2002 Jeep Liberty KJ 2.5L-2.8L Diesel Supplement – PDF DOWNLOAD
DESCRIPTION:
2002 Jeep Liberty KJ 2.5L-2.8L Diesel Supplement – PDF DOWNLOAD
MAINTENANCE SCHEDULES FOR ALL MARKETS EXCEPT
U.S., CANADA and MEXICO
DESCRIPTION — DIESEL ENGINES
Maintenance Schedule Information not included in this section, is located in the appropriate Owner’s Manual. There are two maintenance schedules that show the required service for your vehicle. First is Schedule “B”. It is for vehicles that are operated under the conditions that are listed below and at the beginning of the schedule.
² Extensive engine idling.
² Driving in dusty conditions.
² More than 50% of your driving is at sustained high speeds during hot weather, above 32° C (90° F).
² Trailer towing.
² Taxi, police, or delivery service (commercial service).
COOLING SYSTEM COMPONENTS
The cooling system consists of:
² Charge Air Cooler
² Electric Cooling Fans
² A aluminum-core radiator with plastic side
tanks
² A separate pressurized coolant tank
² A pressure/vent cap on the coolant tank
² Fan shroud
² Thermostat
² Coolant
² Low coolant warning lamp
² Coolant temperature gauge
² Water pump
² Hoses and hose clamps
TABLE OF CONTENTS:
2002 Jeep Liberty KJ 2.5L-2.8L Diesel Supplement – PDF DOWNLOAD
KJ Gas Powertrain....................................................................... 0 KJ Diesel Powertrain.................................................................... 0 KJ Body................................................................................. 0 KJ Chassis.............................................................................. 0 KJ Transmission......................................................................... 0 KJ Service Manual....................................................................... 0 KJ 2.5/2.8L Diesel Supplement........................................................... 1 FOREWORD............................................................................ 0 GROUP TAB LOCATOR................................................................... 1 0-MAINTENANCE SCHEDULES............................................................. 2 MAINTENANCE SCHEDULES FOR ALL MARKETS EXCEPT U.S., CANADA and MEXICO............ 2 DESCRIPTION — DIESEL ENGINES................................................ 2 Schedule “B”............................................................ 2 Schedule “A”............................................................ 5 7-COOLING - 2.5L/2.8L TURBO DIESEL.................................................. 6 COOLING - 2.5L/2.8L TURBO DIESEL................................................ 6 DESCRIPTION - COOLING SYSTEM................................................ 6 COOLING SYSTEM COMPONENTS............................................... 6 DIAGNOSIS AND TESTING....................................................... 6 DIAGNOSIS AND TESTING - COOLING SYSTEM FLOW CHECK....................... 6 DIAGNOSIS AND TESTING - COOLING SYSTEM AERATION......................... 6 DIAGNOSIS AND TESTING - COOLING SYSTEM LEAK TEST........................ 7 DIAGNOSIS AND TESTING - ON-BOARD DIAGNOSTICS (OBD)...................... 7 COOLING SYSTEM RELATED DIAGNOSTICS.................................. 7 ACCESSING DIAGNOSTIC TROUBLE CODES.................................. 7 ERASING TROUBLE CODES............................................... 7 DIAGNOSIS AND TESTING - COOLING SYSTEM.................................. 8 STANDARD PROCEDURE - COOLING SYSTEM - REVERSE FLUSHING...................... 12 CHEMICAL CLEANING....................................................... 12 REVERSE FLUSHING RADIATOR............................................... 12 REVERSE FLUSHING ENGINE................................................. 13 CLEANING.................................................................... 13 INSPECTION.................................................................. 13 SPECIFICATIONS.............................................................. 13 SPECIFICATIONS - COOLING SYSTEM CAPACITY................................ 13 SPECIFICATIONS - TORQUE................................................. 13 ACCESSORY DRIVE................................................................. 14 ACCESSORY DRIVE............................................................. 14 SPECIFICATIONS - ACCESSORY BELT TENSION................................. 14 BELT TENSIONERS............................................................. 14 DESCRIPTION............................................................. 14 OPERATION............................................................... 14 REMOVAL................................................................. 15 INSTALLATION............................................................ 15 DRIVE BELT.................................................................. 16 DESCRIPTION............................................................. 16 OPERATION-ACCESSORY DRIVE BELT.......................................... 16 DIAGNOSIS AND TESTING - ACCESSORY DRIVE BELT............................ 16 VISUAL DIAGNOSIS.................................................... 16 NOISE DIAGNOSIS..................................................... 16 REMOVAL................................................................. 18 INSTALLATION............................................................ 18 IDLER PULLEYS............................................................... 19 REMOVAL................................................................. 19 INSTALLATION............................................................ 20 ENGINE.......................................................................... 21 COOLANT..................................................................... 21 STANDARD PROCEDURE...................................................... 21 STANDARD PROCEDURE—DRAINING COOLING SYSTEM.......................... 21 STANDARD PROCEDURE - COOLING SYSTEM FILLING......................... 22 STANDARD PROCEDURE - REFILLING COOLING SYSTEM....................... 22 COOLANT RECOVERY PRESS CONTAINER............................................ 22 DESCRIPTION............................................................. 22 OPERATION............................................................... 22 COOLING FAN................................................................. 22 REMOVAL................................................................. 22 REMOVAL - COOLING FAN............................................... 22 REMOVAL - COOLING FAN SUPPORT....................................... 22 CLEANING................................................................ 22 INSPECTION.............................................................. 22 INSTALLATION............................................................ 23 INSTALLATION - COOLING FAN.......................................... 23 INSTALLATION - COOLING FAN SUPPORT.................................. 23 COOLANT SYSTEM HOSES........................................................ 23 REMOVAL................................................................. 23 REMOVAL - UPPER RADIATOR HOSE....................................... 23 REMOVAL - HEATER CORE HOSES......................................... 23 INSTALLATION............................................................ 24 INSTALLATION - UPPER RADIATOR HOSE.................................. 24 INSTALLATION – HEATER CORE HOSES.................................... 24 ENGINE COOLANT TEMP SENSOR.................................................. 24 DESCRIPTION............................................................. 24 OPERATION............................................................... 24 REMOVAL................................................................. 25 INSTALLATION............................................................ 25 ENGINE COOLANT THERMOSTAT................................................... 25 DESCRIPTION............................................................. 25 OPERATION............................................................... 25 REMOVAL................................................................. 25 INSTALLATION............................................................ 26 FAN DRIVE VISCOUS CLUTCH.................................................... 26 DESCRIPTION............................................................. 26 OPERATION............................................................... 27 DIAGNOSIS AND TESTING - FAN DRIVE VISCOUS CLUTCH........................ 27 REMOVAL................................................................. 27 INSTALLATION............................................................ 28 RADIATOR.................................................................... 28 REMOVAL................................................................. 28 INSTALLATION............................................................ 29 WATER PUMP.................................................................. 29 DESCRIPTION............................................................. 29 OPERATION............................................................... 29 REMOVAL - WATER PUMP.................................................... 29 CLEANING................................................................ 29 INSTALLATION............................................................ 30 RADIATOR PRESSURE CAP....................................................... 30 DESCRIPTION............................................................. 30 OPERATION............................................................... 30 DIAGNOSIS AND TESTING................................................... 30 DIAGNOSIS AND TESTING - COOLING SYSTEM PRESSURE CAP................. 30 DIAGNOSIS AND TESTING - PRESSURE RELIEF TEST........................ 30 CLEANING................................................................ 31 INSPECTION.............................................................. 31 HOSE CLAMPS................................................................. 31 DESCRIPTION - HOSE CLAMPS............................................... 31 OPERATION - HOSE CLAMPS................................................. 32 8e-ELECTRONIC CONTROL MODULES....................................................... 34 ENGINE CONTROL MODULE........................................................... 34 DESCRIPTION................................................................. 34 OPERATION................................................................... 34 ECM OPERATING MODES..................................................... 34 MONITORED CIRCUITS...................................................... 35 DIAGNOSTIC TROUBLE CODES................................................ 35 STANDARD PROCEDURE - PCM/ECM/SKIM PROGRAMMING - DIESEL...................... 35 PCM/SKIM PROGRAMMING.................................................... 36 ECM/SKIM PROGRAMMING.................................................... 36 PROGRAMMING THE ECM (Bosch)............................................. 36 PROGRAMMING THE PCM (JTEC).............................................. 36 PROGRAMMING THE SKIM.................................................... 36 PROGRAMMING IGNITION KEYS TO THE SKIM................................... 36 REMOVAL..................................................................... 37 INSTALLATION................................................................ 37 8f-ENGINE SYSTEMS................................................................... 38 BATTERY......................................................................... 38 DESCRIPTION................................................................. 38 OPERATION................................................................... 38 DIAGNOSIS AND TESTING - BATTERY............................................. 39 MICRO 420 BATTERY TESTER................................................ 39 STANDARD PROCEDURE.......................................................... 39 STANDARD PROCEDURE - SPIRAL PLATE BATTERY CHARGING...................... 39 CHARGING A COMPLETELY DISCHARGED BATTERY – SPIRAL PLATE BATTERY..... 40 CHARGING TIME REQUIRED.............................................. 40 STANDARD PROCEDURE - USING MICRO 420 BATTERY TESTER..................... 41 BATTERY TESTING..................................................... 41 8i-IGNITION CONTROL................................................................. 42 CAMSHAFT POSITION SENSOR........................................................ 42 DESCRIPTION................................................................. 42 OPERATION................................................................... 43 REMOVAL..................................................................... 43 INSTALLATION................................................................ 43 GLOW PLUG....................................................................... 43 DESCRIPTION................................................................. 43 OPERATION................................................................... 43 REMOVAL..................................................................... 43 INSTALLATION................................................................ 44 GLOW PLUG RELAY................................................................. 45 DESCRIPTION................................................................. 45 OPERATION................................................................... 45 9-ENGINE............................................................................ 46 ENGINE - 2.5L/2.8L TURBO DIESEL................................................. 48 DESCRIPTION................................................................. 48 DESCRIPTION - 2.5L/2.8L COMMON RAIL DIESEL ENGINE....................... 48 DESCRIPTION - ENGINE COVER.............................................. 48 REMOVAL..................................................................... 48 REMOVAL................................................................. 48 REMOVAL - ENGINE COVER.................................................. 50 INSTALLATION................................................................ 50 INSTALLATION............................................................ 50 INSTALLATION - ENGINE COVER............................................. 51 SPECIFICATIONS.............................................................. 51 SPECIFICATIONS - 2.8L COMMON RAIL DIESEL ENGINE......................... 51 SPECIFICATIONS - TORQUE................................................. 53 SPECIAL TOOLS............................................................... 56 CYLINDER HEAD................................................................... 60 STANDARD PROCEDURE.......................................................... 60 STANDARD PROCEDURE - VALVE SERVICE...................................... 60 DISASSEMBLY......................................................... 60 VALVE CLEANING...................................................... 60 INSPECTION.......................................................... 60 VALVE REFACING...................................................... 60 VALVE SEAT REFACING................................................. 60 VALVE STAND DOWN.................................................... 60 VALVE GUIDES........................................................ 61 VALVE STEM-TO-GUIDE CLEARANCE MEASUREMENT........................... 61 STANDARD PROCEDURE - MEASURING PISTON PROTRUSION........................ 62 REMOVAL..................................................................... 62 CLEANING.................................................................... 64 INSPECTION.................................................................. 64 INSTALLATION................................................................ 64 Cylinder Head Bolt Torquing Procedure................................... 65 CAMSHAFT OIL SEAL(S)............................................................ 66 REMOVAL..................................................................... 66 INSTALLATION................................................................ 67 CAMSHAFT(S)..................................................................... 67 DESCRIPTION................................................................. 67 OPERATION................................................................... 67 REMOVAL..................................................................... 67 INSTALLATION................................................................ 68 CYLINDER HEAD COVER............................................................. 69 DESCRIPTION................................................................. 69 REMOVAL..................................................................... 69 INSTALLATION................................................................ 69 CYLINDER HEAD COVER/INTAKE MANIFOLD TIGHTENING PROCEDURE................ 70 ROCKER ARMS..................................................................... 71 DESCRIPTION................................................................. 71 OPERATION................................................................... 71 REMOVAL..................................................................... 71 INSTALLATION................................................................ 72 HYDRAULIC LIFTERS............................................................... 72 DESCRIPTION................................................................. 72 REMOVAL..................................................................... 73 INSPECTION.................................................................. 73 INSTALLATION................................................................ 73 ENGINE BLOCK.................................................................... 73 DESCRIPTION................................................................. 73 CRANKSHAFT...................................................................... 73 DESCRIPTION................................................................. 73 OPERATION................................................................... 73 STANDARD PROCEDURE - CHECKING CRANKSHAFT END PLAY........................... 73 REMOVAL..................................................................... 73 INSTALLATION................................................................ 75 CRANKSHAFT MAIN BEARINGS........................................................ 76 REMOVAL..................................................................... 76 CRANKSHAFT MAIN BEARINGS................................................ 76 CRANKSHAFT FRONT MAIN BEARING........................................... 77 INSTALLATION................................................................ 77 CRANKSHAFT MAIN BEARINGS................................................ 77 FRONT CRANKSHAFT MAIN BEARING........................................... 78 CRANKSHAFT OIL SEAL - FRONT..................................................... 78 REMOVAL..................................................................... 78 INSTALLATION................................................................ 79 CRANKSHAFT OIL SEAL - REAR...................................................... 80 REMOVAL..................................................................... 80 INSTALLATION................................................................ 80 CYLINDER LINERS................................................................. 80 DESCRIPTION................................................................. 80 REMOVAL..................................................................... 80 INSPECTION.................................................................. 81 INSTALLATION................................................................ 81 PISTON & CONNECTING ROD......................................................... 82 DESCRIPTION................................................................. 82 STANDARD PROCEDURE - PISTON RING FITTING.................................... 82 REMOVAL..................................................................... 82 PISTON PIN - REMOVAL.................................................... 83 PISTON RING - REMOVAL................................................... 83 INSPECTION.................................................................. 84 PISTONS................................................................. 84 CONNECTING RODS......................................................... 84 PISTON PINS............................................................. 84 INSTALLATION................................................................ 85 PISTON PIN INSTALLATION................................................. 85 PISTON RINGS - INSTALLATION............................................. 85 INSTALLATION............................................................ 86 VIBRATION DAMPER................................................................ 86 REMOVAL..................................................................... 86 INSTALLATION................................................................ 87 INTERNAL VACUUM PUMP............................................................ 87 DESCRIPTION................................................................. 87 REMOVAL..................................................................... 87 INSTALLATION................................................................ 87 ENGINE COVER - FRONT............................................................ 88 DESCRIPTION................................................................. 88 REMOVAL..................................................................... 88 INSTALLATION................................................................ 89 OIL............................................................................. 89 DESCRIPTION................................................................. 89 OIL FILTER ADAPTER.............................................................. 90 DESCRIPTION................................................................. 90 OIL PAN......................................................................... 90 REMOVAL..................................................................... 90 INSTALLATION................................................................ 90 OIL PRESSURE RELIEF VALVE....................................................... 91 DESCRIPTION................................................................. 91 REMOVAL..................................................................... 92 INSTALLATION................................................................ 92 OIL PRESSURE SENSOR/SWITCH...................................................... 92 DESCRIPTION................................................................. 92 OPERATION................................................................... 92 OIL PUMP........................................................................ 92 REMOVAL..................................................................... 92 REMOVAL - OIL PUMP PICKUP TUBE.......................................... 92 REMOVAL - OIL PUMP...................................................... 93 INSTALLATION................................................................ 93 INSTALLATION - OIL PUMP PICKUP TUBE..................................... 93 INSTALLATION - OIL PUMP................................................. 93 OIL JET......................................................................... 94 DESCRIPTION................................................................. 94 REMOVAL..................................................................... 94 INSTALLATION................................................................ 95 INTAKE MANIFOLD................................................................. 95 DESCRIPTION................................................................. 95 REMOVAL..................................................................... 95 INSTALLATION................................................................ 95 EXHAUST MANIFOLD................................................................ 95 REMOVAL..................................................................... 95 INSTALLATION................................................................ 95 VALVE TIMING.................................................................... 95 STANDARD PROCEDURE - LOCKING ENGINE 90 DEGREES AFTER TDC.................... 95 BALANCE SHAFT................................................................... 96 DESCRIPTION................................................................. 96 OPERATION................................................................... 96 REMOVAL..................................................................... 96 INSTALLATION................................................................ 96 TIMING BELT / CHAIN COVER(S).................................................... 97 REMOVAL..................................................................... 97 REMOVAL - TIMING BELT INNER COVER....................................... 97 REMOVAL - TIMING BELT OUTER COVER....................................... 98 INSTALLATION................................................................ 99 INSTALLATION - TIMING BELT INNER COVER.................................. 99 INSTALLATION - TIMING BELT OUTER COVER.................................. 99 TIMING BELT IDLER PULLEY........................................................ 99 REMOVAL..................................................................... 99 INSTALLATION................................................................100 TIMING BELT/CHAIN AND SPROCKET(S)...............................................100 REMOVAL.....................................................................100 INSTALLATION................................................................101 TIMING BELT/CHAIN TENSIONER & PULLEY............................................102 REMOVAL.....................................................................102 INSTALLATION................................................................103 ADJUSTMENTS.................................................................103 ADJUSTMENT - TIMING BELT TENSIONER......................................103 11-EXHAUST SYSTEM AND TURBOCHARGER..................................................104 EXHAUST SYSTEM AND TURBOCHARGER.................................................104 DESCRIPTION.................................................................104 SPECIFICATIONS - TORQUE.....................................................105 EXHAUST PIPE....................................................................105 REMOVAL.....................................................................105 INSTALLATION................................................................105 MUFFLER.........................................................................105 REMOVAL.....................................................................105 INSTALLATION................................................................106 HEAT SHIELDS....................................................................107 DESCRIPTION.................................................................107 CHARGE AIR COOLER AND PLUMBING..................................................107 REMOVAL.....................................................................107 REMOVAL - CAC INLET HOSE................................................107 REMOVAL - CAC OUTLET HOSE...............................................107 INSTALLATION................................................................107 INSTALLATION - CAC INLET HOSE...........................................107 INSTALLATION - CAC OUTLET HOSE..........................................107 TURBOCHARGER....................................................................108 DESCRIPTION.................................................................108 OPERATION...................................................................108 REMOVAL.....................................................................110 CLEANING....................................................................111 INSTALLATION................................................................112 14-FUEL SYSTEM......................................................................114 FUEL SYSTEM - 2.5L/2.8L TURBO DIESEL............................................114 DESCRIPTION - DIESEL FUEL DELIVERY SYSTEM...................................114 WARNING - HIGH FUEL SYSTEM PRESSURE.........................................114 DIAGNOSIS AND TESTING.......................................................114 DIAGNOSIS AND TESTING - AIR IN FUEL SYSTEM..............................114 DIAGNOSIS AND TESTING - FUEL SUPPLY RESTRICTIONS........................115 LOW-PRESSURE LINES..................................................115 HIGH-PRESSURE LINES.................................................115 STANDARD PROCEDURE..........................................................115 STANDARD PROCEDURE - PRIMING FUEL SYSTEM................................115 STANDARD PROCEDURES - CLEANING FUEL SYSTEM COMPONENTS...................115 SPECIFICATIONS - TORQUE.....................................................116 FUEL DELIVERY...................................................................117 FUEL FILTER / WATER SEPARATOR...............................................117 DESCRIPTION.............................................................117 OPERATION...............................................................117 REMOVAL.................................................................117 INSTALLATION............................................................118 WATER IN FUEL SENSOR........................................................119 DESCRIPTION.............................................................119 OPERATION...............................................................119 REMOVAL.................................................................119 INSTALLATION............................................................119 FUEL RAIL...................................................................119 DESCRIPTION.............................................................119 OPERATION...............................................................119 REMOVAL.................................................................120 INSTALLATION............................................................121 FUEL LINES..................................................................121 DESCRIPTION.............................................................121 DESCRIPTION.........................................................121 DESCRIPTION - HIGH PRESSURE FUEL LINES..............................122 OPERATION - HIGH PRESSURE FUEL LINES....................................122 DIAGNOSIS AND TESTING - HIGH PRESSURE FUEL LINES........................122 FUEL INJECTION PUMP.........................................................123 DESCRIPTION.............................................................123 REMOVAL.................................................................123 INSTALLATION............................................................124 FUEL TANK MODULE............................................................126 DESCRIPTION.............................................................126 REMOVAL.................................................................126 INSTALLATION............................................................127 FUEL LEVEL SENDING UNIT / SENSOR............................................128 DESCRIPTION.............................................................128 OPERATION...............................................................128 DIAGNOSIS AND TESTING - FUEL LEVEL SENDING UNIT.........................128 REMOVAL.................................................................128 INSTALLATION............................................................128 FUEL HEATER.................................................................129 DESCRIPTION.............................................................129 OPERATION...............................................................129 REMOVAL.................................................................129 INSTALLATION............................................................129 FUEL PRESSURE SOLENOID......................................................130 DESCRIPTION.............................................................130 OPERATION...............................................................130 FUEL INJECTION..................................................................131 CRANKSHAFT POSITION SENSOR..................................................131 DESCRIPTION.............................................................131 OPERATION...............................................................131 REMOVAL.................................................................131 INSTALLATION............................................................131 ACCELERATOR PEDAL POSITION SENSOR...........................................132 DESCRIPTION.............................................................132 REMOVAL.................................................................132 INSTALLATION............................................................132 BOOST PRESSURE SENSOR.......................................................133 DESCRIPTION.............................................................133 OPERATION...............................................................133 DIAGNOSIS AND TESTING - BOOST PRESSURE/INTAKE AIR TEMPERATURE SENSOR....133 REMOVAL.................................................................134 INSTALLATION............................................................134 INTAKE AIR TEMPERATURE SENSOR...............................................134 DESCRIPTION.............................................................134 OPERATION...............................................................134 REMOVAL.................................................................134 INSTALLATION............................................................134 FUEL INJECTOR...............................................................135 DESCRIPTION.............................................................135 FUEL INJECTOR.......................................................135 OPERATION...............................................................135 Injector closed (with high pressure applied)........................135 Injector opens (start of injection).................................136 Injector opens fully................................................136 Injector closes (end of injection)..................................136 REMOVAL.................................................................136 INSTALLATION............................................................136 FUEL PRESSURE SENSOR........................................................137 DESCRIPTION.............................................................137 OPERATION...............................................................138 REMOVAL.................................................................138 INSTALLATION............................................................138 21-AUTOMATIC TRANSMISSION - 545RFE..................................................140 AUTOMATIC TRANSMISSION - 545RFE.................................................140 AUTOMATIC TRANSMISSION - 545RFE.............................................140 DESCRIPTION.............................................................140 TRANSMISSION IDENTIFICATION.........................................141 GEAR RATIOS.........................................................141 OPERATION...............................................................141 DIAGNOSIS AND TESTING...................................................142 DIAGNOSIS AND TESTING - AUTOMATIC TRANSMISSION......................142 DIAGNOSIS AND TESTING - ROAD TESTING................................142 DIAGNOSIS AND TESTING - HYDRAULIC PRESSURE TEST.....................143 Pressure Test Port Locations....................................143 TEST PROCEDURE..................................................144 SCHEMATICS AND DIAGRAMS.................................................145 HYDRAULIC SCHEMATICS................................................145 SPECIFICATIONS..........................................................166 TRANSMISSION........................................................166 HOLDING CLUTCHES............................................................167 DESCRIPTION.............................................................167 OPERATION...............................................................169 2C CLUTCH...........................................................169 4C CLUTCH...........................................................169 LOW/REVERSE CLUTCH..................................................169 INPUT CLUTCH ASSEMBLY.......................................................169 DESCRIPTION.............................................................169 OPERATION...............................................................169 UNDERDRIVE CLUTCH...................................................169 OVERDRIVE CLUTCH....................................................169 REVERSE CLUTCH......................................................169 DISASSEMBLY.............................................................172 ASSEMBLY................................................................175 SHIFT MECHANISM.............................................................179 DESCRIPTION.............................................................179 OPERATION...............................................................179 SOLENOID SWITCH VALVE.......................................................179 DESCRIPTION.............................................................179 OPERATION...............................................................179 TORQUE CONVERTER............................................................179 OPERATION...............................................................179 TURBINE.............................................................179 STATOR..............................................................179 TORQUE CONVERTER CLUTCH (TCC).......................................180 TRANSMISSION SOLENOID/TRS ASSEMBLY..........................................181 DESCRIPTION.............................................................181 OPERATION...............................................................181 SOLENOIDS...........................................................181 PRESSURE SWITCHES...................................................181 REMOVAL.................................................................182 INSTALLATION............................................................182 VALVE BODY..................................................................182 DESCRIPTION.............................................................182 OPERATION...............................................................183 SOLENOID SWITCH VALVE...............................................183 MANUAL VALVE........................................................184 LOW/REVERSE SWITCH VALVE............................................184 25-EMISSIONS CONTROL - 2.5L/2.8L TURBO DIESEL.......................................186 EMISSIONS CONTROL - 2.5L/2.8L TURBO DIESEL......................................186 DESCRIPTION.................................................................186 ECM MONITORED SYSTEMS...................................................186 ECM NON–MONITORED SYSTEMS...............................................186 HIGH AND LOW LIMITS.....................................................186 SPECIFICATIONS - TORQUE.....................................................187 ON-BOARD DIAGNOSTICS............................................................188 ON-BOARD DIAGNOSTICS........................................................188 DESCRIPTION - DIAGNOSTIC TROUBLE CODES..................................188 EXHAUST GAS RECIRCULATION.......................................................192 EXHAUST GAS RECIRCULATION...................................................192 DESCRIPTION.............................................................192 OPERATION...............................................................192 VALVE.......................................................................193 DESCRIPTION.............................................................193 OPERATION...............................................................193 REMOVAL.................................................................193 INSTALLATION............................................................193 VALVE COOLER................................................................194 DESCRIPTION.............................................................194 REMOVAL.................................................................194 INSTALLATION............................................................194 SOLENOID....................................................................194 DESCRIPTION.............................................................194 REMOVAL.................................................................194 INSTALLATION............................................................194 COMMENTS............................................................................196
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