2005 dodge viper parts catalog manual – PDF DOWNLOAD
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2005 dodge viper parts catalog manual – PDF DOWNLOAD
2005ZB.......................................................................... 1 Return to Model Year Index.................................................. 0 Return to 2005 Vehicle Family Index......................................... 0 VIN PLATE DECODING INFORMATION.............................................. 1 Group - 2 Front Suspension & Drive.......................................... 2 Front Suspension........................................................ 2 Fig. 2-110 --> Suspension, Front.................................... 3 Group - 3 Rear Axle......................................................... 5 Rear Axle............................................................... 5 Fig. 3-110 --> Differential Assembly and Mounting Parts............. 6 Differential and Housing................................................ 0 Fig. 3-210 --> Differential Components.............................. 7 Rear Axle Shafts........................................................ 0 Fig. 3-410 --> Shaft, Rear Axle..................................... 9 Group - 4 Parking Brake..................................................... 10 Parking Brake Lever and Cables.......................................... 10 Fig. 4-110 --> Lever Assembly and Cables............................ 11 Fig. 4-115 --> Caliper, Parking Brake............................... 12 Group - 5 Service Brakes.................................................... 13 Front Brakes............................................................ 13 Fig. 5-110 --> Brakes, Front........................................ 14 Rear Brakes............................................................. 0 Fig. 5-210 --> Brakes, Rear......................................... 15 Power Brake Booster..................................................... 0 Fig. 5-310 --> Booster, Power Brake................................. 16 Brake Master Cylinder................................................... 0 Fig. 5-410 --> Master Cylinder, Brake............................... 17 Brake Lines and Hoses................................................... 0 Fig. 5-510 --> Lines And Hoses, Front............................... 18 Fig. 5-515 --> Lines and Hoses, Rear................................ 19 Brake Pedals............................................................ 0 Fig. 5-610 --> Pedal, Brake......................................... 20 Group - 6 Clutch............................................................ 21 Clutch.................................................................. 21 Fig. 6-110 --> Clutch............................................... 22 Clutch Housing.......................................................... 0 Fig. 6-210 --> Cylinder Assembly, Clutch Housing & Concentric Sl.... 23 Clutch Controls......................................................... 0 Fig. 6-310 --> Clutch Actuation System.............................. 24 Clutch Pedals........................................................... 0 Fig. 6-410 --> Clutch Pedal......................................... 25 Group - 7 Cooling........................................................... 26 Radiator and Related Parts.............................................. 26 Fig. 7-110 --> Radiator and Related Parts........................... 27 Fig. 7-120 --> Radiator Air Baffles................................. 28 Water Pump and Related Parts............................................ 0 Fig. 7-210 --> Water Pump and Related Parts......................... 29 Tank, Coolant Engine.................................................... 0 Fig. 7-310 --> Coolant Reserve and Pressurized Coolant Tank......... 30 Pulleys and Related Parts............................................... 0 Fig. 7-410 --> Pulleys, Drive....................................... 31 Drive Belts............................................................. 0 Fig. 7-510 --> Belts, Drive......................................... 32 Group - 8 Electrical........................................................ 33 Starters................................................................ 34 Fig. 8-105 --> Starter.............................................. 35 Alternators............................................................. 0 Fig. 8-205 --> Alternators.......................................... 36 Modules................................................................. 0 Fig. 8-405 --> Modules.............................................. 37 Relays.................................................................. 0 Fig. 8-505 --> Power Distribution Center, [Relays, and Fuses]....... 38 Sensors................................................................. 0 Fig. 8-605 --> Sensors, Power Train................................. 39 Fig. 8-610 --> Sensors, Body........................................ 40 Single Board Engine Controllers......................................... 0 Fig. 8-705 --> Single Board Controllers............................. 41 Switches................................................................ 0 Fig. 8-805 --> Switches Instrument Panel and Console................ 42 Fig. 8-810 --> Switches Drivetrain.................................. 43 Fig. 8-815 --> Switches Body........................................ 44 Horns................................................................... 0 Fig. 8-905 --> Horns................................................ 45 Battery Tray and Cables................................................. 0 Fig. 8-1005 --> Battery Tray and Cables............................. 46 Lamps - Front, Rear and Courtesy........................................ 0 Fig. 8-1105 --> Lamps and Wiring - Front............................ 47 Fig. 8-1110 --> Lamps and Wiring - Rear............................. 48 Fig. 8-1115 --> Courtesy Lamps...................................... 49 Fig. 8-1120 --> Bulbs............................................... 50 Wiring-Engine & Related Parts........................................... 0 Fig. 8-1205 --> Wiring - Engine and Related Parts................... 51 Wiring-Headlamp to Dash................................................. 0 Fig. 8-1305 --> Wiring - Headlamp to Dash........................... 52 Wiring-Instrument Panel................................................. 0 Fig. 8-1405 --> Wiring - Instrument Panel........................... 53 Wiring-Body & Accessories............................................... 0 Fig. 8-1505 --> Wiring - Body and Accessories....................... 54 Wiring Repair........................................................... 0 Fig. 8-1605 --> Connector Repair Package............................ 55 Air Bag System.......................................................... 0 Fig. 8-1705 --> Air Bag System...................................... 56 Spark Plugs-Cables-Coils................................................ 0 Fig. 8-1905 --> Spark Plugs - Cables - Coil......................... 57 Group - 08A Instrument Panel and Radios and Consoles........................ 58 Instrument Panel........................................................ 58 Fig. 08A-110 --> Instrument Panel................................... 59 Instrument Panel Cluster................................................ 0 Fig. 08A-210 --> Instrument Cluster................................. 61 Radio, Antenna, and Speakers............................................ 0 Fig. 08A-310 --> Radio.............................................. 62 Fig. 08A-330 --> Antenna-Speakers................................... 63 Consoles................................................................ 0 Fig. 08A-410 --> Floor Console...................................... 64 Group - 9 Engine Mounting................................................... 66 Engine Mounting......................................................... 66 Fig. 9-110 --> Mounts, Engine....................................... 67 Fig. 9-120 --> Engine Mount To Chasis............................... 68 Fig. 9-130 --> Engine Mounting - Transmission....................... 69 Group - 8.3L Engine 8.3L Ten Cylinder [EWC]................................. 70 Engine Identification................................................... 71 Fig. 8.3L-110 --> I.D. Location 8.3L [EWC].......................... 72 Cylinder Head........................................................... 0 Fig. 8.3L-210 --> Cylinder Head and Covers 8.3L [EWC]............... 73 Cylinder Block.......................................................... 0 Fig. 8.3L-310 --> Block, Cylinder 8.3L [EWC]........................ 74 Crankshaft, Piston and Torque Converter................................. 0 Fig. 8.3L-410 --> Crankshaft and Pistons 8.3L [EWC]................. 75 Camshafts & Valves...................................................... 0 Fig. 8.3L-510 --> Camshafts and Valves 8.3L [EWC]................... 77 Timing Belt and Cover................................................... 0 Fig. 8.3L-610 --> Timing Belt and Cover 8.3L [EWC].................. 78 Engine Oiling........................................................... 0 Fig. 8.3L-710 --> Engine Oiling 8.3L [EWC].......................... 79 Manifolds............................................................... 0 Fig. 8.3L-810 --> Manifolds, Intake and Exhaust 8.3L [EWC].......... 80 Crankcase Ventilation................................................... 0 Fig. 8.3L-910 --> Crankcase Ventilation 8.3L [EWC].................. 81 Oil Cooler.............................................................. 0 Fig. 8.3L-1110 --> Oil Cooler, 8.3L [EWC]........................... 82 Group - 11 Exhaust.......................................................... 83 Exhaust System.......................................................... 83 Fig. 11-110 --> Exhaust System...................................... 84 Heat Shields............................................................ 0 Fig. 11-210 --> Heat Shield......................................... 85 Group - 13 Frames and Bumpers............................................... 86 Frames.................................................................. 86 Fig. 13-110 --> Frame............................................... 87 Front Bumper and Fascia................................................. 0 Fig. 13-210 --> Fascia, Front....................................... 88 Rear Bumper and Fascia.................................................. 0 Fig. 13-310 --> Fascia, Rear........................................ 89 Group - 14 Fuel............................................................. 90 Tank, Fuel.............................................................. 90 Fig. 14-110 --> Fuel Tank........................................... 91 Fuel Tank Filler Tube................................................... 0 Fig. 14-210 --> Fuel Filler Tube.................................... 92 Fuel Lines.............................................................. 0 Fig. 14-310 --> Fuel Lines and Filter............................... 93 Fuel Rail............................................................... 0 Fig. 14-410 --> Fuel Rail........................................... 94 Fuel Pump and Sending Unit.............................................. 0 Fig. 14-510 --> Fuel Module......................................... 95 Throttle Body........................................................... 0 Fig. 14-610 --> Throttle Body....................................... 96 Air Cleaner............................................................. 0 Fig. 14-810 --> Air Cleaner......................................... 97 Accelerator Pedal....................................................... 97 Fig. 14-1110 --> Accelerator Pedal.................................. 98 Group - 16 Propeller Shafts and U-Joints.................................... 99 Propeller Shaft......................................................... 99 Fig. 16-110 --> Shaft, Propeller, Rear, 1 Piece.....................100 Group - 17 Rear Suspension..................................................101 Rear Suspension.........................................................101 Fig. 17-120 --> Suspension, Rear....................................102 Group - 19 Steering.........................................................104 Steering Wheel..........................................................104 Fig. 19-120 --> Wheel, Steering.....................................105 Steering Column......................................................... 0 Fig. 19-230 --> Column Assembly And Mounting........................106 Steering Gear........................................................... 0 Fig. 19-310 --> Gear, Rack & Pinion Power And Attaching Parts.......107 Power Steering Pump..................................................... 0 Fig. 19-510 --> Pump And Hoses, Power Steering......................108 Group - T56 Manual Transmission 6 Speed.....................................109 Transmission............................................................109 Fig. T56-110 --> Transmission.......................................110 Case & Extension........................................................ 0 Fig. T56-210 --> Case & Extension...................................111 Transmission Mounting................................................... 0 Fig. T56-310 --> Transmission Mounting..............................113 Fig. T56-320 --> Transmission, Rear Mounting........................114 Fig. T56-330 --> Skid Plate.........................................115 Gear Train.............................................................. 0 Fig. T56-410 --> Input Shaft, Mainshaft & Countershaft..............116 Fig. T56-420 --> Countershaft Extension.............................118 Fig. T56-430 --> Reverse Idler & Driven Gears.......................119 Forks and Rails......................................................... 0 Fig. T56-910 --> Shift Forks & Rails................................120 Gear Shift Controls..................................................... 0 Fig. T56-1210 --> Gearshift Control.................................121 Group - 22 Wheels, Covers and Jacks.........................................122 Wheels and Hardware.....................................................122 Fig. 22-110 --> Wheels And Hardware.................................123 Wheel Covers and Center Caps............................................ 0 Fig. 22-210 --> Caps, Wheel.........................................124 Group - 23D Wiper/Lock Cylinder and Keys....................................125 Lock Cylinders and Keys.................................................125 Fig. 23D-110 --> Lock Cylinders and Keys............................126 Windshield Wiper and Washer Systems..................................... 0 Fig. 23D-210 --> Windshield Wiper and Washer........................128 Group - 24 Air Conditioning & Heater........................................130 Air Conditioner and Heater Units........................................130 Fig. 24-120 --> Hevac Unit..........................................131 Air Conditioner and Heater Plumbing..................................... 0 Fig. 24-210 --> Heater Plumbing.....................................132 Fig. 24-220 --> Plumbing, A/C Unit..................................133 Air Conditioner and Heater Controls..................................... 0 Fig. 24-310 --> Control Assembly....................................134 Air Conditioning Compressor............................................. 0 Fig. 24-410 --> Compressor, A/C.....................................135 Air Ducts and Outlets................................................... 0 Fig. 24-610 --> Vents And Outlets...................................136 Group - 25 Emission Systems.................................................137 Vacuum Canister.........................................................137 Fig. 25-310 --> Vacuum Canister.....................................138 Emission Harness........................................................ 0 Fig. 25-410 --> Emission Harness....................................139 Fig. 25-420 --> Duty Cycle..........................................140 Fig. 25-450 --> Leak Detection Pump.................................141 Group - DZB Doors and Related Parts.........................................142 Front Door..............................................................142 Fig. DZB-110 --> Door, Front Shell and Hinges.......................143 Fig. DZB-125 --> Door , Front Glass and Regulator...................144 Fig. DZB-130 --> Door, Front Lock and Controls......................145 Exterior Mirror......................................................... 0 Fig. DZB-510 --> Mirrors, Exterior..................................146 Weatherstrips and Seals................................................. 0 Fig. DZB-610 --> Door, Front Seals..................................147 Fig. DZB-620 --> Weatherstrips, Body................................148 Group - EZB Exterior Ornamentation..........................................149 Medallions..............................................................149 Fig. EZB-110 --> Nameplates.........................................150 Decals..................................................................150 Fig. EZB-310 --> Decals.............................................151 Group - IZB Interior Trim...................................................152 Headliner and Visor.....................................................152 Fig. IZB-110 --> Visors And Footrest................................153 Quarter Panels and Scuff Plates......................................... 0 Fig. IZB-205 --> Molding Windshield.................................154 Fig. IZB-210 --> Rear Bulkhead Panels...............................155 Fig. IZB-215 --> Quarter, Cowl And Rear Bulkhead Attaching Panel....156 Fig. IZB-220 --> Door Sill Scuff Plate, & Footrest..................157 Fig. IZB-225 --> Panel - Sill Outer.................................158 Fig. IZB-230 --> Tonneau Cover......................................159 Carpets, Mats and Insulation............................................ 0 Fig. IZB-310 --> Carpet Front.......................................160 Fig. IZB-315 --> Carpet Rear - Slingwell............................161 Door Trim Panels-Front.................................................. 0 Fig. IZB-410 --> Door Panel.........................................162 Front Seats............................................................. 0 Fig. IZB-510 --> Seat, Front........................................163 Seat Belts Front-Outer and Inner........................................163 Fig. IZB-710 --> Belts - Front......................................164 Group - SZB Body Sheet Metal Except Doors...................................165 Floor Pan...............................................................166 Fig. SZB-205 --> Floor Pan..........................................167 Fig. SZB-210 --> Floor Pan - Sport Hoop Mounting....................168 Fig. SZB-215 --> Floor Pan - Attaching Parts........................169 Fig. SZB-220 --> Pan - Trunk........................................170 Fender.................................................................. 0 Fig. SZB-405 --> Front Fender & Attaching Parts.....................171 Fig. SZB-410 --> Front Fender.......................................173 Fig. SZB-420 --> Fender Shield......................................174 Fig. SZB-425 --> Shields - Splash...................................175 Fig. SZB-430 --> Loose Panels.......................................176 Hood & Hood Release..................................................... 0 Fig. SZB-510 --> Hood...............................................177 Fig. SZB-515 --> Hood Silencer......................................178 Fig. SZB-520 --> Hood Sealer........................................179 Cowl and Dash Panel..................................................... 0 Fig. SZB-610 --> Dash Panel.........................................180 Fig. SZB-615 --> Cowl Panel.........................................181 Glass, Windshield, Backlite, Mirror..................................... 0 Fig. SZB-705 --> Panel - Windshield Surround........................182 Fig. SZB-710 --> Glass Windshield, Frame And Mirror (Convertible....183 Quarter Panel........................................................... 0 Fig. SZB-910 --> Quarter Panel - Rear...............................184 Fig. SZB-920 --> Panel - Tail Lamp..................................186 Fig. SZB-930 --> Loose Panels.......................................187 Splash Shields.......................................................... 0 Fig. SZB-1010 --> Weatherstrips.....................................188 Fig. SZB-1020 --> Shields - Rear Wheelhouse.........................189 Roof - Hard & Folding Top............................................... 0 Fig. SZB-1110 --> Folding Top.......................................190 Fig. SZB-1115 --> Folding Top - Attaching Parts.....................192 Deck Lid................................................................ 0 Fig. SZB-1320 --> Deck Lid..........................................193 Fig. SZB-1330 --> Fuel Filler Door..................................194 Group - LBLS Labels All Vehicle Locations...................................195 Interior................................................................195 Fig. LBLS-110 --> Instrument Panel, Visors and Trim.................196 Under Hood.............................................................. 0 Fig. LBLS-210 --> Engine Compartment................................197 Doors................................................................... 0 Fig. LBLS-310 --> Doors and Pillars.................................198
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