2004-2006 Yamaha Bruin 350 4×2 Service Manual And Atv Owners Manual
FILE DETAILS:
FILE TYPE:PDF
DOWNLOADABLE:YES
MANUAL LANGUAGE:ENGLISH
SIZE:25.8 MB
NUMBER OF PAGES:1500+ PAGES
DESCRIPTION:
This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha machine has a basic understanding of the mechanical ideas and the procedures of machine repair. Repairs attempted by anyone without this knowledge are likely to render the machine unsafe and unfit for use. Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable.
TABLE OF CONTENTS:
- 2004-2006 Yamaha Bruin 350 4×2 Service Manual And Atv Owners Manual
GENERAL INFORMATION
SPECIAL TOOLS 1
SPECIFICATIONS
GENERAL SPECIFICATIONS 2
MAINTENANCE SPECIFICATIONS 5
ENGINE 5
CHASSIS 15
ELECTRICAL 19
LUBRICATION POINTS AND LUBRICANT TYPES 21
ENGINE 21
OIL FLOW DIAGRAMS 22
CABLE ROUTING 26
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION 34
PERIODIC MAINTENANCE/LUBRICATION 34
SEAT, CARRIERS, FENDERS AND FUEL TANK 36
SEAT, FRONT CARRIER, FRONT BUMPER AND
FRONT FENDER 36
FUEL TANK 38
ENGINE 39
CHECKING THE OIL TEMPERATURE WARNING LIGHT 39
ENGINE
CYLINDER HEAD 40
CAMSHAFT, ROCKER ARMS AND VALVES 42
CYLINDER AND PISTON 44
RECOIL STARTER AND A C MAGNETO 45
BALANCER GEARS AND OIL PUMP 47
OIL PUMP 49
REMOVING THE BALANCER DRIVE GEAR AND
BALANCER DRIVEN GEAR 50
REMOVING THE BALANCER DRIVE GEAR AND BUFFER BOSS 50
CHECKING THE OIL PUMP DRIVEN GEAR 50
CHECKING THE BALANCER DRIVE GEAR AND
BALANCER DRIVEN GEAR 50
INSTALLING THE BALANCER DRIVE GEAR AND
BALANCER DRIVEN GEAR 51
OIL COOLER 52
PRIMARY AND SECONDARY SHEAVES 54
PRIMARY SLIDING SHEAVE 56
SECONDARY SHEAVE 57
ASSEMBLING THE PRIMARY SHEAVE 58
ASSEMBLING THE SECONDARY SHEAVE 58
CLUTCH 60
CRANKCASE 62
STARTER MOTOR, TIMING CHAIN AND OIL FILTER 62
CRANKCASE 64
CRANKCASE BEARINGS 65
SEPARATING THE CRANKCASE 66
ASSEMBLING THE CRANKCASE 66
CRANKSHAFT 68
REMOVING THE CRANKSHAFT 69
INSTALLING THE CRANKSHAFT 69
TRANSMISSION 70
INSTALLING THE TRANSMISSION 71
MIDDLE GEAR 72
MIDDLE DRIVE SHAFT 72
MIDDLE DRIVEN SHAFT 73
SELECTING THE MIDDLE DRIVE AND DRIVEN GEAR SHIMS 74
CHASSIS
FRONT AND REAR WHEELS 78
FRONT WHEELS 78
CHECKING THE FRONT WHEEL AXLE 80
REAR BRAKE 81
CHECKING THE REAR BRAKE 83
INSTALLING THE REAR BRAKE 84
STEERING SYSTEM 87
HANDLEBAR 87
STEERING STEM 88
TIE RODS AND STEERING KNUCKLES 90
FRONT ARMS AND FRONT SHOCK ABSORBERS 92
ELECTRICAL
ELECTRIC STARTING SYSTEM 94
STARTER MOTOR 94
ASSEMBLING THE STARTER MOTOR 95
SIGNAL SYSTEM 97
CIRCUIT DIAGRAM 97
COOLING SYSTEM 101
CIRCUIT DIAGRAM 101
TROUBLESHOOTING 102
TROUBLESHOOTING
FAULTY GEAR SHIFTING 106
HARD SHIFTING 106
SHIFT LEVER DOES NOT MOVE 106
JUMPS OUT OF GEAR 106
OVERHEATING 106
OVERHEATING 106
FAULTY BRAKE 107
POOR BRAKING EFFECT 107
YFM350AS WIRING DIAGRAM
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PLEASE NOTE:
⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
