELF-DIAGNOSTIC RESULTS.................................................................................2513 Operation Procedure.................................................................................2513 Display Item List...................................................................................2513 CONSULT-II Function (IPDM E/R)..............................................................................2513 CONSULT-II OPERATION....................................................................................2513 DATA MONITOR............................................................................................2514 Operation Procedure.................................................................................2514 All Items, Main Items, Select Item Menu.............................................................2515 ACTIVE TEST.............................................................................................2515 Operation Procedure.................................................................................2515 Headlamp HI Does Not Illuminate (Both Sides)................................................................2515 Headlamp HI Does Not Illuminate (One Side)..................................................................2517 High Beam Indicator Lamp Does Not Illuminate................................................................2518 Headlamp LO Does Not Illuminate (Both Sides)................................................................2519 Headlamp LO Does Not Illuminate (One Side)..................................................................2521 Headlamps Do Not Turn OFF...................................................................................2522 Aiming Adjustment...........................................................................................2523 LOW BEAM AND HIGH BEAM..................................................................................2524 Bulb Replacement............................................................................................2525 HEADLAMP BULB...........................................................................................2525 Removal.............................................................................................2525 Installation........................................................................................2525 FRONT TURN SIGNAL/PARKING LAMP..........................................................................2525 Removal.............................................................................................2525 Installation........................................................................................2525 FRONT SIDE MARKER LAMP..................................................................................2525 Removal.............................................................................................2525 Installation........................................................................................2525 Removal and Installation....................................................................................2525 FRONT COMBINATION LAMP..................................................................................2525 Removal.............................................................................................2525 Installation........................................................................................2526 Disassembly and Assembly....................................................................................2526 FRONT COMBINATION LAMP..................................................................................2526 HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -..................................................................2527 Component Parts and Harness Connector Location..............................................................2527 System Description..........................................................................................2527 OUTLINE.................................................................................................2528 Low Beam Operation..................................................................................2528 High Beam Operation/Flash-to-Pass Operation.........................................................2529 DAYTIME LIGHT OPERATION.................................................................................2529 COMBINATION SWITCH READING FUNCTION.....................................................................2529 AUTO LIGHT OPERATION....................................................................................2529 CAN Communication System Description........................................................................2529 Schematic...................................................................................................2530 Wiring Diagram — DTRL —.....................................................................................2531 Terminals and Reference Values for BCM......................................................................2535 Terminals and Reference Values for IPDM E/R.................................................................2535 How to Proceed With Trouble Diagnosis.......................................................................2535 Preliminary Check...........................................................................................2535 CHECK BCM CONFIGURATION.................................................................................2535 INSPECTION FOR POWER SUPPLY AND GROUND CIRCUIT..........................................................2535 INSPECTION PARKING BRAKE SWITCH CIRCUIT.................................................................2535 CONSULT-II Functions........................................................................................2536 Daytime Light Control Does Not Operate Properly (Normal Headlamps Operate Properly).........................2536 Aiming Adjustment...........................................................................................2537 Bulb Replacement............................................................................................2537 Removal and Installation....................................................................................2537 Disassembly and Assembly....................................................................................2537 AUTO LIGHT SYSTEM...............................................................................................2538 Component Parts and Harness Connector Location..............................................................2538 System Description..........................................................................................2539 OUTLINE.................................................................................................2539 COMBINATION SWITCH READING FUNCTION.....................................................................2539 EXTERIOR LAMP BATTERY SAVER CONTROL.....................................................................2539 DELAY TIMER FUNCTION....................................................................................2539 CAN Communication System Description........................................................................2539 Major Components and Functions..............................................................................2540 Schematic...................................................................................................2541 Wiring Diagram — AUTO/L —...................................................................................2542 Terminals and Reference Values for BCM......................................................................2545 Terminals and Reference Values for IPDM E/R.................................................................2545 How to Proceed With Trouble Diagnosis.......................................................................2545 Preliminary Check...........................................................................................2545 SETTING CHANGE FUNCTIONS................................................................................2545 CHECK BCM CONFIGURATION.................................................................................2545 CHECK POWER SUPPLY AND GROUND CIRCUIT...................................................................2545 CONSULT-II Function (BCM)...................................................................................2545 CONSULT-II OPERATION....................................................................................2545 WORK SUPPORT............................................................................................2546 Operation Procedure.................................................................................2546 Work Support Setting Item...........................................................................2547 DATA MONITOR............................................................................................2547 Operation Procedure.................................................................................2547 Display Item List...................................................................................2547 ACTIVE TEST.............................................................................................2548 Operation Procedure.................................................................................2548 Display Item List...................................................................................2548 CONSULT-II Function (IPDM E/R)..............................................................................2549 CONSULT-II OPERATION....................................................................................2549 DATA MONITOR............................................................................................2550 Operation Procedure.................................................................................2550 All Items, Main Items, Select Item Menu.............................................................2550 ACTIVE TEST.............................................................................................2550 Operation Procedure.................................................................................2550 Trouble Diagnosis Chart by Symptom..........................................................................2551 Lighting Switch Inspection..................................................................................2551 Optical Sensor System Inspection............................................................................2552 Removal and Installation....................................................................................2553 OPTICAL SENSOR..........................................................................................2553 Removal.............................................................................................2553 Installation........................................................................................2553 FRONT FOG LAMP..................................................................................................2554 Component Parts and Harness Connector Location..............................................................2554 System Description..........................................................................................2554 OUTLINE.................................................................................................2554 FOG LAMP OPERATION..................................................................................2555 COMBINATION SWITCH READING FUNCTION.....................................................................2555 EXTERIOR LAMP BATTERY SAVER CONTROL.....................................................................2555 CAN Communication System Description........................................................................2555 Wiring Diagram — F/FOG —....................................................................................2556 Terminals and Reference Values for BCM......................................................................2558 Terminals and Reference Values for IPDM E/R.................................................................2558 How to Proceed With Trouble Diagnosis.......................................................................2558 Preliminary Check...........................................................................................2558 CHECK POWER SUPPLY AND GROUND CIRCUIT...................................................................2558 CONSULT-II Functions........................................................................................2558 Front Fog Lamps Do Not Illuminate (Both Sides)..............................................................2558 Front Fog Lamp Does Not Illuminate (One Side)...............................................................2559 Aiming Adjustment...........................................................................................2560 Bulb Replacement............................................................................................2561 Removal and Installation....................................................................................2561 FRONT FOG LAMP..........................................................................................2561 Removal.............................................................................................2561 Installation........................................................................................2561 TURN SIGNAL AND HAZARD WARNING LAMPS............................................................................2562 Component Parts and Harness Connector Location..............................................................2562 System Description..........................................................................................2562 OUTLINE.................................................................................................2562 TURN SIGNAL OPERATION...................................................................................2562 LH Turn.............................................................................................2562 RH Turn.............................................................................................2563 HAZARD LAMP OPERATION...................................................................................2563 REMOTE KEYLESS ENTRY SYSTEM OPERATION...................................................................2564 COMBINATION SWITCH READING FUNCTION.....................................................................2564 CAN Communication System Description........................................................................2564 Wiring Diagram — TURN —.....................................................................................2565 Terminals and Reference Values for BCM......................................................................2567 How to Proceed With Trouble Diagnosis.......................................................................2567 Preliminary Check...........................................................................................2567 CHECK POWER SUPPLY AND GROUND CIRCUIT...................................................................2567 CONSULT-II Function (BCM)...................................................................................2567 CONSULT-II OPERATION....................................................................................2567 DATA MONITOR............................................................................................2568 Operation Procedure.................................................................................2568 Display Item List...................................................................................2568 ACTIVE TEST.............................................................................................2569 Operation Procedure.................................................................................2569 Display Item List...................................................................................2569 Turn Signal Lamp Does Not Operate...........................................................................2569 Rear Turn Signal Lamp Does Not Operate......................................................................2570 Hazard Warning Lamp Does Not Operate But Turn Signal Lamps Operate..........................................2571 Turn Signal Indicator Lamp Does Not Operate.................................................................2573 Bulb Replacement............................................................................................2574 FRONT TURN SIGNAL LAMP..................................................................................2574 REAR TURN SIGNAL LAMP...................................................................................2574 Removal and Installation....................................................................................2574 FRONT TURN SIGNAL LAMP..................................................................................2574 REAR TURN SIGNAL LAMP...................................................................................2574 LIGHTING AND TURN SIGNAL SWITCH.................................................................................2575 Removal and Installation....................................................................................2575 REMOVAL.................................................................................................2575 INSTALLATION............................................................................................2575 HAZARD SWITCH...................................................................................................2576 Removal and Installation....................................................................................2576 REMOVAL.................................................................................................2576 INSTALLATION............................................................................................2576 COMBINATION SWITCH..............................................................................................2577 Wiring Diagram — COMBSW —...................................................................................2577 Combination Switch Reading Function.........................................................................2578 CONSULT-II Function (BCM)...................................................................................2578 CONSULT-II OPERATION....................................................................................2578 DATA MONITOR............................................................................................2579 Operation Procedure.................................................................................2579 Display Item List...................................................................................2579 Combination Switch Inspection...............................................................................2580 Removal and Installation....................................................................................2582 Switch Circuit Inspection...................................................................................2582 STOP LAMP.......................................................................................................2583 System Description..........................................................................................2583 Wiring Diagram — STOP/L —...................................................................................2584 High-Mounted Stop Lamp......................................................................................2585 BULB REPLACEMENT........................................................................................2585 REMOVAL AND INSTALLATION................................................................................2585 Removal.............................................................................................2585 Installation........................................................................................2585 Stop Lamp...................................................................................................2585 BULB REPLACEMENT........................................................................................2585 REMOVAL AND INSTALLATION................................................................................2585 BACK-UP LAMP....................................................................................................2586 Wiring Diagram — BACK/L —...................................................................................2586 Bulb Replacement............................................................................................2587 Removal and Installation....................................................................................2587 PARKING, LICENSE PLATE AND TAIL LAMPS...........................................................................2588 Component Parts and Harness Connector Location..............................................................2588 System Description..........................................................................................2588 OPERATION BY LIGHTING SWITCH............................................................................2589 COMBINATION SWITCH READING FUNCTION.....................................................................2589 EXTERIOR LAMP BATTERY SAVER CONTROL.....................................................................2589 CAN Communication System Description........................................................................2589 Schematic...................................................................................................2590 Wiring Diagram — TAIL/L —...................................................................................2591 Terminals and Reference Values for BCM......................................................................2595 Terminals and Reference Values for IPDM E/R.................................................................2595 How to Proceed With Trouble Diagnosis.......................................................................2595 Preliminary Check...........................................................................................2595 CHECK POWER SUPPLY AND GROUND CIRCUIT...................................................................2595 CONSULT-II Functions........................................................................................2595 Parking, Side Marker, License Plate and/or Tail Lamps Do Not Illuminate.....................................2595 Parking, Side Marker, License Plate and Tail Lamps Do Not Turn OFF (After Approx. 10 Minutes)...............2602 Bulb Replacement............................................................................................2602 FRONT PARKING LAMP......................................................................................2602 TAIL LAMP...............................................................................................2602 LICENSE PLATE LAMP......................................................................................2602 Removal.............................................................................................2602 Installation........................................................................................2602 Removal and Installation....................................................................................2602 LICENSE PLATE LAMP......................................................................................2602 Removal.............................................................................................2602 Installation........................................................................................2602 REAR COMBINATION LAMP...........................................................................................2603 Bulb Replacement............................................................................................2603 REMOVAL.................................................................................................2603 INSTALLATION............................................................................................2603 Removal and Installation....................................................................................2603 REMOVAL.................................................................................................2603 INSTALLATION............................................................................................2603 TRAILER TOW.....................................................................................................2604 Component Parts and Harness Connector Location..............................................................2604 System Description..........................................................................................2604 TRAILER TAIL LAMP OPERATION.............................................................................2605 TRAILER STOP, TURN SIGNAL AND HAZARD LAMP OPERATION.....................................................2605 TRAILER POWER SUPPLY OPERATION..........................................................................2606 Schematic...................................................................................................2607 Wiring Diagram — T/TOW —....................................................................................2608 INTERIOR ROOM LAMP..............................................................................................2613 Component Parts and Harness Connector Location..............................................................2613 System Description..........................................................................................2614 POWER SUPPLY AND GROUND.................................................................................2614 SWITCH OPERATION........................................................................................2615 ROOM LAMP TIMER OPERATION...............................................................................2616 INTERIOR LAMP BATTERY SAVER CONTROL.....................................................................2616 Schematic...................................................................................................2617 Wiring Diagram — INT/L —....................................................................................2619 Terminals and Reference Values for BCM......................................................................2624 How to Proceed With Trouble Diagnosis.......................................................................2624 Preliminary Check...........................................................................................2624 INSPECTION FOR POWER SUPPLY AND GROUND CIRCUIT..........................................................2624 CONSULT-II Function (BCM)...................................................................................2624 CONSULT-II OPERATION....................................................................................2624 WORK SUPPORT............................................................................................2625 Operation Procedure.................................................................................2625 Display Item List...................................................................................2625 DATA MONITOR............................................................................................2626 Operation Procedure.................................................................................2626 Display Item List...................................................................................2626 ACTIVE TEST.............................................................................................2626 Operation Procedure.................................................................................2626 Display Item List...................................................................................2627 Room/Map Lamp Control Does Not Operate......................................................................2627 Personal Lamp Control Does Not Operate (Room/Map Lamps Operate).............................................2629 All Interior Room Lamps Do Not Operate......................................................................2630 Ignition Keyhole Illumination Control Does Not Operate......................................................2630 ILLUMINATION....................................................................................................2633 Component Parts and Harness Connector Location..............................................................2633 System Description..........................................................................................2633 ILLUMINATION OPERATION BY LIGHTING SWITCH...............................................................2634 EXTERIOR LAMP BATTERY SAVER CONTROL.....................................................................2635 CAN Communication System Description........................................................................2635 Schematic...................................................................................................2636 Wiring Diagram — ILL —......................................................................................2639 Removal and Installation....................................................................................2648 ILLUMINATION CONTROL SWITCH.............................................................................2648 BULB SPECIFICATIONS.............................................................................................2649 Headlamp....................................................................................................2649 Exterior Lamp...............................................................................................2649 Interior Lamp/Illumination..................................................................................2649 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 lu......................................................................................................................2651 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2651 PRECAUTIONS.....................................................................................................2652 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2652 Precautions for Liquid Gasket...............................................................................2652 LIQUID GASKET APPLICATION PROCEDURE.....................................................................2652 PREPARATION.....................................................................................................2654 Special Service Tools.......................................................................................2654 Commercial Service Tools....................................................................................2654 LUBRICATION SYSTEM..............................................................................................2655 Lubrication Circuit.........................................................................................2655 System Chart................................................................................................2656 ENGINE OIL......................................................................................................2657 Inspection..................................................................................................2657 ENGINE OIL LEVEL........................................................................................2657 ENGINE OIL APPEARANCE...................................................................................2657 ENGINE OIL LEAKAGE......................................................................................2657 OIL PRESSURE CHECK......................................................................................2658 Changing Engine Oil.........................................................................................2659 OIL FILTER......................................................................................................2660 Changing Oil Filter.........................................................................................2660 OIL COOLER......................................................................................................2661 Removal and Installation....................................................................................2661 REMOVAL.................................................................................................2661 INSPECTION AFTER REMOVAL................................................................................2662 Oil Cooler..........................................................................................2662 Relief Valve........................................................................................2662 INSTALLATION............................................................................................2662 INSPECTION AFTER INSTALLATION...........................................................................2662 OIL PUMP........................................................................................................2663 Removal and Installation....................................................................................2663 REMOVAL.................................................................................................2663 INSTALLATION............................................................................................2663 INSPECTION AFTER INSTALLATION...........................................................................2663 Disassembly and Assembly....................................................................................2663 DISASSEMBLY.............................................................................................2663 INSPECTION AFTER DISASSEMBLY............................................................................2664 Oil Pump Clearance..................................................................................2664 Regulator Valve Clearance...........................................................................2665 ASSEMBLY................................................................................................2665 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2666 Standard and Limit..........................................................................................2666 OIL PRESSURE............................................................................................2666 OIL CAPACITY (APPROXIMATE)..............................................................................2666 OIL PUMP................................................................................................2666 REGULATOR VALVE.........................................................................................2666 ma......................................................................................................................2667 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2667 PRECAUTIONS.....................................................................................................2669 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2669 PREPARATION.....................................................................................................2670 Special Service Tools.......................................................................................2670 Commercial Service Tool.....................................................................................2670 GENERAL MAINTENANCE.............................................................................................2671 General Maintenance.........................................................................................2671 PERIODIC MAINTENANCE............................................................................................2673 Introduction of Periodic Maintenance........................................................................2673 Schedule 1..................................................................................................2673 EMISSION CONTROL SYSTEM MAINTENANCE.....................................................................2673 CHASSIS AND BODY MAINTENANCE............................................................................2674 Schedule 2..................................................................................................2675 EMISSION CONTROL SYSTEM MAINTENANCE.....................................................................2675 CHASSIS AND BODY MAINTENANCE............................................................................2676 RECOMMENDED FLUIDS AND LUBRICANTS...............................................................................2677 Fluids and Lubricants.......................................................................................2677 SAE Viscosity Number........................................................................................2678 GASOLINE ENGINE OIL.....................................................................................2678 ANTI-FREEZE COOLANT MIXTURE RATIO.......................................................................2678 ENGINE MAINTENANCE..............................................................................................2679 Checking Drive Belts........................................................................................2679 DRIVE BELT TENSION......................................................................................2679 Changing Engine Coolant.....................................................................................2679 DRAINING ENGINE COOLANT.................................................................................2679 REFILLING ENGINE COOLANT................................................................................2680 FLUSHING COOLING SYSTEM.................................................................................2682 Checking Fuel Lines.........................................................................................2682 Changing Fuel Filter........................................................................................2682 Changing Engine Air Cleaner Filter..........................................................................2683 VISCOUS PAPER TYPE......................................................................................2683 Changing Engine Oil.........................................................................................2683 Changing Oil Filter.........................................................................................2684 Changing Spark Plugs........................................................................................2685 REMOVAL.................................................................................................2685 INSPECTION AFTER REMOVAL................................................................................2685 INSTALLATION............................................................................................2686 Checking EVAP Vapor Lines...................................................................................2686 CHASSIS AND BODY MAINTENANCE....................................................................................2687 Changing the In-cabin Microfilter...........................................................................2687 Checking the Exhaust System.................................................................................2688 Checking the Automatic Transmission Fluid (ATF).............................................................2688 Changing the Automatic Transmission Fluid (ATF).............................................................2690 Checking Transfer Fluid.....................................................................................2691 FLUID LEAKAGE AND FLUID LEVEL...........................................................................2691 Changing Transfer Fluid.....................................................................................2691 DRAINING................................................................................................2691 FILLING.................................................................................................2692 Checking Propeller Shaft....................................................................................2692 Checking Front Final Drive Oil..............................................................................2693 OIL LEAKAGE AND OIL LEVEL...............................................................................2693 Changing Front Final Drive Oil..............................................................................2693 DRAINING................................................................................................2693 FILLING.................................................................................................2693 Checking Rear Final Drive Oil...............................................................................2693 OIL LEAKAGE AND OIL LEVEL...............................................................................2693 Changing Rear Final Drive Oil...............................................................................2694 DRAINING................................................................................................2694 FILLING.................................................................................................2694 Balancing Wheels............................................................................................2694 WHEEL BALANCE REMOVAL...................................................................................2694 WHEEL BALANCE INSTALLATION AND ADJUSTMENT...............................................................2694 Tire Rotation...............................................................................................2696 Checking Brake Fluid Level and Leaks........................................................................2696 Checking Brake Lines and Cables.............................................................................2696 Checking Disc Brake.........................................................................................2697 ROTOR...................................................................................................2697 CALIPER.................................................................................................2697 PAD.....................................................................................................2697 Checking Steering Gear and Linkage..........................................................................2697 STEERING GEAR...........................................................................................2697 STEERING LINKAGE........................................................................................2697 Checking Power Steering Fluid and Lines.....................................................................2698 CHECKING FLUID LEVEL....................................................................................2698 CHECKING LINES..........................................................................................2698 Checking Axle and Suspension Parts..........................................................................2698 FRONT AND REAR AXLE AND SUSPENSION PARTS................................................................2698 FRONT AND REAR DRIVE SHAFT..............................................................................2698 Lubricating Locks, Hinges and Hood Latches..................................................................2699 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters.............................................2700 mtc.....................................................................................................................2701 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2701 PRECAUTIONS.....................................................................................................2704 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2704 Precautions for Working with HFC-134a (R-134a)..............................................................2704 Contaminated Refrigerant....................................................................................2704 General Refrigerant Precautions.............................................................................2705 Precautions for Leak Detection Dye..........................................................................2705 A/C Identification Label....................................................................................2705 Precautions for Refrigerant Connection......................................................................2705 FEATURES OF NEW TYPE REFRIGERANT CONNECTION.............................................................2706 O-RING AND REFRIGERANT CONNECTION.......................................................................2707 O-Ring Part Numbers and Specifications..............................................................2708 Precautions for Servicing Compressor........................................................................2709 Precautions for Service Equipment...........................................................................2709 RECOVERY/RECYCLING EQUIPMENT............................................................................2709 ELECTRONIC LEAK DETECTOR................................................................................2709 VACUUM PUMP.............................................................................................2710 MANIFOLD GAUGE SET......................................................................................2710 SERVICE HOSES...........................................................................................2710 SERVICE COUPLERS........................................................................................2711 REFRIGERANT WEIGHT SCALE................................................................................2711 CHARGING CYLINDER.......................................................................................2711 PREPARATION.....................................................................................................2712 Special Service Tools.......................................................................................2712 HFC-134a (R-134a) Service Tools and Equipment...............................................................2712 Commercial Service Tools....................................................................................2715 REFRIGERATION SYSTEM............................................................................................2716 Components..................................................................................................2716 REFRIGERATION SYSTEM....................................................................................2716 Refrigerant Cycle...........................................................................................2717 REFRIGERANT FLOW........................................................................................2717 FREEZE PROTECTION.......................................................................................2717 Refrigerant System Protection...............................................................................2717 REFRIGERANT PRESSURE SENSOR.............................................................................2717 PRESSURE RELIEF VALVE...................................................................................2718 OIL.............................................................................................................2719 Maintenance of Oil Quantity in Compressor...................................................................2719 OIL.....................................................................................................2719 CHECKING AND ADJUSTING..................................................................................2719 Oil Adjusting Procedure for Components Replacement Except Compressor................................2719 Oil Adjustment Procedure for Compressor Replacement.................................................2720 AIR CONDITIONER CONTROL.........................................................................................2722 Description.................................................................................................2722 Operation...................................................................................................2722 AIR MIX DOOR CONTROL....................................................................................2722 BLOWER SPEED CONTROL....................................................................................2722 INTAKE DOORS CONTROL....................................................................................2722 MODE DOOR CONTROL.......................................................................................2722 DEFROSTER DOOR CONTROL..................................................................................2722 MAGNET CLUTCH CONTROL...................................................................................2722 Description of Control System...............................................................................2724 Control Operation...........................................................................................2725 TEMPERATURE CONTROL DIAL (TEMPERATURE CONTROL)..........................................................2725 RECIRCULATION () SWITCH.................................................................................2725 DEFROSTER () SWITCH.....................................................................................2725 REAR WINDOW DEFOGGER SWITCH.............................................................................2725 OFF SWITCH (BLOWER SPEED SET TO 0)......................................................................2725 A/C SWITCH..............................................................................................2725 MODE DIAL...............................................................................................2725 FRONT BLOWER CONTROL DIAL...............................................................................2725 Discharge Air Flow..........................................................................................2726 FRONT...................................................................................................2726 System Description..........................................................................................2727 SWITCHES AND THEIR CONTROL FUNCTION.....................................................................2727 CAN Communication System Description........................................................................2728 TROUBLE DIAGNOSIS...............................................................................................2729 CONSULT-II Function (BCM)...................................................................................2729 CONSULT-II BASIC OPERATION..............................................................................2729 DATA MONITOR............................................................................................2730 Operation Procedure.................................................................................2730 Display Item List...................................................................................2730 How to Perform Trouble Diagnosis for Quick and Accurate Repair..............................................2731 WORK FLOW...............................................................................................2731 SYMPTOM TABLE...........................................................................................2731 Component Parts and Harness Connector Location..............................................................2732 ENGINE COMPARTMENT......................................................................................2732 PASSENGER COMPARTMENT...................................................................................2733 Schematic...................................................................................................2734 Wiring Diagram — A/C,M —....................................................................................2735 Front Air Control Terminals and Reference Value.............................................................2739 FRONT AIR CONTROL HARNESS CONNECTOR TERMINAL LAYOUT.....................................................2739 TERMINALS AND REFERENCE VALUE FOR FRONT AIR CONTROL.....................................................2739 Operational Check...........................................................................................2740 CHECKING BLOWER.........................................................................................2740 CHECKING DISCHARGE AIR..................................................................................2740 Discharge Air Flow......................................................................................2740 CHECKING RECIRCULATION..................................................................................2740 CHECKING TEMPERATURE DECREASE...........................................................................2740 CHECKING TEMPERATURE INCREASE...........................................................................2740 CHECK A/C SWITCH........................................................................................2741 Power Supply and Ground Circuit for Front Air Control.......................................................2742 INSPECTION FLOW.........................................................................................2742 COMPONENT DESCRIPTION...................................................................................2743 Front Air Control...................................................................................2743 Potentio Temperature Control (PTC)..................................................................2743 DIAGNOSTIC PROCEDURE FOR A/C SYSTEM.....................................................................2743 Mode Door Motor Circuit.....................................................................................2745 INSPECTION FLOW.........................................................................................2745 SYSTEM DESCRIPTION......................................................................................2745 Component Parts.....................................................................................2745 System Operation....................................................................................2746 COMPONENT DESCRIPTION...................................................................................2746 Mode Door Motor.....................................................................................2746 DIAGNOSTIC PROCEDURE FOR MODE DOOR MOTOR................................................................2747 Air Mix Door Motor Circuit..................................................................................2749 INSPECTION FLOW.........................................................................................2749 SYSTEM DESCRIPTION......................................................................................2750 Component Parts.....................................................................................2750 System Operation....................................................................................2750 Air Mix Door Control Specification..................................................................2750 COMPONENT DESCRIPTION...................................................................................2750 Air Mix Door Motors.................................................................................2750 DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (FRONT).....................................................2751 Intake Door Motor Circuit...................................................................................2753 INSPECTION FLOW.........................................................................................2753 SYSTEM DESCRIPTION......................................................................................2754 Component Parts.....................................................................................2754 System Operation....................................................................................2754 COMPONENT DESCRIPTION...................................................................................2754 Intake door motor...................................................................................2754 DIAGNOSTIC PROCEDURE FOR INTAKE DOOR MOTOR..............................................................2755 Front Blower Motor Circuit..................................................................................2757 INSPECTION FLOW.........................................................................................2757 SYSTEM DESCRIPTION......................................................................................2758 Component Parts.....................................................................................2758 System Operation....................................................................................2758 COMPONENT DESCRIPTION...................................................................................2758 Blower Motor Resistor...............................................................................2758 DIAGNOSTIC PROCEDURE FOR BLOWER MOTOR...................................................................2759 COMPONENT INSPECTION....................................................................................2763 Front Blower Motor Relay............................................................................2763 Front Blower Motor..................................................................................2764 Front Blower Switch.................................................................................2764 Magnet Clutch Circuit.......................................................................................2765 INSPECTION FLOW.........................................................................................2765 SYSTEM DESCRIPTION......................................................................................2766 Low Temperature Protection Control..................................................................2766 DIAGNOSTIC PROCEDURE FOR MAGNET CLUTCH..................................................................2766 Insufficient Cooling........................................................................................2770 INSPECTION FLOW.........................................................................................2770 PERFORMANCE TEST DIAGNOSES..............................................................................2771 PERFORMANCE CHART.......................................................................................2773 Test Condition......................................................................................2773 Test Reading........................................................................................2773 Trouble Diagnoses for Unusual Pressure..................................................................2774 Both High- and Low-pressure Sides are Too High......................................................2774 High-pressure Side is Too High and Low-pressure Side is Too Low.....................................2774 High-pressure Side is Too Low and Low-pressure Side is Too High.....................................2775 Both High- and Low-pressure Sides are Too Low.......................................................2775 Low-pressure Side Sometimes Becomes Negative........................................................2776 Low-pressure Side Becomes Negative..................................................................2776 Insufficient Heating........................................................................................2777 INSPECTION FLOW.........................................................................................2777 Noise.......................................................................................................2778 INSPECTION FLOW.........................................................................................2778 Intake Sensor Circuit.......................................................................................2780 COMPONENT DESCRIPTION...................................................................................2780 Intake Sensor.......................................................................................2780 DIAGNOSTIC PROCEDURE FOR INTAKE SENSOR..................................................................2780 COMPONENT INSPECTION....................................................................................2781 Intake Sensor.......................................................................................2781 CONTROL UNIT....................................................................................................2782 Removal and Installation....................................................................................2782 FRONT AIR CONTROL.......................................................................................2782 Removal.............................................................................................2782 Installation........................................................................................2782 INTAKE SENSOR...................................................................................................2783 Removal and Installation....................................................................................2783 REMOVAL.................................................................................................2783 INSTALLATION............................................................................................2783 BLOWER MOTOR....................................................................................................2784 Components..................................................................................................2784 Removal and Installation....................................................................................2784 REMOVAL.................................................................................................2784 INSTALLATION............................................................................................2784 IN-CABIN MICROFILTER............................................................................................2785 Removal and Installation....................................................................................2785 FUNCTION................................................................................................2785 REPLACEMENT TIMING......................................................................................2785 REPLACEMENT PROCEDURE...................................................................................2785 HEATER & COOLING UNIT ASSEMBLY..................................................................................2787 Components..................................................................................................2787 Removal and Installation....................................................................................2787 REMOVAL.................................................................................................2787 INSTALLATION............................................................................................2788 HEATER CORE.....................................................................................................2789 Components..................................................................................................2789 Removal and Installation....................................................................................2789 REMOVAL.................................................................................................2789 INSTALLATION............................................................................................2789 INTAKE DOOR MOTOR...............................................................................................2790 Removal and Installation....................................................................................2790 REMOVAL.................................................................................................2790 INSTALLATION............................................................................................2790 MODE DOOR MOTOR.................................................................................................2791 Removal and Installation....................................................................................2791 REMOVAL.................................................................................................2791 INSTALLATION............................................................................................2791 AIR MIX DOOR MOTOR..............................................................................................2792 Components..................................................................................................2792 Removal and Installation....................................................................................2792 REMOVAL.................................................................................................2792 INSTALLATION............................................................................................2792 FRONT BLOWER MOTOR RESISTOR.....................................................................................2793 Removal and Installation....................................................................................2793 REMOVAL.................................................................................................2793 INSTALLATION............................................................................................2793 DUCTS AND GRILLES...............................................................................................2794 Components..................................................................................................2794 Removal and Installation....................................................................................2795 CONSOLE DUCTS AND CONSOLE GRILLE........................................................................2795 Removal.............................................................................................2795 Installation........................................................................................2795 DEFROSTER NOZZLE........................................................................................2796 Removal.............................................................................................2796 Installation........................................................................................2796 RH AND LH SIDE DEMISTER DUCTS...........................................................................2796 Removal.............................................................................................2796 Installation........................................................................................2796 RH AND LH VENTILATOR DUCTS..............................................................................2796 Removal.............................................................................................2796 Installation........................................................................................2796 CENTER VENTILATOR DUCT..................................................................................2796 Removal.............................................................................................2796 Installation........................................................................................2796 FLOOR CONNECTOR DUCT....................................................................................2796 Removal.............................................................................................2796 Installation........................................................................................2796 FRONT AND REAR FLOOR DUCTS..............................................................................2796 Removal.............................................................................................2796 Installation........................................................................................2796 GRILLES.................................................................................................2797 Removal.............................................................................................2797 Installation........................................................................................2797 REFRIGERANT LINES...............................................................................................2798 HFC-134a (R-134a) Service Procedure.........................................................................2798 SETTING OF SERVICE TOOLS AND EQUIPMENT..................................................................2798 Discharging Refrigerant.............................................................................2798 Evacuating System and Charging Refrigerant..........................................................2798 Components..................................................................................................2800 Removal and Installation for Compressor.....................................................................2801 COMPONENTS..............................................................................................2801 REMOVAL.................................................................................................2801 INSTALLATION............................................................................................2801 Removal and Installation for Compressor Clutch..............................................................2802 REMOVAL.................................................................................................2802 INSPECTION..............................................................................................2803 Clutch Disc.........................................................................................2803 Pulley..............................................................................................2803 Coil................................................................................................2803 INSTALLATION............................................................................................2803 BREAK-IN OPERATION......................................................................................2805 Removal and Installation for High-pressure Flexible A/C Hose................................................2805 REMOVAL.................................................................................................2805 INSTALLATION............................................................................................2805 Removal and Installation for High-pressure A/C Pipe.........................................................2805 REMOVAL.................................................................................................2805 INSTALLATION............................................................................................2805 Removal and Installation for Low-pressure Flexible A/C Hose.................................................2805 REMOVAL.................................................................................................2805 INSTALLATION............................................................................................2805 Removal and Installation for Low-pressure A/C Pipe..........................................................2806 REMOVAL.................................................................................................2806 INSTALLATION............................................................................................2806 Removal and Installation for Refrigerant Pressure Sensor....................................................2806 REMOVAL.................................................................................................2806 INSTALLATION............................................................................................2806 Removal and Installation for Condenser......................................................................2806 REMOVAL.................................................................................................2806 INSTALLATION............................................................................................2807 Removal and Installation for Evaporator.....................................................................2808 REMOVAL.................................................................................................2809 INSTALLATION............................................................................................2809 Removal and Installation for Expansion Valve................................................................2809 REMOVAL.................................................................................................2809 INSTALLATION............................................................................................2809 Checking for Refrigerant Leaks..............................................................................2809 Checking System for Leaks Using the Fluorescent Dye Leak Detector...........................................2809 Dye Injection...............................................................................................2810 Electronic Refrigerant Leak Detector........................................................................2810 PRECAUTIONS FOR HANDLING LEAK DETECTOR..................................................................2810 CHECKING PROCEDURE......................................................................................2811 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2813 Service Data and Specifications (SDS).......................................................................2813 COMPRESSOR..............................................................................................2813 OIL.....................................................................................................2813 REFRIGERANT.............................................................................................2813 ENGINE IDLING SPEED.....................................................................................2813 BELT TENSION............................................................................................2813 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 pb......................................................................................................................2815 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2815 PREPARATION.....................................................................................................2816 Commercial Service Tools....................................................................................2816 PARKING BRAKE SYSTEM............................................................................................2817 On-Vehicle Service..........................................................................................2817 PEDAL STROKE............................................................................................2817 INSPECTION..............................................................................................2817 ADJUSTMENT..............................................................................................2817 PARKING BRAKE CONTROL...........................................................................................2818 Components..................................................................................................2818 Removal and Installation....................................................................................2818 REMOVAL.................................................................................................2818 INSTALLATION............................................................................................2819 PARKING BRAKE SHOE..............................................................................................2820 Removal and Installation....................................................................................2820 COMPONENTS..............................................................................................2820 REMOVAL.................................................................................................2820 INSPECTION AFTER REMOVAL................................................................................2821 Lining Thickness Inspection.........................................................................2821 Drum Inner Diameter Inspection......................................................................2821 Other Inspections...................................................................................2821 INSTALLATION............................................................................................2821 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2823 Parking Drum Brake..........................................................................................2823 Parking Brake Control.......................................................................................2823 pg......................................................................................................................2825 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2825 PRECAUTIONS.....................................................................................................2827 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2827 POWER SUPPLY ROUTING CIRCUIT....................................................................................2828 Schematic...................................................................................................2828 Wiring Diagram — POWER —....................................................................................2830 BATTERY POWER SUPPLY — IGNITION SW. IN ANY POSITION...................................................2830 ACCESSORY POWER SUPPLY — IGNITION SW. IN ACC OR ON......................................................2836 IGNITION POWER SUPPLY — IGNITION SW. IN ON..............................................................2837 IGNITION POWER SUPPLY — IGNITION SW. IN ON AND/OR START.................................................2838 Fuse........................................................................................................2841 Fusible Link................................................................................................2841 Circuit Breaker (Built Into BCM)............................................................................2841 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)....................................................2842 System Description..........................................................................................2842 SYSTEMS CONTROLLED BY IPDM E/R..........................................................................2842 CAN COMMUNICATION LINE CONTROL..........................................................................2842 IPDM E/R STATUS CONTROL.................................................................................2843 CAN Communication System Description........................................................................2843 Function of Detecting Ignition Relay Malfunction............................................................2843 CONSULT-II Function (IPDM E/R)..............................................................................2844 CONSULT-II Basic Operation..............................................................................2844 SELF-DIAGNOSTIC RESULTS.................................................................................2845 Operation Procedure.................................................................................2845 Display Item List...................................................................................2845 DATA MONITOR............................................................................................2846 Operation Procedure.................................................................................2846 All Signals, Main Signals, Selection From Menu......................................................2846 ACTIVE TEST.............................................................................................2847 Operation Procedure.................................................................................2847 Auto Active Test............................................................................................2848 DESCRIPTION.............................................................................................2848 OPERATION PROCEDURE.....................................................................................2848 INSPECTION IN AUTO ACTIVE TEST MODE.....................................................................2848 Concept of Auto Active Test.........................................................................2849 Schematic...................................................................................................2851 IPDM E/R Terminal Arrangement...............................................................................2852 Terminals and Reference Values for IPDM E/R.................................................................2853 IPDM E/R Power/Ground Circuit Inspection....................................................................2855 Inspection with CONSULT-II (Self-Diagnosis).................................................................2856 Removal and Installation of IPDM E/R........................................................................2858 REMOVAL.................................................................................................2858 INSTALLATION............................................................................................2858 GROUND CIRCUIT..................................................................................................2859 Ground Distribution.........................................................................................2859 Main Harness............................................................................................2859 Engine Room Harness.....................................................................................2862 Engine Control Harness..................................................................................2865 Body Harness............................................................................................2866 Body No. 2 Harness......................................................................................2867 Back Door No. 2 and Back Door Harness...................................................................2868 HARNESS.........................................................................................................2869 Harness Layout..............................................................................................2869 HOW TO READ HARNESS LAYOUT..............................................................................2869 CONNECTOR SYMBOL....................................................................................2869 OUTLINE.................................................................................................2870 MAIN HARNESS............................................................................................2871 ENGINE ROOM HARNESS (RH VIEW)...........................................................................2874 Engine Compartment..................................................................................2874 Passenger Compartment...............................................................................2876 ENGINE ROOM HARNESS (LH VIEW)...........................................................................2878 Engine Compartment..................................................................................2878 ENGINE CONTROL HARNESS..................................................................................2880 CHASSIS HARNESS.........................................................................................2882 BODY HARNESS............................................................................................2884 BODY NO. 2 HARNESS......................................................................................2886 ROOM LAMP HARNESS.......................................................................................2888 FRONT DOOR LH HARNESS...................................................................................2890 FRONT DOOR RH HARNESS...................................................................................2890 REAR DOOR LH HARNESS....................................................................................2891 REAR DOOR RH HARNESS....................................................................................2891 BACK DOOR HARNESS.......................................................................................2892 Wiring Diagram Codes (Cell Codes)...........................................................................2894 ELECTRICAL UNITS LOCATION.......................................................................................2897 Electrical Units Location...................................................................................2897 ENGINE COMPARTMENT......................................................................................2897 PASSENGER COMPARTMENT...................................................................................2898 HARNESS CONNECTOR...............................................................................................2900 Description.................................................................................................2900 HARNESS CONNECTOR (TAB-LOCKING TYPE)....................................................................2900 HARNESS CONNECTOR (SLIDE-LOCKING TYPE)..................................................................2901 HARNESS CONNECTOR (LEVER LOCKING TYPE)..................................................................2902 HARNESS CONNECTOR (DIRECT-CONNECT SRS COMPONENT TYPE)...................................................2903 ELECTRICAL UNITS................................................................................................2904 Terminal Arrangement........................................................................................2904 STANDARDIZED RELAY..............................................................................................2905 Description.................................................................................................2905 NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS........................................................2905 TYPE OF STANDARDIZED RELAYS.............................................................................2905 SUPER MULTIPLE JUNCTION (SMJ)...................................................................................2907 Terminal Arrangement........................................................................................2907 FUSE BLOCK-JUNCTION BOX (J/B)...................................................................................2909 Terminal Arrangement........................................................................................2909 FUSE AND FUSIBLE LINK BOX.......................................................................................2910 Terminal Arrangement........................................................................................2910 FUSE AND RELAY BOX..............................................................................................2911 Terminal Arrangement........................................................................................2911 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 pr......................................................................................................................2913 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2913 PREPARATION.....................................................................................................2914 Commercial Service Tools....................................................................................2914 NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING...........................................................2915 NVH Troubleshooting Chart...................................................................................2915 FRONT PROPELLER SHAFT...........................................................................................2916 On-Vehicle Service..........................................................................................2916 APPEARANCE AND NOISE INSPECTION.........................................................................2916 PROPELLER SHAFT VIBRATION...............................................................................2916 Removal and Installation....................................................................................2917 COMPONENTS..............................................................................................2917 REMOVAL.................................................................................................2917 INSPECTION..............................................................................................2918 INSTALLATION............................................................................................2918 Disassembly and Assembly....................................................................................2918 DISASSEMBLY.............................................................................................2918 Journal.............................................................................................2918 ASSEMBLY................................................................................................2919 Journal.............................................................................................2919 REAR PROPELLER SHAFT............................................................................................2921 On-Vehicle Service..........................................................................................2921 APPEARANCE AND NOISE INSPECTION.........................................................................2921 PROPELLER SHAFT VIBRATION...............................................................................2921 Removal and Installation....................................................................................2922 COMPONENTS..............................................................................................2922 REMOVAL.................................................................................................2922 INSPECTION..............................................................................................2923 INSTALLATION............................................................................................2923 Disassembly and Assembly....................................................................................2924 DISASSEMBLY.............................................................................................2924 Journal.............................................................................................2924 ASSEMBLY................................................................................................2925 Journal.............................................................................................2925 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2926 General Specifications......................................................................................2926 Snap Ring...................................................................................................2927 ps......................................................................................................................2929 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2929 PRECAUTIONS.....................................................................................................2930 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2930 Precautions for Steering System.............................................................................2930 PREPARATION.....................................................................................................2931 Special Service Tools (SST).................................................................................2931 Commercial Service Tools....................................................................................2932 NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING...........................................................2933 NVH Troubleshooting Chart...................................................................................2933 POWER STEERING FLUID............................................................................................2934 Checking Fluid Level........................................................................................2934 Checking Fluid Leakage......................................................................................2934 Air Bleeding Hydraulic System...............................................................................2934 STEERING WHEEL..................................................................................................2936 On-Vehicle Inspection and Service...........................................................................2936 CHECKING CONDITION OF INSTALLATION......................................................................2936 CHECKING STEERING WHEEL PLAY............................................................................2936 CHECKING NEUTRAL POSITION ON STEERING WHEEL.............................................................2936 CHECKING STEERING WHEEL TURNING FORCE...................................................................2936 CHECKING FRONT WHEEL TURNING ANGLE......................................................................2937 Removal and Installation....................................................................................2937 REMOVAL.................................................................................................2937 INSTALLATION............................................................................................2937 STEERING COLUMN.................................................................................................2938 Removal and Installation....................................................................................2938 REMOVAL.................................................................................................2938 INSPECTION AFTER REMOVAL................................................................................2939 INSTALLATION............................................................................................2939 INSPECTION AFTER INSTALLATION...........................................................................2940 Disassembly and Assembly....................................................................................2941 DISASSEMBLY.............................................................................................2941 ASSEMBLY................................................................................................2942 INSPECTION AFTER ASSEMBLY...............................................................................2942 POWER STEERING GEAR AND LINKAGE.................................................................................2943 Removal and Installation....................................................................................2943 REMOVAL.................................................................................................2943 INSTALLATION............................................................................................2944 INSPECTION AFTER INSTALLATION...........................................................................2944 Disassembly and Assembly....................................................................................2945 DISASSEMBLY.............................................................................................2945 INSPECTION AFTER DISASSEMBLY............................................................................2946 Boot................................................................................................2946 Gear Housing Assembly...............................................................................2946 Outer Socket and Inner Socket.......................................................................2946 ASSEMBLY................................................................................................2946 POWER STEERING OIL PUMP.........................................................................................2948 On-Vehicle Inspection and Service...........................................................................2948 CHECKING RELIEF OIL PRESSURE............................................................................2948 Components..................................................................................................2949 Removal and Installation....................................................................................2949 REMOVAL.................................................................................................2949 INSTALLATION............................................................................................2949 Disassembly and Assembly....................................................................................2950 INSPECTION BEFORE DISASSEMBLY...........................................................................2950 DISASSEMBLY.............................................................................................2950 INSPECTION AFTER DISASSEMBLY............................................................................2950 Body Assembly Inspection............................................................................2950 ASSEMBLY................................................................................................2950 HYDRAULIC LINE..................................................................................................2952 Removal and Installation....................................................................................2952 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2954 Steering Wheel..............................................................................................2954 Steering Column.............................................................................................2954 Steering Outer Socket and Inner Socket......................................................................2955 Oil Pump....................................................................................................2955 Steering Fluid..............................................................................................2955 rax.....................................................................................................................2957 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2957 PRECAUTIONS.....................................................................................................2958 Caution.....................................................................................................2958 PREPARATION.....................................................................................................2959 Special Service Tools (SST).................................................................................2959 Commercial Service Tools....................................................................................2959 NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING...........................................................2960 NVH Troubleshooting Chart...................................................................................2960 WHEEL HUB.......................................................................................................2961 On-Vehicle Inspection and Service...........................................................................2961 WHEEL BEARING INSPECTION................................................................................2961 Components..................................................................................................2961 Removal and Installation....................................................................................2961 REMOVAL.................................................................................................2961 INSTALLATION............................................................................................2962 REAR DRIVE SHAFT................................................................................................2963 Components..................................................................................................2963 Removal and Installation....................................................................................2963 REMOVAL.................................................................................................2963 INSPECTION AFTER REMOVAL................................................................................2964 INSTALLATION............................................................................................2964 Disassembly and Assembly....................................................................................2964 DISASSEMBLY.............................................................................................2964 Final Drive Side....................................................................................2964 Wheel Side..........................................................................................2965 INSPECTION AFTER DISASSEMBLY............................................................................2965 Drive Shaft.........................................................................................2965 Joint Sub-assembly..................................................................................2965 Ball Cage...........................................................................................2966 Steel Ball..........................................................................................2966 Inner Race..........................................................................................2966 ASSEMBLY................................................................................................2966 Final Drive Side....................................................................................2966 Wheel Side..........................................................................................2967 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2969 Wheel Bearing...............................................................................................2969 Drive Shaft.................................................................................................2969 rf......................................................................................................................2971 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2971 PRECAUTIONS.....................................................................................................2972 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2972 Precautions.................................................................................................2972 PREPARATION.....................................................................................................2973 Special service tool........................................................................................2973 Commercial Service Tool.....................................................................................2973 SQUEAK AND RATTLE TROUBLE DIAGNOSES.............................................................................2974 Work Flow...................................................................................................2974 CUSTOMER INTERVIEW......................................................................................2974 DUPLICATE THE NOISE AND TEST DRIVE......................................................................2975 CHECK RELATED SERVICE BULLETINS.........................................................................2975 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................2975 REPAIR THE CAUSE........................................................................................2975 CONFIRM THE REPAIR......................................................................................2976 Generic Squeak and Rattle Troubleshooting...................................................................2976 INSTRUMENT PANEL........................................................................................2976 CENTER CONSOLE..........................................................................................2976 DOORS...................................................................................................2976 TRUNK...................................................................................................2977 SUNROOF/HEADLINING......................................................................................2977 OVERHEAD CONSOLE (FRONT AND REAR).......................................................................2977 SEATS...................................................................................................2977 UNDERHOOD...............................................................................................2977 Diagnostic Worksheet........................................................................................2978 SUNROOF.........................................................................................................2980 Component Parts and Harness Connector Location..............................................................2980 System Description..........................................................................................2980 OUTLINE.................................................................................................2980 OPERATION...............................................................................................2980 TILT UP/SLIDE CLOSE OPERATION.......................................................................2981 TILT DOWN/SLIDE OPEN OPERATION......................................................................2981 AUTO OPERATION......................................................................................2981 RETAINED POWER OPERATION............................................................................2981 ANTI-PINCH FUNCTION.................................................................................2981 INITIALIZATION FAILURE CONDITIONS...................................................................2981 INITIALIZATION PROCEDURE............................................................................2981 RE-TEACHING CONDITIONS..............................................................................2982 RE-TEACHING PROCEDURE...............................................................................2982 CAN Communication System Description........................................................................2982 Wiring Diagram — SROOF —....................................................................................2983 Terminals and Reference Values for BCM......................................................................2984 Terminals and Reference Values for Sunroof Motor Assembly...................................................2985 Work Flow...................................................................................................2985 CONSULT-II Function (BCM)...................................................................................2986 CONSULT-II OPERATION....................................................................................2986 Work Support................................................................................................2987 Active Test.................................................................................................2987 Data Monitor................................................................................................2987 Trouble Diagnosis Chart by Symptom..........................................................................2988 BCM Power Supply and Ground Circuit Check...................................................................2988 Sunroof Switch System Check.................................................................................2988 Sunroof Motor Assembly Power Supply and Ground Circuit Check................................................2990 Door Switch Check...........................................................................................2991 Adjustment..................................................................................................2993 GAP ADJUSTMENT..........................................................................................2993 HEIGHT DIFFERENCE ADJUSTMENT............................................................................2993 Removal and Installation....................................................................................2994 SUNROOF UNIT............................................................................................2995 Removal.............................................................................................2995 Installation........................................................................................2995 GLASS LID...............................................................................................2995 Removal.............................................................................................2995 Installation........................................................................................2995 WIND DEFLECTOR..........................................................................................2996 Removal.............................................................................................2996 Installation........................................................................................2996 SUNSHADE................................................................................................2996 Removal.............................................................................................2996 Installation........................................................................................2996 SUNROOF MOTOR...........................................................................................2996 Removal.............................................................................................2996 Installation........................................................................................2997 DRAIN HOSES.............................................................................................2997 Removal.............................................................................................2997 Installation........................................................................................2998 WEATHERSTRIP............................................................................................2998 LINK AND WIRE ASSEMBLY..................................................................................2998 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 rfd.....................................................................................................................2999 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................2999 PRECAUTIONS.....................................................................................................3000 Precautions for Servicing Rear Final Drive..................................................................3000 PREPARATION.....................................................................................................3001 Special Service Tools.......................................................................................3001 Commercial Service Tools....................................................................................3004 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................................3005 NVH Troubleshooting Chart...................................................................................3005 DESCRIPTION.....................................................................................................3006 Cross-Sectional View........................................................................................3006 DIFFERENTIAL GEAR OIL...........................................................................................3007 Changing Differential Gear Oil..............................................................................3007 DRAINING................................................................................................3007 FILLING.................................................................................................3007 Checking Differential Gear Oil..............................................................................3007 OIL LEAKAGE AND OIL LEVEL...............................................................................3007 FRONT OIL SEAL..................................................................................................3008 Removal and Installation....................................................................................3008 REMOVAL.................................................................................................3008 INSTALLATION............................................................................................3009 SIDE OIL SEAL...................................................................................................3010 Removal and Installation....................................................................................3010 REMOVAL.................................................................................................3010 INSTALLATION............................................................................................3010 REAR FINAL DRIVE ASSEMBLY.......................................................................................3011 Removal and Installation....................................................................................3011 COMPONENTS..............................................................................................3011 REMOVAL.................................................................................................3012 INSTALLATION............................................................................................3013 Disassembly and Assembly....................................................................................3014 COMPONENTS..............................................................................................3014 ASSEMBLY INSPECTION AND ADJUSTMENT......................................................................3015 Total Preload Torque................................................................................3015 Drive Gear Runout...................................................................................3015 Tooth Contact.......................................................................................3016 Backlash............................................................................................3017 Companion Flange Runout.............................................................................3018 DISASSEMBLY.............................................................................................3018 Differential Assembly...............................................................................3018 Drive Pinion Assembly...............................................................................3021 INSPECTION AFTER DISASSEMBLY............................................................................3022 ADJUSTMENT AND SELECTION ADJUSTING WASHERS..............................................................3023 Differential Side Gear Clearance....................................................................3023 Side Bearing Preload................................................................................3023 Pinion Gear Height..................................................................................3025 ASSEMBLY................................................................................................3028 Drive Pinion Assembly...............................................................................3028 Differential Assembly...............................................................................3030 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................3034 General Specifications......................................................................................3034 Inspection and Adjustment...................................................................................3034 DRIVE GEAR RUNOUT.......................................................................................3034 DIFFERENTIAL SIDE GEAR CLEARANCE........................................................................3034 PRELOAD TORQUE..........................................................................................3034 BACKLASH................................................................................................3034 COMPANION FLANGE RUNOUT.................................................................................3034 SELECTIVE PARTS.........................................................................................3034 Side Gear Thrust Washer.............................................................................3034 Pinion Height Adjusting Washer......................................................................3035 Side Bearing Adjusting Washer.......................................................................3035 rsu.....................................................................................................................3037 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................3037 PRECAUTIONS.....................................................................................................3038 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................3038 Precautions for Rear Suspension.............................................................................3038 PREPARATION.....................................................................................................3039 Commercial Service Tools....................................................................................3039 NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING...........................................................3040 NVH Troubleshooting Chart...................................................................................3040 REAR SUSPENSION ASSEMBLY........................................................................................3041 Components..................................................................................................3041 On-Vehicle Inspection.......................................................................................3041 Wheel Alignment Inspection..................................................................................3042 PRELIMINARY INSPECTION..................................................................................3042 GENERAL INFORMATION AND RECOMMENDATIONS.................................................................3042 THE ALIGNMENT PROCESS...................................................................................3043 CAMBER..................................................................................................3043 TOE-IN..................................................................................................3043 REAR SUSPENSION MEMBER..........................................................................................3045 Removal and Installation....................................................................................3045 COMPONENTS..............................................................................................3045 REMOVAL.................................................................................................3045 INSPECTION AFTER REMOVAL................................................................................3047 INSTALLATION............................................................................................3048 SHOCK ABSORBER..................................................................................................3049 Removal and Installation....................................................................................3049 REMOVAL.................................................................................................3049 INSTALLATION............................................................................................3049 Inspection..................................................................................................3049 SUSPENSION ARM..................................................................................................3050 Removal and Installation....................................................................................3050 REMOVAL.................................................................................................3050 INSPECTION AFTER REMOVAL................................................................................3051 INSTALLATION............................................................................................3051 FRONT LOWER LINK................................................................................................3052 Removal and Installation....................................................................................3052 REMOVAL.................................................................................................3052 INSPECTION AFTER REMOVAL................................................................................3053 INSTALLATION............................................................................................3053 REAR LOWER LINK & COIL SPRING...................................................................................3054 Removal and Installation....................................................................................3054 REMOVAL.................................................................................................3054 INSPECTION AFTER REMOVAL................................................................................3054 INSTALLATION............................................................................................3055 STABILIZER BAR..................................................................................................3056 Removal and Installation....................................................................................3056 REMOVAL.................................................................................................3056 INSPECTION AFTER REMOVAL................................................................................3056 INSTALLATION............................................................................................3056 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................3057 Wheel Alignment.............................................................................................3057 Ball Joint..................................................................................................3058 Wheelarch Height (Unladen*..................................................................................3058 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 sb......................................................................................................................3059 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................3059 PRECAUTIONS.....................................................................................................3060 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................3060 Precautions for Seat Belt Service...........................................................................3060 AFTER A COLLISION.......................................................................................3060 SEAT BELTS......................................................................................................3061 Removal and Installation of Front Seat Belt.................................................................3061 REMOVAL OF SEAT BELT RETRACTOR..........................................................................3062 INSTALLATION OF SEAT BELT RETRACTOR.....................................................................3062 REMOVAL OF SEAT BELT BUCKLE.............................................................................3062 INSTALLATION OF SEAT BELT BUCKLE........................................................................3062 Removal and Installation of Rear Seat Belt..................................................................3063 REMOVAL OF SEAT BELT RETRACTOR - OUTBOARD...............................................................3064 INSTALLATION OF SEAT BELT RETRACTOR - OUTBOARD..........................................................3064 REMOVAL OF SEAT BELT BUCKLE.............................................................................3064 INSTALLATION OF SEAT BELT BUCKLE........................................................................3064 REMOVAL OF SEAT BELT RETRACTOR - CENTER SEAT............................................................3064 INSTALLATION OF SEAT BELT RETRACTOR - CENTER SEAT.......................................................3064 Removal and Installation of Third Row Seat Belt.............................................................3065 REMOVAL OF SEAT BELT RETRACTOR AND BUCKLE...............................................................3065 INSTALLATION OF SEAT BELT RETRACTOR AND BUCKLE..........................................................3066 Seat Belt Inspection........................................................................................3067 AFTER A COLLISION.......................................................................................3067 PRELIMINARY CHECKS......................................................................................3067 SEAT BELT RETRACTOR ON-VEHICLE CHECK....................................................................3068 Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)...........................3068 ELR Function Stationary Check.......................................................................3068 ALR Function Stationary Check.......................................................................3068 ELR Function Moving Check...........................................................................3068 SEAT BELT RETRACTOR OFF-VEHICLE CHECK...................................................................3068 LATCH (LOWER ANCHORS AND TETHER FOR CHILDREN) SYSTEM............................................................3070 Removal and Installation....................................................................................3070 TOP TETHER STRAP CHILD RESTRAINT................................................................................3071 Removal and Installation....................................................................................3071 sc......................................................................................................................3073 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................3073 PRECAUTIONS.....................................................................................................3074 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................3074 Precautions for Power Generation Variable Voltage Control System............................................3074 PREPARATION.....................................................................................................3075 Special Service Tools.......................................................................................3075 Commercial Service Tools....................................................................................3075 BATTERY.........................................................................................................3076 How to Handle Battery.......................................................................................3076 METHODS OF PREVENTING OVER-DISCHARGE....................................................................3076 CHECKING ELECTROLYTE LEVEL..............................................................................3076 Sulfation...........................................................................................3077 SPECIFIC GRAVITY CHECK..................................................................................3077 Hydrometer Temperature Correction...................................................................3077 CHARGING THE BATTERY....................................................................................3078 Charging Rates......................................................................................3078 Trouble Diagnoses with Battery Service Center...............................................................3078 Removal and Installation....................................................................................3079 REMOVAL.................................................................................................3079 INSTALLATION............................................................................................3079 STARTING SYSTEM.................................................................................................3080 System Description..........................................................................................3080 Wiring Diagram — START —....................................................................................3081 Trouble Diagnoses with Starting/Charging System Tester (Starting)...........................................3083 WORK FLOW...............................................................................................3083 DIAGNOSTIC PROCEDURE 1..................................................................................3085 Check Starter Motor Circuit.........................................................................3085 DIAGNOSTIC PROCEDURE 2..................................................................................3086 Check Magnetic Switch Circuit.......................................................................3086 MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERATURE...............................3087 Removal and Installation....................................................................................3087 REMOVAL.................................................................................................3087 INSTALLATION............................................................................................3088 CHARGING SYSTEM.................................................................................................3089 System Description..........................................................................................3089 POWER GENERATION VARIABLE VOLTAGE CONTROL SYSTEM........................................................3089 Operation...........................................................................................3089 Component...........................................................................................3090 Wiring Diagram — CHARGE —...................................................................................3091 Trouble Diagnoses with Starting/Charging System Tester (Charging)...........................................3092 WORK FLOW...............................................................................................3092 PRELIMINARY INSPECTION..................................................................................3093 DIAGNOSTIC PROCEDURE 1..................................................................................3093 Check Charge Warning Lamp Circuit (Open)............................................................3093 DIAGNOSTIC PROCEDURE 2..................................................................................3094 Check Charge Warning Lamp Circuit (Short)...........................................................3094 DIAGNOSTIC PROCEDURE 3..................................................................................3095 Check Voltage Regulator Circuit.....................................................................3095 DIAGNOSTIC PROCEDURE 4..................................................................................3096 Check Battery Circuit...............................................................................3096 Power Generation Variable Voltage Control System Inspection.................................................3097 Removal and Installation....................................................................................3098 REMOVAL.................................................................................................3098 GENERATOR PULLEY INSPECTION.............................................................................3099 INSTALLATION............................................................................................3099 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................3100 Battery.....................................................................................................3100 Starter.....................................................................................................3100 Generator...................................................................................................3100 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 se......................................................................................................................3101 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................3101 PRECAUTIONS.....................................................................................................3103 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................3103 Precautions for Work........................................................................................3103 PREPARATION.....................................................................................................3104 Special Service Tool........................................................................................3104 Commercial Service Tool.....................................................................................3104 SQUEAK AND RATTLE TROUBLE DIAGNOSES.............................................................................3105 Work Flow...................................................................................................3105 CUSTOMER INTERVIEW......................................................................................3105 DUPLICATE THE NOISE AND TEST DRIVE......................................................................3106 CHECK RELATED SERVICE BULLETINS.........................................................................3106 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................3106 REPAIR THE CAUSE........................................................................................3106 CONFIRM THE REPAIR......................................................................................3107 Generic Squeak and Rattle Troubleshooting...................................................................3107 INSTRUMENT PANEL........................................................................................3107 CENTER CONSOLE..........................................................................................3107 DOORS...................................................................................................3107 TRUNK...................................................................................................3108 SUNROOF/HEADLINING......................................................................................3108 OVERHEAD CONSOLE (FRONT AND REAR).......................................................................3108 SEATS...................................................................................................3108 UNDERHOOD...............................................................................................3108 Diagnostic Worksheet........................................................................................3109 AUTOMATIC DRIVE POSITIONER......................................................................................3111 Component Parts And Harness Connector Location..............................................................3111 System Description..........................................................................................3111 FAIL-SAFE MODE..........................................................................................3112 CANCEL OF FAIL-SAFE MODE................................................................................3112 CAN Communication System Description........................................................................3112 Schematic...................................................................................................3113 Wiring Diagram — AUT/DP —...................................................................................3115 Terminals and Reference Values for BCM......................................................................3124 Terminals and Reference Values for Driver Seat Control Unit.................................................3124 Terminals and Reference Values for Automatic Drive Positioner Control Unit..................................3126 Work Flow...................................................................................................3128 Preliminary Check...........................................................................................3129 SETTING CHANGE FUNCTION.................................................................................3129 POWER SUPPLY AND GROUND CIRCUIT INSPECTION..............................................................3129 CONSULT-II Function (AUTO DRIVE POS.).......................................................................3131 CONSULT-II INSPECTION PROCEDURE.........................................................................3131 SELF-DIAGNOSIS RESULTS..................................................................................3133 DATA MONITOR............................................................................................3133 ACTIVE TEST.............................................................................................3135 CAN Communication Inspection Using CONSULT-II (Self-Diagnosis)..............................................3135 Symptom Chart...............................................................................................3135 Sliding Motor Circuit Inspection............................................................................3137 Reclining Motor LH Circuit Inspection.......................................................................3138 Lifting Motor (Front) Circuit Inspection....................................................................3139 Lifting Motor (Rear) Circuit Inspection.....................................................................3141 Pedal Adjusting Motor Circuit Inspection....................................................................3142 Mirror Motor LH Circuit Check...............................................................................3143 Mirror Motor RH Circuit Check...............................................................................3145 Sliding Sensor Circuit Inspection...........................................................................3147 Reclining Sensor Circuit Inspection.........................................................................3148 Lifting Sensor (Front) Circuit Inspection...................................................................3149 Lifting Sensor (Rear) Circuit Inspection....................................................................3150 Pedal Adjusting Sensor Circuit Inspection...................................................................3151 Mirror Sensor LH Circuit Check..............................................................................3152 Mirror Sensor RH Circuit Check..............................................................................3154 Sliding Switch Circuit Inspection...........................................................................3156 Reclining Switch Inspection.................................................................................3158 Lifting Switch (Front) Circuit Inspection...................................................................3159 Lifting Switch (Rear) Circuit Inspection....................................................................3161 Power Seat Switch Ground Inspection.........................................................................3162 Pedal Adjusting Switch Circuit Inspection...................................................................3163 Door Mirror Remote Control Switch (Changeover Switch) Circuit Check.........................................3165 Door Mirror Remote Control Switch (Mirror Switch) Circuit Check.............................................3166 Door Mirror Remote Control Switch Ground Circuit Inspection.................................................3168 Seat Memory Switch Circuit Inspection.......................................................................3168 Seat Memory Indicator Lamp Circuit Inspection...............................................................3170 Door Mirror Sensor Power Supply and Ground Circuit inspection...............................................3171 A/T Device (Park Position Switch) Circuit Inspection........................................................3172 Front Door Switch LH Circuit Inspection.....................................................................3174 UART Communication Line Circuit Inspection..................................................................3175 Removal and Installation....................................................................................3177 POWER SEAT......................................................................................................3178 Schematic...................................................................................................3178 Wiring Diagram — SEAT —.....................................................................................3179 HEATED SEAT.....................................................................................................3182 Description.................................................................................................3182 Wiring Diagram — HSEAT —....................................................................................3183 FRONT SEAT......................................................................................................3185 Components..................................................................................................3185 Removal and Installation....................................................................................3192 REMOVAL.................................................................................................3192 INSTALLATION............................................................................................3192 Seatback Assembly...........................................................................................3192 REMOVAL.................................................................................................3192 DISASSEMBLY.............................................................................................3193 ASSEMBLY................................................................................................3193 INSTALLATION............................................................................................3193 Seat Cushion Trim and Pad...................................................................................3193 REMOVAL.................................................................................................3193 DISASSEMBLY.............................................................................................3194 ASSEMBLY................................................................................................3195 INSTALLATION............................................................................................3195 REAR SEAT.......................................................................................................3196 Removal and Installation....................................................................................3196 Second Row Outboard.....................................................................................3196 Removal.............................................................................................3196 Installation........................................................................................3196 Second Row Center.......................................................................................3196 Removal.............................................................................................3196 Installation........................................................................................3196 Third Row...............................................................................................3196 Removal.............................................................................................3196 Installation........................................................................................3196 Disassembly and Assembly....................................................................................3197 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 srs.....................................................................................................................3203 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................3203 PRECAUTIONS.....................................................................................................3205 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................3205 Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service.........................................3205 Occupant Classification System Precaution...................................................................3205 PREPARATION.....................................................................................................3206 Special Service Tools.......................................................................................3206 SUPPLEMENTAL RESTRAINT SYSTEM (SRS).............................................................................3207 SRS Configuration...........................................................................................3207 Front Seat Belt Pre-tensioner with Load Limiter.............................................................3208 Front Side Air Bag..........................................................................................3208 Side Curtain Air Bag........................................................................................3208 Occupant Classification System (OCS)........................................................................3208 Direct-connect SRS Component Connectors.....................................................................3209 TROUBLE DIAGNOSIS...............................................................................................3210 Trouble Diagnosis Introduction..............................................................................3210 DIAGNOSIS FUNCTION......................................................................................3210 HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR..........................................3210 Information From Customer...........................................................................3210 Preliminary Check...................................................................................3210 WORK FLOW...............................................................................................3211 SRS Components Parts Location...............................................................................3212 Schematic...................................................................................................3213 Wiring Diagram — SRS —......................................................................................3214 CONSULT-II Function (AIR BAG)...............................................................................3220 CONSULT-II Function.........................................................................................3220 HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II.......................................................3220 From User Mode to Diagnosis Mode....................................................................3220 From Diagnosis Mode to User Mode....................................................................3220 HOW TO ERASE SELF-DIAGNOSIS RESULTS.....................................................................3221 Self-Diagnosis Function (Without CONSULT-II)................................................................3221 HOW TO CHANGE SELF-DIAGNOSIS MODE.......................................................................3222 HOW TO ERASE SELF-DIAGNOSIS RESULTS.....................................................................3222 SRS Operation Check.........................................................................................3222 DIAGNOSTIC PROCEDURE 1..................................................................................3222 Checking SRS Operation Using “AIR BAG” Warning Lamp—User Mode.......................................3222 Trouble Diagnosis With CONSULT-II...........................................................................3224 DIAGNOSTIC PROCEDURE 2..................................................................................3224 CONSULT-II Diagnostic Code Chart ("SELF-DIAG [CURRENT]")............................................3225 DIAGNOSTIC PROCEDURE 3..................................................................................3229 Final Check of SRS Using CONSULT-II—Diagnosis Mode..................................................3229 DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2)..........................................3232 Check SRS Repair History............................................................................3232 DIAGNOSTIC PROCEDURE 5..................................................................................3232 Check SRS Intermittent Malfunction Using CONSULT-II—Diagnosis Mode..................................3232 CONSULT-II Diagnostic Code Chart ("SELF-DIAG [PAST]" or "TROUBLE DIAG RECORD")......................3234 Trouble Diagnosis Without CONSULT-II........................................................................3239 DIAGNOSTIC PROCEDURE 6..................................................................................3239 Inspect SRS Malfunction Using "AIR BAG" Warning Lamp—Diagnosis Mode.................................3239 WARNING LAMP FLASH CODE CHART...........................................................................3240 Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn Off.................................................3245 DIAGNOSTIC PROCEDURE 6..................................................................................3245 Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn On..................................................3246 DIAGNOSTIC PROCEDURE 7..................................................................................3246 DRIVER AIR BAG MODULE...........................................................................................3247 Removal and Installation....................................................................................3247 REMOVAL.................................................................................................3247 INSTALLATION............................................................................................3248 SPIRAL CABLE....................................................................................................3249 Removal and Installation....................................................................................3249 REMOVAL.................................................................................................3249 INSTALLATION............................................................................................3250 FRONT PASSENGER AIR BAG MODULE..................................................................................3251 Removal and Installation....................................................................................3251 REMOVAL.................................................................................................3251 INSTALLATION............................................................................................3252 Original Passenger Air Bag Module...................................................................3252 Service Replacement Passenger Air Bag Module........................................................3252 WIRING HARNESS MODIFICATION.............................................................................3253 SIDE CURTAIN AIR BAG MODULE.....................................................................................3255 Removal and Installation....................................................................................3255 REMOVAL.................................................................................................3255 INSTALLATION............................................................................................3255 CRASH ZONE SENSOR...............................................................................................3257 Removal and Installation....................................................................................3257 REMOVAL.................................................................................................3257 INSTALLATION............................................................................................3257 SIDE AIR BAG (SATELLITE) SENSOR.................................................................................3258 Removal and Installation....................................................................................3258 REMOVAL.................................................................................................3258 INSTALLATION............................................................................................3258 FRONT SEAT BELT PRE-TENSIONER...................................................................................3259 Removal and Installation....................................................................................3259 DIAGNOSIS SENSOR UNIT...........................................................................................3260 Removal and Installation....................................................................................3260 REMOVAL.................................................................................................3260 INSTALLATION............................................................................................3260 ECU DISCRIMINATED NO....................................................................................3260 OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT.....................................................................3261 Removal and Installation....................................................................................3261 COLLISION DIAGNOSIS.............................................................................................3262 For Frontal Collision.......................................................................................3262 SRS INSPECTION (FOR FRONTAL COLLISION)..................................................................3262 For Side and Rollover Collision.............................................................................3263 WHEN SRS IS ACTIVATED IN THE SIDE OR ROLLOVER COLLISION.................................................3263 WHEN SRS IS NOT ACTIVATED IN THE SIDE OR ROLLOVER COLLISION.............................................3263 SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)........................................................3264 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 tf......................................................................................................................3267 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................3267 ATX14B..........................................................................................................3272 PRECAUTIONS.................................................................................................3272 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.............3272 Precautions for Transfer Assembly and Transfer Control Unit Replacement.................................3272 METHOD FOR POSITION ADJUSTMENT......................................................................3272 Precautions.............................................................................................3272 Service Notice..........................................................................................3273 PREPARATION.................................................................................................3274 Special Service Tools...................................................................................3274 Commercial Service Tools................................................................................3277 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING........................................................3278 NVH Troubleshooting Chart...............................................................................3278 TRANSFER FLUID..............................................................................................3279 Replacement.............................................................................................3279 DRAINING............................................................................................3279 FILLING.............................................................................................3279 Inspection..............................................................................................3279 FLUID LEAKAGE AND FLUID LEVEL.......................................................................3279 ALL-MODE 4WD SYSTEM.........................................................................................3280 Cross-section View......................................................................................3280 Power Transfer..........................................................................................3281 POWER TRANSFER DIAGRAM..............................................................................3281 POWER TRANSFER FLOW.................................................................................3282 System Description......................................................................................3283 CONTROL SYSTEM......................................................................................3283 ALL-MODE 4WD Transfer Basic Control.............................................................3284 Hydraulic Control Circuits......................................................................3284 TRANSFER MOTOR......................................................................................3284 WAIT DETECTION SWITCH...............................................................................3285 NEUTRAL-4LO SWITCH..................................................................................3285 ATP SWITCH..........................................................................................3285 2-4WD SHIFT SOLENOID VALVE..........................................................................3285 CLUTCH PRESSURE SOLENOID VALVE......................................................................3286 LINE PRESSURE SWITCH................................................................................3286 CLUTCH PRESSURE SWITCH..............................................................................3286 TRANSFER FLUID TEMPERATURE SENSOR...................................................................3286 TRANSFER CONTROL UNIT...............................................................................3286 TRANSFER CONTROL DEVICE.............................................................................3286 4WD SHIFT SWITCH AND INDICATOR LAMPS................................................................3286 4WD Shift Switch................................................................................3286 4WD Shift Indicator Lamp........................................................................3286 4LO Indicator Lamp..............................................................................3286 4WD WARNING LAMP....................................................................................3287 4WD Warning Lamp Indication.....................................................................3287 ATP WARNING LAMP....................................................................................3287 System Diagram..........................................................................................3287 COMPONENTS FUNCTION.................................................................................3288 CAN Communication.......................................................................................3288 SYSTEM DESCRIPTION..................................................................................3288 TROUBLE DIAGNOSIS...........................................................................................3289 How to Perform Trouble Diagnosis........................................................................3289 BASIC CONCEPT.......................................................................................3289 Location of Electrical Parts............................................................................3290 Schematic...............................................................................................3291 Wiring Diagram — T/F —..................................................................................3292 Inspections Before Trouble Diagnosis....................................................................3300 TRANSFER FLUID CHECK................................................................................3300 PREPARATION FOR ROAD TEST...........................................................................3300 CHECK BEFORE ENGINE IS STARTED......................................................................3300 CHECK AT IDLE.......................................................................................3300 CRUISE TEST.........................................................................................3301 Trouble Diagnosis Chart for Symptoms....................................................................3302 Transfer Control Unit Input/Output Signal Reference Values..............................................3303 TRANSFER CONTROL UNIT INSPECTION TABLE..............................................................3303 Specifications with CONSULT-II..................................................................3303 Specifications Between Transfer Control Unit Terminals..........................................3308 CONSULT-II Function (ALL MODE AWD/4WD)..................................................................3312 FUNCTION............................................................................................3312 CONSULT-II SETTING PROCEDURE........................................................................3312 SELF-DIAG RESULT MODE...............................................................................3313 Operation Procedure.............................................................................3313 Display Item List...............................................................................3313 How to Erase Self-diagnostic Results............................................................3315 DATA MONITOR MODE...................................................................................3315 Operation Procedure.............................................................................3315 Display Item List...............................................................................3315 WORK SUPPORT........................................................................................3317 Operation Procedure.............................................................................3317 Clutch Force Release Limit Adjustment...........................................................3318 Self-diagnostic Procedure...............................................................................3318 SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II).........................................................3318 SELF-DIAGNOSTIC PROCEDURE (WITHOUT CONSULT-II)......................................................3318 Description.....................................................................................3318 Diagnostic Procedure............................................................................3319 Judgement Self-diagnosis........................................................................3319 ERASE SELF-DIAGNOSIS................................................................................3321 TROUBLE DIAGNOSIS FOR SYSTEM................................................................................3322 Power Supply Circuit For Transfer Control Unit..........................................................3322 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3322 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3322 DIAGNOSTIC PROCEDURE................................................................................3323 COMPONENT INSPECTION................................................................................3325 Transfer Control Unit...................................................................................3325 DIAGNOSTIC PROCEDURE................................................................................3325 Output Shaft Revolution Signal (TCM)....................................................................3326 DIAGNOSTIC PROCEDURE................................................................................3326 Vehicle Speed Sensor (ABS)..............................................................................3326 DIAGNOSTIC PROCEDURE................................................................................3326 Neutral-4LO Switch......................................................................................3327 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3327 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3327 DIAGNOSTIC PROCEDURE................................................................................3328 COMPONENT INSPECTION................................................................................3330 4WD Shift Switch........................................................................................3330 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3330 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3330 DIAGNOSTIC PROCEDURE................................................................................3331 COMPONENT INSPECTION................................................................................3334 Wait Detection Switch...................................................................................3334 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3334 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3334 DIAGNOSTIC PROCEDURE................................................................................3335 COMPONENT INSPECTION................................................................................3337 PNP Switch Signal (TCM).................................................................................3337 DIAGNOSTIC PROCEDURE................................................................................3337 Actuator Motor..........................................................................................3338 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3338 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3338 DIAGNOSTIC PROCEDURE................................................................................3339 COMPONENT INSPECTION................................................................................3344 Transfer Shift Relay............................................................................3344 Transfer Control Device.........................................................................3344 Actuator Position Switch................................................................................3345 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3345 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3345 DIAGNOSTIC PROCEDURE................................................................................3346 COMPONENT INSPECTION................................................................................3348 Transfer Control Device.................................................................................3349 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3349 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3349 DIAGNOSTIC PROCEDURE................................................................................3350 Engine Speed Signal (ECM)...............................................................................3353 DIAGNOSTIC PROCEDURE................................................................................3353 Clutch Pressure Solenoid................................................................................3353 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3353 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3353 DIAGNOSTIC PROCEDURE................................................................................3354 COMPONENT INSPECTION................................................................................3357 Clutch Pressure Solenoid........................................................................3357 Transfer Dropping Resistor......................................................................3357 2-4WD Solenoid..........................................................................................3358 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3358 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3358 DIAGNOSTIC PROCEDURE................................................................................3358 COMPONENT INSPECTION................................................................................3361 Transfer Motor..........................................................................................3362 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3362 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3363 DIAGNOSTIC PROCEDURE................................................................................3364 COMPONENT INSPECTION................................................................................3369 Transfer Motor Relay............................................................................3369 Transfer Motor..................................................................................3369 Transfer Fluid Temperature..............................................................................3369 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3369 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3369 DIAGNOSTIC PROCEDURE................................................................................3370 COMPONENT INSPECTION................................................................................3371 Clutch Pressure Switch..................................................................................3372 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3372 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3372 DIAGNOSTIC PROCEDURE................................................................................3373 COMPONENT INSPECTION................................................................................3374 Line Pressure Switch....................................................................................3375 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3375 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3375 DIAGNOSTIC PROCEDURE................................................................................3376 COMPONENT INSPECTION................................................................................3377 Throttle Position Signal (ECM)..........................................................................3378 DIAGNOSTIC PROCEDURE................................................................................3378 ABS Operation Signal (ABS)..............................................................................3378 DIAGNOSTIC PROCEDURE................................................................................3378 VDC Operation Signal (ABS)..............................................................................3379 DIAGNOSTIC PROCEDURE................................................................................3379 TCS Operation Signal (ABS)..............................................................................3379 DIAGNOSTIC PROCEDURE................................................................................3379 CAN Communication Line..................................................................................3380 DIAGNOSTIC PROCEDURE................................................................................3380 ATP Switch..............................................................................................3380 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3380 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3380 DIAGNOSTIC PROCEDURE................................................................................3381 COMPONENT INSPECTION................................................................................3382 TROUBLE DIAGNOSIS FOR SYMPTOMS..............................................................................3384 4WD Shift Indicator Lamp and 4LO Indicator Lamp Do Not Turn ON..........................................3384 SYMPTOM:............................................................................................3384 DIAGNOSTIC PROCEDURE................................................................................3384 4WD Warning Lamp Does Not Turn ON.......................................................................3387 SYMPTOM:............................................................................................3387 DIAGNOSTIC PROCEDURE................................................................................3387 4WD Shift Indicator Lamp or 4LO Indicator Lamp Does Not Change..........................................3389 SYMPTOM:............................................................................................3389 DIAGNOSTIC PROCEDURE................................................................................3390 ATP Warning Lamp Turns ON...............................................................................3391 SYMPTOM:............................................................................................3391 DIAGNOSTIC PROCEDURE................................................................................3391 4LO Indicator Lamp Repeats Flashing.....................................................................3393 SYMPTOM:............................................................................................3393 DIAGNOSTIC PROCEDURE................................................................................3393 4WD Warning Lamp Flashes Rapidly........................................................................3394 SYMPTOM:............................................................................................3394 DIAGNOSTIC PROCEDURE................................................................................3394 4WD Warning Lamp Flashes Slowly.........................................................................3395 SYMPTOM:............................................................................................3395 DIAGNOSTIC PROCEDURE................................................................................3395 Heavy Tight-corner Braking Symptom Occurs...............................................................3396 SYMPTOM:............................................................................................3396 DIAGNOSTIC PROCEDURE................................................................................3396 4WD System Does Not Operate.............................................................................3397 SYMPTOM:............................................................................................3397 TRANSFER CONTROL UNIT.......................................................................................3398 Removal and Installation................................................................................3398 REMOVAL.............................................................................................3398 INSTALLATION........................................................................................3398 FRONT OIL SEAL..............................................................................................3399 Removal and Installation................................................................................3399 REMOVAL.............................................................................................3399 INSTALLATION........................................................................................3400 REAR OIL SEAL...............................................................................................3401 Removal and Installation................................................................................3401 REMOVAL.............................................................................................3401 INSTALLATION........................................................................................3401 SIDE OIL SEAL...............................................................................................3403 Removal and Installation................................................................................3403 REMOVAL.............................................................................................3403 INSTALLATION........................................................................................3403 TRANSFER CONTROL DEVICE.....................................................................................3404 Removal and Installation................................................................................3404 AIR BREATHER HOSE...........................................................................................3405 Removal and Installation................................................................................3405 TRANSFER MOTOR..............................................................................................3408 Removal and Installation................................................................................3408 REMOVAL.............................................................................................3408 INSTALLATION........................................................................................3408 TRANSFER OIL FILTER.........................................................................................3409 Removal and Installation................................................................................3409 REMOVAL.............................................................................................3409 INSTALLATION........................................................................................3409 TRANSFER ASSEMBLY...........................................................................................3411 Removal and Installation................................................................................3411 REMOVAL.............................................................................................3411 INSTALLATION........................................................................................3411 Disassembly and Assembly................................................................................3412 COMPONENTS..........................................................................................3412 DISASSEMBLY.........................................................................................3414 Rear Case.......................................................................................3414 Front Case......................................................................................3415 Center Case.....................................................................................3420 INSPECTION AFTER DISASSEMBLY........................................................................3429 Shift Rod Components............................................................................3429 Planetary Carrier...............................................................................3430 Sun Gear........................................................................................3430 Internal Gear...................................................................................3430 Gears and Drive Chain...........................................................................3430 Bearing.........................................................................................3431 Main Oil Pump...................................................................................3431 Sub-oil Pump....................................................................................3431 Control Valve...................................................................................3431 Clutch..........................................................................................3432 Return Spring...................................................................................3432 ASSEMBLY............................................................................................3433 Center Case.....................................................................................3433 Front Case......................................................................................3442 Rear Case.......................................................................................3447 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................................3449 General Specifications..................................................................................3449 Inspection and Adjustment...............................................................................3449 CLEARANCE BETWEEN INNER GEAR AND OUTER GEAR.........................................................3449 CLUTCH..............................................................................................3449 PINION GEAR END PLAY................................................................................3449 CLEARANCE BETWEEN SHIFT FORK AND SLEEVE.............................................................3449 SELECTIVE PARTS.....................................................................................3449 Sub-oil Pump....................................................................................3449 Main Oil Pump...................................................................................3449 Control Valve...................................................................................3450 Control Valve Spring............................................................................3450 Return Spring...................................................................................3450 TX15B...........................................................................................................3451 PRECAUTIONS.................................................................................................3451 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.............3451 Precautions for Transfer Assembly and Transfer Control Unit Replacement.................................3451 CHECK 4WD SHIFT INDICATOR PATTERN...................................................................3451 METHOD FOR ADJUSTMENT WITH 4WD SHIFT SWITCH AT “2WD”................................................3452 Select Adjustment Pattern.......................................................................3452 Pattern A.......................................................................................3452 Pattern B.......................................................................................3452 METHOD FOR ADJUSTMENT WITH 4WD SHIFT SWITCH AT “4H” OR “4LO”........................................3452 Precautions.............................................................................................3453 Service Notice..........................................................................................3453 PREPARATION.................................................................................................3455 Special Service Tools...................................................................................3455 Commercial Service Tools................................................................................3457 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING........................................................3458 NVH Troubleshooting Chart...............................................................................3458 TRANSFER FLUID..............................................................................................3459 Replacement.............................................................................................3459 DRAINING............................................................................................3459 FILLING.............................................................................................3459 Inspection..............................................................................................3459 FLUID LEAKAGE AND FLUID LEVEL.......................................................................3459 4WD SYSTEM..................................................................................................3460 Cross-section View......................................................................................3460 Power Transfer..........................................................................................3461 POWER TRANSFER DIAGRAM..............................................................................3461 POWER TRANSFER FLOW.................................................................................3462 System Description......................................................................................3462 TRANSFER CONTROL DEVICE.............................................................................3462 Actuator Motor..................................................................................3462 Actuator Position Switch........................................................................3462 WAIT DETECTION SWITCH...............................................................................3462 4LO SWITCH..........................................................................................3462 ATP SWITCH..........................................................................................3462 TRANSFER CONTROL UNIT...............................................................................3462 TRANSFER SHIFT HIGH AND LOW RELAYS..................................................................3462 TRANSFER SHUT OFF RELAYS............................................................................3462 4WD SHIFT SWITCH AND INDICATOR LAMP.................................................................3463 4WD Shift Switch................................................................................3463 4WD Shift Indicator Lamp........................................................................3463 4LO Indicator Lamp..............................................................................3463 4WD WARNING LAMP....................................................................................3464 4WD Warning Lamp Indication.....................................................................3464 ATP WARNING LAMP....................................................................................3464 System Diagram..........................................................................................3465 COMPONENTS FUNCTION.................................................................................3465 CAN Communication.......................................................................................3466 SYSTEM DESCRIPTION..................................................................................3466 TROUBLE DIAGNOSIS...........................................................................................3467 How to Perform Trouble Diagnosis........................................................................3467 BASIC CONCEPT.......................................................................................3467 Location of Electrical Parts............................................................................3468 Schematic...............................................................................................3470 Wiring Diagram — T/F —..................................................................................3471 Trouble Diagnosis Chart for Symptoms....................................................................3477 Transfer Control Unit Input/Output Signal Reference Values..............................................3477 TRANSFER CONTROL UNIT INSPECTION TABLE..............................................................3477 Specifications with CONSULT-II..................................................................3477 Specifications Between Transfer Control Unit Terminals..........................................3479 CONSULT-II Function (ALL MODE AWD/4WD)..................................................................3482 FUNCTION............................................................................................3482 CONSULT-II SETTING PROCEDURE........................................................................3482 SELF-DIAG RESULT MODE...............................................................................3483 Operation Procedure.............................................................................3483 Display Item List...............................................................................3483 How to Erase Self-diagnostic Results............................................................3484 DATA MONITOR MODE...................................................................................3484 Operation Procedure.............................................................................3484 Display Item List...............................................................................3484 Self-Diagnostic Procedure...............................................................................3485 SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II).........................................................3485 SELF-DIAGNOSTIC PROCEDURE (WITHOUT CONSULT-II)......................................................3485 Description.....................................................................................3485 Diagnostic Procedure............................................................................3486 Judgement Self-diagnosis........................................................................3486 ERASE SELF-DIAGNOSIS................................................................................3487 TROUBLE DIAGNOSIS FOR SYSTEM................................................................................3488 Power Supply Circuit For Transfer Control Unit..........................................................3488 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3488 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3488 DIAGNOSTIC PROCEDURE................................................................................3489 COMPONENT INSPECTION................................................................................3491 Transfer Control Unit...................................................................................3491 DIAGNOSTIC PROCEDURE................................................................................3491 Output Shaft Revolution Signal (TCM)....................................................................3491 DIAGNOSTIC PROCEDURE................................................................................3491 Vehicle Speed Sensor (ABS)..............................................................................3492 DIAGNOSTIC PROCEDURE................................................................................3492 4LO Switch..............................................................................................3493 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3493 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3493 DIAGNOSTIC PROCEDURE................................................................................3494 COMPONENT INSPECTION................................................................................3496 4WD Shift Switch........................................................................................3496 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3496 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3496 DIAGNOSTIC PROCEDURE................................................................................3497 COMPONENT INSPECTION................................................................................3500 Wait Detection Switch...................................................................................3500 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3500 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3500 DIAGNOSTIC PROCEDURE................................................................................3501 COMPONENT INSPECTION................................................................................3503 PNP Switch Signal.......................................................................................3503 DIAGNOSTIC PROCEDURE................................................................................3503 Actuator Motor..........................................................................................3504 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3504 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3504 DIAGNOSTIC PROCEDURE................................................................................3505 COMPONENT INSPECTION................................................................................3510 Actuator Motor..................................................................................3510 Transfer Relay..................................................................................3510 Actuator Position Switch................................................................................3511 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3511 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3511 DIAGNOSTIC PROCEDURE................................................................................3512 Transfer Control Device.................................................................................3514 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3514 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3514 DIAGNOSTIC PROCEDURE................................................................................3515 Engine Speed Signal.....................................................................................3517 DIAGNOSTIC PROCEDURE................................................................................3517 CAN Communication Line..................................................................................3518 DIAGNOSTIC PROCEDURE................................................................................3518 ATP Switch..............................................................................................3518 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3518 TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3518 DIAGNOSTIC PROCEDURE................................................................................3519 COMPONENT INSPECTION................................................................................3521 TROUBLE DIAGNOSIS FOR SYMPTOMS..............................................................................3522 4WD Shift Indicator Lamp and 4LO Indicator Lamp Do Not Turn ON..........................................3522 SYMPTOM:............................................................................................3522 DIAGNOSTIC PROCEDURE................................................................................3523 4WD Warning Lamp Does Not Turn ON.......................................................................3525 SYMPTOM:............................................................................................3525 DIAGNOSTIC PROCEDURE................................................................................3526 4WD Shift Indicator Lamp or 4LO Indicator Lamp Do Not Change............................................3528 SYMPTOM:............................................................................................3528 DIAGNOSTIC PROCEDURE................................................................................3529 ATP Warning Lamp Does Not Turn ON.......................................................................3530 SYMPTOM:............................................................................................3530 DIAGNOSTIC PROCEDURE................................................................................3530 4WD Shift Indicator Lamp Repeats Flashing...............................................................3532 SYMPTOM:............................................................................................3532 DIAGNOSTIC PROCEDURE................................................................................3532 4WD Warning Lamp Flashes Slowly.........................................................................3532 SYMPTOM:............................................................................................3532 DIAGNOSTIC PROCEDURE................................................................................3533 TRANSFER CONTROL UNIT.......................................................................................3534 Removal and Installation................................................................................3534 REMOVAL.............................................................................................3534 INSTALLATION........................................................................................3534 FRONT OIL SEAL..............................................................................................3535 Removal and Installation................................................................................3535 REMOVAL.............................................................................................3535 INSTALLATION........................................................................................3536 REAR OIL SEAL...............................................................................................3537 Removal and Installation................................................................................3537 REMOVAL.............................................................................................3537 INSTALLATION........................................................................................3537 TRANSFER CONTROL DEVICE.....................................................................................3539 Removal and Installation................................................................................3539 REMOVAL.............................................................................................3539 INSTALLATION........................................................................................3539 AIR BREATHER HOSE...........................................................................................3541 Removal and Installation................................................................................3541 TRANSFER ASSEMBLY...........................................................................................3543 Removal and Installation................................................................................3543 REMOVAL.............................................................................................3543 INSTALLATION........................................................................................3543 Disassembly and Assembly................................................................................3544 COMPONENTS..........................................................................................3544 DISASSEMBLY.........................................................................................3546 INSPECTION AFTER DISASSEMBLY........................................................................3551 Case............................................................................................3551 Sleeve..........................................................................................3551 Gear, Shaft and Drive Chain.....................................................................3552 Bearing.........................................................................................3552 ASSEMBLY............................................................................................3552 PLANETARY CARRIER...........................................................................................3561 Disassembly and Assembly................................................................................3561 DISASSEMBLY.........................................................................................3561 INSPECTION AFTER DISASSEMBLY........................................................................3562 Bearing.........................................................................................3562 Planetary Carrier...............................................................................3562 Sun Gear........................................................................................3562 Internal Gear...................................................................................3563 ASSEMBLY............................................................................................3563 FRONT DRIVE SHAFT...........................................................................................3565 Disassembly and Assembly................................................................................3565 DISASSEMBLY.........................................................................................3565 INSPECTION AFTER DISASSEMBLY........................................................................3565 Front Drive Shaft...............................................................................3565 Bearing.........................................................................................3565 ASSEMBLY............................................................................................3566 SHIFT CONTROL...............................................................................................3567 Disassembly and Assembly................................................................................3567 DISASSEMBLY.........................................................................................3567 INSPECTION AFTER DISASSEMBLY........................................................................3567 Shift Fork......................................................................................3567 Shift Rod and Fork Components...................................................................3568 ASSEMBLY............................................................................................3568 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................................3569 General Specifications..................................................................................3569 Inspection and Adjustment...............................................................................3569 PINION GEAR END PLAY................................................................................3569 CLEARANCE BETWEEN SHIFT FORK AND SLEEVE.............................................................3569 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 wt......................................................................................................................3571 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................3571 PRECAUTIONS.....................................................................................................3572 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................3572 PREPARATION.....................................................................................................3573 Special Service Tool........................................................................................3573 Commercial Service Tools....................................................................................3573 NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING...........................................................3574 NVH Troubleshooting Chart...................................................................................3574 WHEEL...........................................................................................................3575 Inspection..................................................................................................3575 WHEEL AND TIRE ASSEMBLY.........................................................................................3576 Balancing Wheels............................................................................................3576 WHEEL BALANCE REMOVAL...................................................................................3576 WHEEL BALANCE INSTALLATION AND ADJUSTMENT...............................................................3576 Rotation....................................................................................................3577 LOW TIRE PRESSURE WARNING SYSTEM................................................................................3578 System Components...........................................................................................3578 System Description..........................................................................................3578 TRANSMITTER.............................................................................................3578 REMOTE KEYLESS ENTRY RECEIVER...........................................................................3578 BCM (BODY CONTROL MODULE)...............................................................................3579 WARNING LAMP AND BUZZER.................................................................................3579 DISPLAY UNIT (with NAVI)................................................................................3579 CAN COMMUNICATION...............................................................................................3580 System Description..........................................................................................3580 TROUBLE DIAGNOSES...............................................................................................3581 Wiring Diagram — T/WARN —...................................................................................3581 Terminal and Reference Value (BCM)..........................................................................3583 ID Registration Procedure...................................................................................3584 ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL........................................................3584 ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL.....................................................3586 Transmitter Wake Up Operation...............................................................................3588 WITH TRANSMITTER ACTIVATION TOOL........................................................................3588 CONSULT-II Function (BCM)...................................................................................3589 Self-Diagnosis..............................................................................................3590 DESCRIPTION.............................................................................................3590 FUNCTION................................................................................................3590 CONSULT-II Application to Low Tire Pressure Warning System..........................................3590 Self-Diagnostic Results Mode........................................................................3590 Data Monitor Mode...................................................................................3591 How to Perform Trouble Diagnosis for Quick and Accurate Repair..............................................3592 INTRODUCTION............................................................................................3592 WORK FLOW...............................................................................................3592 Preliminary Check...........................................................................................3593 Malfunction Code/Symptom Chart..............................................................................3594 TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS.....................................................................3596 Inspection 1: Transmitter or Control Unit (BCM).............................................................3596 MALFUNCTION CODE NO. 21, 22, 23 or 24 (DTC C1708, C1709, C1710 or C1711)................................3596 Inspection 2: Transmitter - 1...............................................................................3596 MALFUNCTION CODE NO. 31, 32, 33, 34, 41, 42, 43, 44, 45, 46, 47 or 48...................................3596 Inspection 3: Transmitter - 2...............................................................................3597 MALFUNCTION CODE NO. 35, 36, 37 or 38...................................................................3597 Inspection 4: Vehicle Speed Signal..........................................................................3598 MALFUNCTION CODE NO. 52.................................................................................3598 TROUBLE DIAGNOSIS FOR SYMPTOMS..................................................................................3599 Inspection 1: Warning Lamp Does Not Come On When Ignition Switch Is Turned On...............................3599 Inspection 2: Warning Lamp Stays On When Ignition Switch Is Turned On.......................................3600 Inspection 3: Warning Lamp Flashes When Ignition Switch Is Turned On........................................3602 Inspection 4: Hazard Warning Lamp Flashes When Ignition Switch Is Turned On.................................3603 Inspection 5: “TIRE PRESSURE” Information In Display Unit Does Not Exist....................................3604 Inspection 6: ID Registration Cannot Be Completed...........................................................3605 REMOVAL AND INSTALLATION........................................................................................3606 Transmitter (Pressure Sensor)...............................................................................3606 REMOVAL.................................................................................................3606 INSTALLATION............................................................................................3606 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................3608 Road Wheel..................................................................................................3608 Tire........................................................................................................3608 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86 ww......................................................................................................................3609 QUICK REFERENCE INDEX............................................................................................... 0 Table of Contents...................................................................................................3609 PRECAUTION......................................................................................................3611 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................3611 FRONT WIPER AND WASHER SYSTEM...................................................................................3612 Components Parts and Harness Connector Location.............................................................3612 System Description..........................................................................................3612 LOW SPEED WIPER OPERATION...............................................................................3613 HI SPEED WIPER OPERATION................................................................................3613 INTERMITTENT OPERATION..................................................................................3613 AUTO STOP OPERATION.....................................................................................3613 FRONT WASHER OPERATION..................................................................................3614 MIST OPERATION..........................................................................................3614 FAIL-SAFE FUNCTION......................................................................................3614 COMBINATION SWITCH READING FUNCTION.....................................................................3614 CAN Communication System Description........................................................................3614 Schematic...................................................................................................3615 Wiring Diagram — WIPER —....................................................................................3616 Terminals and Reference Values for BCM......................................................................3619 Terminals and Reference Values for IPDM E/R.................................................................3619 Work Flow...................................................................................................3619 Preliminary Inspection......................................................................................3619 CONSULT-II Function (BCM)...................................................................................3619 CONSULT-II OPERATION....................................................................................3619 WORK SUPPORT............................................................................................3620 Operation Procedure.................................................................................3620 Work Support Setting Item...........................................................................3620 DATA MONITOR............................................................................................3621 Operation Procedure.................................................................................3621 Display Item List...................................................................................3621 ACTIVE TEST.............................................................................................3621 Operation Procedure.................................................................................3621 Display Item List...................................................................................3621 CONSULT-II Function (IPDM E/R)..............................................................................3621 CONSULT-II OPERATION....................................................................................3622 DATA MONITOR............................................................................................3622 Operation Procedure.................................................................................3622 All Items, Main Items, Select Item Menu.............................................................3623 ACTIVE TEST.............................................................................................3623 Operation Procedure.................................................................................3623 Display Item List...................................................................................3623 Trouble Diagnosis...........................................................................................3623 FRONT WIPER DOES NOT OPERATE............................................................................3623 FRONT WIPER STOP POSITION IS INCORRECT..................................................................3627 ONLY FRONT WIPER LOW DOES NOT OPERATE...................................................................3628 ONLY FRONT WIPER HI DOES NOT OPERATE....................................................................3630 ONLY FRONT WIPER INT DOES NOT OPERATE...................................................................3631 FRONT WIPER INTERMITTENT OPERATION SWITCH POSITION CANNOT BE ADJUSTED...................................3632 WIPERS DO NOT WIPE WHEN FRONT WASHER OPERATES...........................................................3632 FRONT WIPERS OPERATE FOR 10 SECONDS, STOP FOR 20 SECONDS, AND AFTER REPEATING THIS OPERATION FIVE.......3632 Removal and Installation....................................................................................3634 FRONT WIPER ARMS........................................................................................3634 Removal.............................................................................................3634 Installation........................................................................................3634 FRONT WIPER ARM ADJUSTMENT..........................................................................3634 WIPER MOTOR AND LINKAGE.................................................................................3635 Removal.............................................................................................3635 Installation........................................................................................3635 WASHER HOSE LAYOUT......................................................................................3636 WASHER NOZZLES..........................................................................................3636 Removal.............................................................................................3636 Installation........................................................................................3636 WIPER AND WASHER SWITCH.................................................................................3636 Removal.............................................................................................3636 Installation........................................................................................3636 WASHER FLUID RESERVOIR..................................................................................3637 Removal.............................................................................................3637 Installation........................................................................................3637 WASHER MOTOR............................................................................................3638 Removal.............................................................................................3638 Installation........................................................................................3638 WASHER FLUID LEVEL SENSOR...............................................................................3638 Removal.............................................................................................3638 Installation........................................................................................3638 Washer Nozzle Adjustment....................................................................................3638 REAR WIPER AND WASHER SYSTEM....................................................................................3639 Components Parts and Harness Connector Location.............................................................3639 System Description..........................................................................................3639 REAR WIPER OPERATION....................................................................................3639 INTERMITTENT OPERATION..................................................................................3640 AUTO STOP OPERATION.....................................................................................3640 REAR WASHER OPERATION...................................................................................3640 BCM Wiper Switch Reading Function.......................................................................3640 Wiring Diagram — WIP/R —....................................................................................3641 Terminals and Reference Values for BCM......................................................................3643 How to Proceed With Trouble Diagnosis.......................................................................3643 Preliminary Check...........................................................................................3643 CONSULT-II Function (BCM)...................................................................................3643 CONSULT-II OPERATION....................................................................................3643 DATA MONITOR............................................................................................3644 Operation Procedure.................................................................................3644 Display Item List...................................................................................3645 ACTIVE TEST.............................................................................................3645 Operation Procedure.................................................................................3645 Display Item List...................................................................................3645 Rear Wiper Does Not Operate.................................................................................3645 Rear Wiper Stop Position Is Incorrect.......................................................................3647 Only Rear Wiper Does Not Operate............................................................................3649 Only Rear Wiper Intermittent Does Not Operate...............................................................3649 Wiper Does Not Wipe When Rear Washer Operates...............................................................3649 Removal and Installation....................................................................................3650 REAR WIPER ARM..........................................................................................3650 Removal.............................................................................................3650 Installation........................................................................................3650 REAR WIPER MOTOR........................................................................................3651 Removal.............................................................................................3651 Installation........................................................................................3652 REAR WASHER TUBE LAYOUT.................................................................................3652 REAR WASHER NOZZLE......................................................................................3652 Removal.............................................................................................3652 Installation........................................................................................3653 WASHER FLUID RESERVOIR..................................................................................3653 WIPER AND WASHER SWITCH.................................................................................3653 WASHER MOTOR............................................................................................3653 Rear Washer Nozzle Adjustment...............................................................................3653 POWER SOCKET....................................................................................................3654 Wiring Diagram — P/SCKT —...................................................................................3654 Removal and Installation....................................................................................3655 LOWER FRONT POWER SOCKET AND REAR CARGO POWER SOCKET....................................................3655 Removal.............................................................................................3655 Installation........................................................................................3655 UPPER FRONT POWER SOCKET (FOR CIGARETTE LIGHTER) AND CONSOLE POWER SOCKET...............................3655 Removal.............................................................................................3655 Installation........................................................................................3655 HORN............................................................................................................3656 Wiring Diagram — HORN —.....................................................................................3656 Removal and Installation....................................................................................3657 Removal.................................................................................................3657 Installation............................................................................................3657 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3 ELECTRICAL UNITS.................................................................................................... 79 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82 FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84 FUSE AND FUSIBLE LINK BOX........................................................................................... 85 FUSE AND RELAY BOX.................................................................................................. 86
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