2000 Jeep Wrangler TJ Parts List Manual – PDF DOWNLOAD
DESCRIPTION:
2000 Jeep Wrangler TJ Parts List Manual – PDF DOWNLOAD
PAGE NUMBERING :
Two-paii page numbers are used throughout this catalog. The first part of the page designatioп indicates one major group or sectюn. The second part indicates the actual page number in the group. For example·
2-1 indicates Group 2, Front Suspension, Page 1
3-4 ind1cates Group 3, Axle Rear, Page 4
In the maintenance of the Loose Leaf Parts Catalog Revisюn Service, it may become necessary to add information beyond the capac1ty of the page. In this event, ап “А” page will Ье used F or example, if it becomes necessary, because of change, to add several part numbers to page 2-1 and space does not perm1t the add1tion, you w1ll Ье given Page 2-lA Page 2-lA should Ье filed immediately followшg Page 2-1.
Figure and Item Numbers are also commonly used to 1dent1fy locatюns m the Catalog, ie , 14-910/8 refers to Group 14, illustratюn 910, Item Numbeг 8. Illustratюп Numbers are always ascendшg sequeпtial
w1thin the Groups
SYМBOLS USED IN THIS CATALOG
The Following symbols are commonly used with Part Number and Quant1ty tnformatюn m this Catalog·
AR – Ind1cates the quantity reqшred may vary or 1s to Ье determined Ьу the user
PAR – Indicates ”Part As Reqшred”
BLANК – Indicates ”All Cond1tion
– = ”Not Illustrated”
LOGICAL ILLUSTRATIONS
Refer to Шustration in ftont of each group. Тhis wtll give ass1stance to as how each group 1s broken down and what Spec1fi.c Шustration should Ье referenced
ILLUSTRATION NUМВERING INDEX
Illustration numbers in thts Catalog are Group standards. Тhis indicates group and consistent content. ЕХАМРLЕ 8-100 1s а Logical Шustratlon for Starters 8-101 to 8-199 are Specific Шustrations used for Starters for all Catalogs 8-200 will contain Altemators for а11 Catalogs and so 011. Always refer to group mdex iп froпt of each gгoup.
TABLE OF CONTENTS:
2000 Jeep Wrangler TJ Parts List Manual – PDF DOWNLOAD
2000TJ........................................................................................ 1 Return To Model Year Index................................................................ 0 Return To Vehicle Family Index............................................................ 0 General Information....................................................................... 1 Abbreviations......................................................................... 7 Alphabetic Index...................................................................... 6 Body Code Plate Interpretation........................................................ 7 Catalog Groups - Titles & Contents.................................................... 2 How to Use This Catalog and Locate Parts.............................................. 5 Illustration Index.................................................................... 6 Illustration Numbering Index.......................................................... 5 Index................................................................................. 1 Logical Illustration Index............................................................ 2 Logical Illustrations................................................................. 5 Numerical Index....................................................................... 6 Page Numbering........................................................................ 5 Part Packages......................................................................... 6 Standard Parts........................................................................ 6 Symbols Used in this Catalog.......................................................... 5 VIN Plate Decoding Information........................................................ 6 GROUP 001 Component Parts for Mopar Accessories......................................... 8 FIGURE 001-110 -->Player Kit - 6 Disc................................................. 10 FIGURE 001-120 -->Player Kit - 12 Disc................................................ 11 FIGURE 001-150 -->Antenna Kit......................................................... 12 FIGURE 001-160 -->Speaker Kit - Radio Instrument Panel................................ 13 FIGURE 001-210 -->Mounting Kit - Tonneau.............................................. 14 FIGURE 001-220 -->Bike Carrier - Hitch Mount.......................................... 15 FIGURE 001-250 -->Trailer Tow - Receiver Kit.......................................... 16 FIGURE 001-310 -->Speed Control Kit................................................... 17 FIGURE 001-410 -->Bumper Kit - Front Tubular.......................................... 18 FIGURE 001-420 -->Bumper Kit - Rear Tubular........................................... 19 FIGURE 001-430 -->Extension Kit - Bumper Front........................................ 20 FIGURE 001-440 -->Side Step Kit....................................................... 21 FIGURE 001-510 -->Shield Kit - Air Front.............................................. 22 FIGURE 001-520 -->Trim Kit - Door..................................................... 23 FIGURE 001-530 -->Molding Kit - Rocker Guard.......................................... 24 FIGURE 001-540 -->Hardware Package - Door............................................. 25 FIGURE 001-550 -->Hardtop Wiring Kit.................................................. 26 FIGURE 001-610 -->Light Kit - Fog..................................................... 27 FIGURE 001-620 -->Light Kit - Off Road................................................ 28 FIGURE 001-630 -->Wiring Kit - Auxiliary Lights Fog................................... 29 FIGURE 001-640 -->Instalation Package - Off Road Off Road............................. 30 FIGURE 001-650 -->Heater Kit - Engine Block........................................... 31 FIGURE 001-820 -->Console Kit - Floor................................................. 32 FIGURE 001-910 -->Alarm - EVS Base System............................................. 33 FIGURE 001-1020-->Guard - Rock Rails.................................................. 34 FIGURE 001-1030-->Winch Kit - Power................................................... 35 GROUP 002 Front Suspension & Drive...................................................... 36 FIGURE 002-110 -->Suspension, Front Spring with Control Arms and Track Bar............ 37 FIGURE 002-120 -->Bar, Front Sway..................................................... 39 FIGURE 002-210 -->Shafts,Front Axle................................................... 40 FIGURE 002-310 -->Housing, Front Axle 4 Wheel Drive................................... 41 FIGURE 002-410 -->Axle Assembly, Front 4 Wheel Drive.................................. 43 FIGURE 002-610 -->Differential, Front Axle............................................ 44 GROUP 003 Rear Axle..................................................................... 46 FIGURE 003-110 -->Axle Assembly, Rear................................................. 47 FIGURE 003-210 -->Housing,Rear Axle,Dana 35/194MM [DRJ]............................... 48 FIGURE 003-220 -->Housing,Rear Axle,Dana 44/226MM [DRK]............................... 49 FIGURE 003-230 -->Differential,With and Without Trac-Lok [DSA] Dana 35/194MM [DRJ].... 50 FIGURE 003-240 -->Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK].... 51 FIGURE 003-410 -->Shaft,Rear,Axle,Dana 35/194MM [DRJ]................................. 53 FIGURE 003-420 -->Shaft,Rear Axle,Dana 44/226MM [DRK]................................. 54 GROUP 004 Parking Brake................................................................. 55 FIGURE 004-110 -->Parking Brake Lever and Cables...................................... 56 GROUP 005 Service Brakes................................................................ 57 FIGURE 005-110 -->Front Brakes........................................................ 58 FIGURE 005-210 -->Rear Drum Brakes.................................................... 60 FIGURE 005-310 -->Power Brake Booster................................................. 63 FIGURE 005-410 -->Master Cylinder..................................................... 64 FIGURE 005-510 -->Hydraulic Control Unit,Anti-lock Brake.............................. 65 FIGURE 005-520 -->Brake Lines and Hoses w/o ABS Brakes................................ 66 FIGURE 005-530 -->Brake Lines and Hoses Front,with ABS................................ 67 FIGURE 005-540 -->Brake Lines and Hoses Rear,with ABS................................. 69 FIGURE 005-610 -->Brake Pedal......................................................... 70 GROUP 006 Clutch........................................................................ 71 FIGURE 006-110 -->CLUTCH.............................................................. 72 FIGURE 006-210 -->Housing and Pan, Clutch............................................. 73 FIGURE 006-310 -->Control, Clutch..................................................... 74 FIGURE 006-410 -->Pedal, Clutch....................................................... 75 GROUP 007 Cooling....................................................................... 76 FIGURE 007-110 -->Radiator And Related Parts.......................................... 77 FIGURE 007-205 -->Water Pump.......................................................... 79 FIGURE 007-302 -->Tank, Coolant Recovery.............................................. 80 FIGURE 007-405 -->Drive Pulleys....................................................... 81 FIGURE 007-505 -->Drive Belts......................................................... 82 FIGURE 007-605 -->Oil Cooler Lines.................................................... 83 FIGURE 007-705 -->Grille And Related Parts............................................ 84 GROUP 008 Electrical.................................................................... 85 FIGURE 008-105 -->Starter............................................................. 87 FIGURE 008-205 -->Alternator 2.5L Engine.............................................. 88 FIGURE 008-210 -->Alternator 4.0L Engine.............................................. 89 FIGURE 008-305 -->Distributor 2.5L Engine............................................. 90 FIGURE 008-405 -->Modules............................................................. 91 FIGURE 008-505 -->Power Distribution Center Relays and Fuses.......................... 92 FIGURE 008-510 -->Fuse Block Relays and Fuses......................................... 93 FIGURE 008-605 -->Sensors 2.5L Engine................................................. 94 FIGURE 008-610 -->Sensors 4.0L Engine................................................. 95 FIGURE 008-615 -->Sensors Drivetrain.................................................. 96 FIGURE 008-620 -->Sensors Body........................................................ 97 FIGURE 008-705 -->Single Board Engine Controllers (JTEC Module)....................... 98 FIGURE 008-805 -->Switches Instrument Panel and Console............................... 99 FIGURE 008-810 -->Switches Drivetrain.................................................100 FIGURE 008-815 -->Switches Body.......................................................101 FIGURE 008-905 -->Horns...............................................................102 FIGURE 008-1005-->Battery Tray & Cables...............................................103 FIGURE 008-1105-->Lamps Front.........................................................104 FIGURE 008-1110-->Lamps--Rear.........................................................106 FIGURE 008-1115-->Lamps--Cargo-Dome-Courtesy..........................................107 FIGURE 008-1120-->Bulbs & Sockets.....................................................108 FIGURE 008-1205-->Wiring--Engine & Related Parts......................................109 FIGURE 008-1305-->Wiring--Headlamp / Dash Panel.......................................110 FIGURE 008-1405-->Wiring Instrument Panel & Fuses.....................................111 FIGURE 008-1505-->Wiring--Body & Accessory............................................112 FIGURE 008-1605-->Wiring Repair Packages..............................................113 FIGURE 008-1610-->Power Distribution Center Repair....................................114 FIGURE 008-1905-->Spark Plugs--Cables--Coil...........................................115 GROUP 08A Instrument Panel and Radios and Consoles......................................116 FIGURE 08A-110 -->Instrument Panel....................................................117 FIGURE 08A-210 -->Instrument Cluster..................................................119 FIGURE 08A-315 -->Radio...............................................................120 FIGURE 08A-320 -->Antenna.............................................................121 FIGURE 08A-325 -->Speakers............................................................122 FIGURE 08A-410 -->Consoles Full & Mini................................................123 GROUP 009 Engine Mounting...............................................................124 FIGURE 009-110 -->Engine Mounting, Front 2.5L (EPE) Engine............................125 FIGURE 009-120 -->Engine Mounting, Rear 2.5L (EPE) Engine.............................126 FIGURE 009-130 -->Engine Mounting, Front 4.0L (ERH) Engine............................127 FIGURE 009-140 -->Engine Mounting, Rear 4.0L (ERH) Engine.............................128 GROUP 2.5L4 Engine 2.5L Four Cylinder...................................................129 FIGURE 2.5L4-210 -->Cylinder Head 2.5L (EPE) Engine...................................130 FIGURE 2.5L4-310 -->Cylinder Block 2.5L (EPE) Engine..................................131 FIGURE 2.5L4-410 -->Crankshaft, Piston and Torque Converter 2.5L (EPE) Engine.........132 FIGURE 2.5L4-510 -->Camshaft and Valves 2.5L (EPE) Engine.............................134 FIGURE 2.5L4-610 -->Timing Cover 2.5L (EPE) Engine....................................135 FIGURE 2.5L4-710 -->Engine Oiling 2.5L (EPE) Engine...................................136 FIGURE 2.5L4-810 -->Manifold, Intake and Exhaust 2.5L (EPE) Engine....................137 FIGURE 2.5L4-910 -->Crankcase Ventilation 2.5L (EPE) Engine...........................138 GROUP 4.0L Engine 4.0L Six Cylinder.....................................................139 FIGURE 4.0L-210 -->Cylinder Head 4.0L (ERH) Engine....................................140 FIGURE 4.0L-310 -->Cylinder Block 4.0L (ERH) Engine...................................141 FIGURE 4.0L-410 -->Crankshaft, Piston and Torque Converter 4.0L (ERH) Engine..........142 FIGURE 4.0L-510 -->Camshaft and Valves 4.0L (ERH) Engine..............................144 FIGURE 4.0L-610 -->Timing Cover 4.0L (ERH) Engine.....................................145 FIGURE 4.0L-710 -->Engine Oiling 4.0L (ERH) Engine....................................146 FIGURE 4.0L-810 -->Manifold, Intake and Exhaust 4.0L (ERH) Engine.....................147 FIGURE 4.0L-910 -->Crankcase Ventilation 4.0L (ERH) Engine............................148 GROUP 011 Exhaust.......................................................................149 FIGURE 011-110 -->Exhaust System 2.5L (EPE), 4.0L (ERH) Engine........................150 FIGURE 011-210 -->Heat Shields 2.5L (EPE), 4.0(ERH) Engine............................152 GROUP 013 Frames and Bumpers............................................................153 FIGURE 013-110 -->Frame...............................................................154 FIGURE 013-210 -->Bumper, Front.......................................................157 FIGURE 013-310 -->Bumper, Rear........................................................158 FIGURE 013-510 -->Body Mounting Hardware..............................................159 GROUP 014 Fuel..........................................................................160 FIGURE 014-110 -->Fuel Tank 2.5L (EPE), 4.0L (ERH) Engine.............................162 FIGURE 014-210 -->Fuel Filler Tube 2.5L (EPE), 4.0L (ERH) Engine......................163 FIGURE 014-310 -->Fuel Lines, Front 2.5L (EPE) Engine.................................164 FIGURE 014-320 -->Fuel Lines, Rear 2.5L (EPE) Engine..................................165 FIGURE 014-335 -->Fuel Lines, Front 4.0L Engine.......................................166 FIGURE 014-340 -->Fuel Lines, Rear 4.0L (ERH) Engine..................................167 FIGURE 014-410 -->Fuel Injection System 2.5L (EPE), 4.0L (ERH) Engine.................168 FIGURE 014-510 -->Fuel Module 2.5L (EPE), 4.0L (ERH) Engine...........................169 FIGURE 014-610 -->Throttle Body 2.5L (EPE), 4.0L (ERH) Engine.........................170 FIGURE 014-710 -->Throttle Controls 2.5L (EPE), 4.0L (ERH) Engine.....................171 FIGURE 014-810 -->Air Cleaner 2.5L (EPE), 4.0L (ERH) Engine...........................172 FIGURE 014-1010-->Speed Control.......................................................173 FIGURE 014-1110-->Accelerator Pedal 2.5L (EPE), 4.0L (ERH) Engine.....................174 GROUP 016 Propeller Shafts and U-Joints.................................................175 FIGURE 016-110 -->Propshaft...........................................................176 GROUP 017 Rear Suspension...............................................................178 FIGURE 017-110 -->Suspension, Rear w/Shock Absorber..................................179 FIGURE 017-210 -->Stabilzer, Rear.....................................................181 GROUP 019 Steering......................................................................182 FIGURE 019-110 -->Wheel, Steering.....................................................183 FIGURE 019-210 -->Column, Steering Upper and Lower....................................184 FIGURE 019-320 -->Gear, Power Steering................................................186 FIGURE 019-410 -->Linkage and Damper..................................................187 FIGURE 019-510 -->Pump,Power Steering.................................................189 FIGURE 019-710 -->Hoses and Reservoir,2.5L Engine.....................................190 FIGURE 019-720 -->Hoses and Reservoir,4.0L Engine.....................................191 GROUP 30RH Automatic Transmission 3 Speed...............................................192 FIGURE 30RH-110 -->Transmisson 30RH (DGD).............................................193 FIGURE 30RH-210 -->Case and Related Parts 30RH (DGD)..................................194 FIGURE 30RH-310 -->Oil Pump 30RH (DGD)................................................196 FIGURE 30RH-410 -->Clutch, Front and Rear 30RH (DGD).................................197 FIGURE 30RH-420 -->Output Shaft 30RH (DGD)............................................199 FIGURE 30RH-510 -->Bands 30RH (DGD)...................................................200 FIGURE 30RH-610 -->Governor 30RH (DGD)................................................201 FIGURE 30RH-710 -->Valve Body 30RH (DGD)..............................................202 FIGURE 30RH-720 -->Servos 30RH (DGD)..................................................203 FIGURE 30RH-730 -->Parking Sprag 30RH (DGD)...........................................204 FIGURE 30RH-1230-->Gearshift Controls 30RH (DGD)......................................205 GROUP 32RH Automatic Transmission 3 Speed...............................................206 FIGURE 32RH-110 -->Transmission 32RH (DGG)............................................207 FIGURE 32RH-210 -->Case and Related Parts 32RH (DGG)..................................208 FIGURE 32RH-310 -->Oil Pump 32RH (DGG)................................................210 FIGURE 32RH-410 -->Clutch, Front and Rear 32RH (DGG)..................................211 FIGURE 32RH-420 -->Output Shaft 32RH (DGG)............................................213 FIGURE 32RH-510 -->Bands 32RH (DGG)...................................................214 FIGURE 32RH-610 -->Governor 32RH (DGG)................................................215 FIGURE 32RH-710 -->Valve Body 32RH (DGG)..............................................216 FIGURE 32RH-720 -->Servos 32RH (DGG)..................................................217 FIGURE 32RH-730 -->Parking Sprag 32RH (DGG)...........................................218 FIGURE 32RH-1230-->Gearshift Controls 32RH (DGG)......................................219 GROUP 3550 Manual Transmission 5 Speed..................................................220 FIGURE 3550-110 -->Transmission (DDD)................................................221 FIGURE 3550-210 -->Case and Extension (DDD)..........................................222 FIGURE 3550-410 -->Gear Train (DDD)...................................................223 FIGURE 3550-910 -->Fork and Rails (DDD)...............................................224 FIGURE 3550-1210-->Gearshift Controls (DDD)...........................................225 GROUP AISIN Manual Transmission 5 Speed.................................................226 FIGURE AISIN-110 -->Transmission (DDQ)................................................227 FIGURE AISIN-210 -->Case and Extension AX5 (DDQ)......................................228 FIGURE AISIN-410 -->Gear Train AX5 (DDQ).............................................229 FIGURE AISIN-910 -->Forks AX5 (DDQ)...................................................231 FIGURE AISIN-1210-->Gearshift Controls (DDQ)..........................................233 GROUP 231 Transfer Case Model 231.......................................................234 FIGURE 231-110 -->Transfer Case Command Trac (DHN)....................................235 FIGURE 231-210 -->Case and Related Parts Command Trac (DHN)...........................236 FIGURE 231-410 -->Gear Train Command Trac (DHN).......................................241 FIGURE 231-910 -->Forks and Rails Command Trac (DHN)..................................245 FIGURE 231-1210-->Gearshift Controls Command Trac (DHN)...............................247 GROUP 21P Speedometer Pinions...........................................................249 FIGURE 21P-110 -->Speedometer Pinion And Housing......................................250 GROUP 022 Wheels, Covers and Jacks......................................................251 FIGURE 022-110 -->Wheels..............................................................252 FIGURE 022-210 -->Caps And Covers.....................................................253 FIGURE 022-310 -->Jack And Storage....................................................254 FIGURE 022-410 -->Wheel, Spare Tailgate Mounted.......................................255 GROUP 23D Wiper/Lock Cylinder and Keys..................................................256 FIGURE 23D-105 -->Lock Cylinders & Keys...............................................257 FIGURE 23D-205 -->Wiper System Front..................................................259 FIGURE 23D-305 -->Rear Wiper System...................................................260 GROUP 024 Air Conditioning & Heater.....................................................261 FIGURE 024-110 -->Hevac Unit..........................................................262 FIGURE 024-205 -->Hoses, Heater 2.5L Engine...........................................265 FIGURE 024-210 -->Hoses, Heater 2.5L Engine, RHD......................................266 FIGURE 024-220 -->Hoses, Heater 4.0L Engine, RHD......................................267 FIGURE 024-225 -->Plumbing, Hevac 2.5L Engine.........................................268 FIGURE 024-230 -->Plumbing, Hevac 2.5L Engine, RHD....................................269 FIGURE 024-235 -->Plumbing, Hevac 4.0L Engine.........................................270 FIGURE 024-240 -->Pluming, Hevac 4.0L Engine, RHD.....................................271 FIGURE 024-245 -->Seals, A/c Condenser................................................272 FIGURE 024-310 -->Control, Heater And A/c.............................................273 FIGURE 024-410 -->Compressor, A/c.....................................................274 FIGURE 024-610 -->Ducts, Heater And A/c...............................................275 GROUP 025 Emission Systems..............................................................276 FIGURE 025-110 -->Emission Labels 2.5L (EPE), 4.0L (ERH) Engine.......................277 FIGURE 025-315 -->Vacuum Canister.....................................................278 FIGURE 025-410 -->Emission Control Vacuum Harness 2.5L (EPE), 4.0 (ERH) Engine........279 FIGURE 025-420 -->Leak Detection Pump.................................................280 GROUP DTJ Doors and Related Parts.......................................................281 FIGURE DTJ-110 -->Door, Full Front Shell And Hinges...................................282 FIGURE DTJ-120 -->Door, Full Front Glass And Regulator................................283 FIGURE DTJ-130 -->Door, Full Front Lock And Controls..................................284 FIGURE DTJ-160 -->Door, Half Front Shell And Hinges...................................285 FIGURE DTJ-170 -->Door, Half Front Lock And Controls..................................286 FIGURE DTJ-510 -->Mirror, Exterior....................................................287 FIGURE DTJ-610 -->Door Weatherstrips And Runs.........................................288 GROUP ETJ Exterior Ornamentation........................................................289 FIGURE ETJ-210 -->Mouldings...........................................................290 FIGURE ETJ-310 -->Decals..............................................................291 GROUP ITJ Interior Trim.................................................................292 FIGURE ITJ-110 -->Sunvisors...........................................................293 FIGURE ITJ-310 -->Carpets And Interior Trim Panels....................................294 FIGURE ITJ-410 -->Door Trim Panels Half Doors & Full Doors............................295 FIGURE ITJ-510 -->Front Seats.........................................................296 FIGURE ITJ-610 -->Seat Assemblies, Seat Covers Rear Seat..............................299 FIGURE ITJ-710 -->Seat Belts..........................................................301 FIGURE ITJ-810 -->Seat Assemblies, Adjusters, Recliners...............................303 GROUP STJ Body Sheet Metal Except Doors.................................................307 FIGURE STJ-210 -->Pan, Floor Front And Rear...........................................309 FIGURE STJ-310 -->Plugs...............................................................310 FIGURE STJ-410 -->Fender And Flare, Front.............................................311 FIGURE STJ-510 -->Hood, Lock, Catches.................................................312 FIGURE STJ-610 -->Panels, Cowl And Dash...............................................313 FIGURE STJ-710 -->Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges.......314 FIGURE STJ-810 -->Panels, Body Side...................................................316 FIGURE STJ-1110-->Soft Top And Windows................................................318 FIGURE STJ-1120-->Top Enclosure, Hard.................................................320 FIGURE STJ-1310-->Tailgate............................................................321 FIGURE STJ-1320-->Add-a-Trunk.........................................................322 FIGURE STJ-1610-->Sport Bar Wrangler..................................................323 End of Catalog............................................................................307
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