2000-2010 Suzuki Swift workshop manual – PDF DOWNLOAD
VIDEO PREVIEW:
IMAGE PREVIEW:
DESCRIPTION:
2000-2010 Suzuki Swift workshop manual – PDF DOWNLOAD
- This manual (Volumes 1 and 2) contains procedures for diagnosis, maintenance, adjustments, minor service operations, replacement of components (Service) and for disassembly and assembly of major components (Unit Repair-Overhaul).
- VOLUME 1 contains General information, Engine, Suspension, Drive/Axle and Brakes sections (Sections 0 – 4). VOLUME 2 contains Transmmision/Transaxle, Steering, HVAC, Restraint, Body/Cab/Accessories and Control Systems sections (Sections 5 – 10). Applicable model: SWIFT (RS415) vehicles on and after following vehicle identification numbers (VINs).
- JSAEZC21S00100001 The contents are classified into sections each of which is given a section number as indicated in the Table of Contents on following page. And on the first page of each individual section is an index of that section. This manual should be kept in a handy place for ready reference of the service work.
- Strict observance of the so specified items will enable one to obtain the full performance of the vehicle. When replacing parts or servicing by disassembling, it is recommended to use SUZUKI genuine parts, tools and service materials as specified in each description.
- All information, illustrations and specifications contained in this literature are based on the latest product information available at the time of publication approval.
- And used as the main subject of description is the vehicle of standard specifications among others. Therefore, note that illustrations may differ from the vehicle being actually serviced. The right is reserved to make changes at any time without notice.
TABLE OF CONTENTS:
2000-2010 Suzuki Swift workshop manual – PDF DOWNLOAD
Suzuki Swift 2005 - 2010 Workshop Manual.pdf................................................................................................................................................................................................. 2 IMPORTANT................................................................................................................................................................................................................................ 2 FOREWORD................................................................................................................................................................................................................................. 3 TABLE OF CONTENTS........................................................................................................................................................................................................................ 5 Precautions.............................................................................................................................................................................................................................. 7 Precautions.......................................................................................................................................................................................................................... 8 Precautions...................................................................................................................................................................................................................... 8 Precautions for Vehicles Equipped with a Supplemental Restraint (Air Bag) System............................................................................................................................................. 8 General Precautions.......................................................................................................................................................................................................... 10 Precautions for Catalytic Converter.......................................................................................................................................................................................... 13 Precautions for Installing Mobile Communication Equipment.................................................................................................................................................................... 13 Precaution for CAN Communication System...................................................................................................................................................................................... 14 Precautions for Electrical Circuit Service................................................................................................................................................................................... 14 Air Bag Warning.............................................................................................................................................................................................................. 16 Air Bag System Service Warning............................................................................................................................................................................................... 16 Fastener Caution............................................................................................................................................................................................................. 16 Suspension Caution........................................................................................................................................................................................................... 16 Wheels and Tires Caution..................................................................................................................................................................................................... 16 Brake Caution................................................................................................................................................................................................................ 17 Repair Instructions.............................................................................................................................................................................................................. 17 Electrical Circuit Inspection Procedure...................................................................................................................................................................................... 17 Intermittent and Poor Connection Inspection.................................................................................................................................................................................. 19 General Information...................................................................................................................................................................................................................... 21 General Information.................................................................................................................................................................................................................. 22 General Description.............................................................................................................................................................................................................. 22 Abbreviations................................................................................................................................................................................................................ 22 Symbols...................................................................................................................................................................................................................... 23 Wire Color Symbols........................................................................................................................................................................................................... 23 Fasteners Information........................................................................................................................................................................................................ 24 Vehicle Lifting Points....................................................................................................................................................................................................... 25 Engine Supporting Points..................................................................................................................................................................................................... 27 Vehicle Identification Number................................................................................................................................................................................................ 28 Engine Identification Number................................................................................................................................................................................................. 28 Transmission Identification Number........................................................................................................................................................................................... 28 Component Location............................................................................................................................................................................................................... 28 Warning, Caution and Information Labels Location............................................................................................................................................................................. 28 Maintenance and Lubrication.......................................................................................................................................................................................................... 30 Precautions...................................................................................................................................................................................................................... 30 Precautions for Maintenance and Lubrication.................................................................................................................................................................................. 30 Scheduled Maintenance............................................................................................................................................................................................................ 30 Maintenance Schedule under Normal Driving Conditions......................................................................................................................................................................... 30 Maintenance Recommended under Severe Driving Conditions...................................................................................................................................................................... 31 Repair Instructions.............................................................................................................................................................................................................. 32 Accessory Drive Belt Inspection.............................................................................................................................................................................................. 32 Accessory Drive Belt Replacement............................................................................................................................................................................................. 33 Valve Lash (Clearance) Inspection............................................................................................................................................................................................ 33 Engine Oil and Filter Change................................................................................................................................................................................................. 33 Engine Coolant Change........................................................................................................................................................................................................ 34 Exhaust System Inspection.................................................................................................................................................................................................... 35 Spark Plugs Replacement...................................................................................................................................................................................................... 35 Air Cleaner Filter Inspection................................................................................................................................................................................................ 35 Air Cleaner Filter Replacement............................................................................................................................................................................................... 35 Fuel Lines and Connections Inspection........................................................................................................................................................................................ 35 Fuel Filter Replacement...................................................................................................................................................................................................... 36 Fuel Tank Inspection......................................................................................................................................................................................................... 36 PCV Valve Inspection......................................................................................................................................................................................................... 36 Fuel Evaporative Emission Control System Inspection.......................................................................................................................................................................... 36 Brake Discs and Pads (Front) Inspection...................................................................................................................................................................................... 36 Brake Drums and Shoes (Rear) Inspection...................................................................................................................................................................................... 36 Brake Hoses and Pipes Inspection............................................................................................................................................................................................. 37 Brake Fluid Replacement...................................................................................................................................................................................................... 37 Brake Lever and Cable Inspection............................................................................................................................................................................................. 37 Clutch fluid Inspection...................................................................................................................................................................................................... 37 Tires Inspection............................................................................................................................................................................................................. 38 Wheel Discs Inspection....................................................................................................................................................................................................... 38 Wheel Bearing Inspection..................................................................................................................................................................................................... 38 Suspension System Inspection................................................................................................................................................................................................. 38 Steering System Inspection................................................................................................................................................................................................... 38 Drive Shaft (Axle) Boots Inspection.......................................................................................................................................................................................... 39 Manual Transaxle Oil Inspection.............................................................................................................................................................................................. 39 Manual Transaxle Oil Replacement............................................................................................................................................................................................. 39 Automatic Transaxle Fluid Level Inspection................................................................................................................................................................................... 40 Automatic Transaxle Fluid Replacement........................................................................................................................................................................................ 40 Automatic Transaxle Fluid Cooler Hose Inspection............................................................................................................................................................................. 40 All Latches, Hinges and Locks Inspection..................................................................................................................................................................................... 40 Air Conditioning Filter (If Equipped) Inspection............................................................................................................................................................................. 41 Air Conditioning Filter (If Equipped) Replacement............................................................................................................................................................................ 41 Final Inspection for Maintenance Service..................................................................................................................................................................................... 41 Specifications................................................................................................................................................................................................................... 42 Tightening Torque Specifications............................................................................................................................................................................................. 42 Special Tools and Equipment...................................................................................................................................................................................................... 42 Recommended Fluids and Lubricants............................................................................................................................................................................................ 42 Special Tool................................................................................................................................................................................................................. 42 Engine................................................................................................................................................................................................................................... 43 Precautions.......................................................................................................................................................................................................................... 48 Precautions...................................................................................................................................................................................................................... 48 Precautions for Engine....................................................................................................................................................................................................... 48 Engine General Information and Diagnosis............................................................................................................................................................................................. 49 Precautions...................................................................................................................................................................................................................... 49 Precautions on Engine Service................................................................................................................................................................................................ 49 Precautions in Diagnosing Trouble............................................................................................................................................................................................ 49 Precautions of ECM Circuit Inspection........................................................................................................................................................................................ 49 General Description.............................................................................................................................................................................................................. 50 Statement on Cleanliness and Care............................................................................................................................................................................................ 50 Engine Diagnosis General Description......................................................................................................................................................................................... 50 On-Board Diagnostic System Description....................................................................................................................................................................................... 50 Engine and Emission Control System Description............................................................................................................................................................................... 53 CAN Communication System Description......................................................................................................................................................................................... 53 Air Intake System Description................................................................................................................................................................................................ 54 Electronic Control System Description........................................................................................................................................................................................ 55 Engine and Emission Control Input / Output Table............................................................................................................................................................................. 61 Schematic and Routing Diagram.................................................................................................................................................................................................... 62 Engine and Emission Control System Diagram................................................................................................................................................................................... 62 Component Location............................................................................................................................................................................................................... 63 Electronic Control System Components Location................................................................................................................................................................................ 63 Diagnostic Information and Procedures............................................................................................................................................................................................ 64 Engine and Emission Control System Check..................................................................................................................................................................................... 64 Malfunction Indicator Lamp (MIL) Check....................................................................................................................................................................................... 67 DTC Check.................................................................................................................................................................................................................... 67 DTC Clearance................................................................................................................................................................................................................ 68 DTC Table.................................................................................................................................................................................................................... 68 Fail-Safe Table.............................................................................................................................................................................................................. 72 Scan Tool Data............................................................................................................................................................................................................... 72 Visual Inspection............................................................................................................................................................................................................ 76 Engine Basic Inspection...................................................................................................................................................................................................... 77 Engine Symptom Diagnosis..................................................................................................................................................................................................... 80 Malfunction Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine Stop (but Engine Can Be Started).............................................................................................................. 86 Malfunction Indicator Lamp Remains ON after Engine Starts.................................................................................................................................................................... 88 DTC P0010: Camshaft Position Actuator Circuit................................................................................................................................................................................ 90 DTC P0011 / P0012: Camshaft Position - Timing Over-Advanced or System Performance / -Retarded................................................................................................................................ 92 DTC P0031 / P0032: HO2S Heater Control Circuit Low / High (Sensor-1)......................................................................................................................................................... 94 DTC P0037 / P0038: HO2S Heater Control Circuit Low / High (Sensor-2)......................................................................................................................................................... 96 DTC P0101: Mass Air Flow Circuit Range / Performance......................................................................................................................................................................... 98 DTC P0102: Mass Air Flow Circuit Low Input................................................................................................................................................................................... 102 DTC P0103: Mass Air Flow Circuit High Input.................................................................................................................................................................................. 104 DTC P0106: Manifold Absolute Pressure Range / Performance.................................................................................................................................................................... 106 DTC P0107: Manifold Absolute Pressure Circuit Low Input...................................................................................................................................................................... 108 DTC P0108: Manifold Absolute Pressure Circuit High Input..................................................................................................................................................................... 110 DTC P0111: Intake Air Temperature Circuit Range / Performance................................................................................................................................................................ 112 DTC P0112: Intake Air Temperature Sensor Circuit Low......................................................................................................................................................................... 115 DTC P0113: Intake Air Temperature Sensor Circuit High........................................................................................................................................................................ 118 DTC P0116: Engine Coolant Temperature Circuit Range / Performance............................................................................................................................................................ 121 DTC P0117: Engine Coolant Temperature Circuit Low............................................................................................................................................................................ 124 DTC P0118: Engine Coolant Temperature Circuit High........................................................................................................................................................................... 126 DTC P0121: Throttle Position Sensor Circuit Range / Performance.............................................................................................................................................................. 128 DTC P0122: Throttle Position Sensor Circuit Low.............................................................................................................................................................................. 133 DTC P0123: Throttle Position Sensor Circuit High............................................................................................................................................................................. 136 DTC P0131 / P0132: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-1)............................................................................................................................................ 139 DTC P0133: O2 Sensor (HO2S) Circuit Slow Response (Sensor-1)................................................................................................................................................................. 142 DTC P0134: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-1).......................................................................................................................................................... 143 DTC P0137 / P0138: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-2)............................................................................................................................................ 146 DTC P0140: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-2).......................................................................................................................................................... 149 DTC P0171 / P0172: Fuel System Too Lean / Rich............................................................................................................................................................................... 151 DTC P0300 / P0301 / P0302 / P0303 / P0304: Random Misfire Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected...................................................................................... 153 DTC P0327 / P0328: Knock Sensor Circuit Low / High........................................................................................................................................................................... 155 DTC P0335: Crankshaft Position (CKP) Sensor Circuit.......................................................................................................................................................................... 157 DTC P0340: Camshaft Position (CMP) Sensor Circuit............................................................................................................................................................................ 159 DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected / Excessive Detected................................................................................................................................. 162 DTC P0403: Exhaust Gas Recirculation Control Circuit......................................................................................................................................................................... 165 DTC P0420: Catalyst System Efficiency below Threshold........................................................................................................................................................................ 167 DTC P0443: Evaporative Emission System Purge Control Valve Circuit........................................................................................................................................................... 169 DTC P0462: Fuel Level Sensor Circuit Low..................................................................................................................................................................................... 171 DTC P0463: Fuel Level Sensor Circuit High.................................................................................................................................................................................... 173 DTC P0480: Fan 1 (Radiator Cooling Fan) Control Circuit...................................................................................................................................................................... 175 DTC P0500: Vehicle Speed Sensor (VSS) Malfunction............................................................................................................................................................................ 179 DTC P0505: Idle Air Control System........................................................................................................................................................................................... 182 DTC P0532: A/C Refrigerant Pressure Sensor Circuit Low....................................................................................................................................................................... 184 DTC P0533: A/C Refrigerant Pressure Sensor Circuit High...................................................................................................................................................................... 186 DTC P0601 / P0602: Internal Control Module Memory Check Sum Error / Control Module Programming Error......................................................................................................................... 188 DTC P0616: Starter Relay Circuit Low......................................................................................................................................................................................... 189 DTC P0617: Starter Relay Circuit High........................................................................................................................................................................................ 190 DTC P1510: ECM Back-Up Power Supply Malfunction.............................................................................................................................................................................. 192 DTC P1603: TCM Trouble Code Detected......................................................................................................................................................................................... 193 DTC P1674: CAN Communication (Bus Off Error)................................................................................................................................................................................. 194 DTC P1675: CAN Communication (Transmission Error)............................................................................................................................................................................ 198 DTC P1676: CAN Communication (Reception Error for TCM)....................................................................................................................................................................... 201 DTC P1678: CAN Communication (Reception Error for BCM)....................................................................................................................................................................... 204 DTC P2227 / P2228 / P2229: Barometric Pressure Circuit Malfunction........................................................................................................................................................... 206 Inspection of ECM and Its Circuits........................................................................................................................................................................................... 208 ECM Power and Ground Circuit Check........................................................................................................................................................................................... 225 Fuel Injector Circuit Check.................................................................................................................................................................................................. 228 Fuel Pump and Its Circuit Check.............................................................................................................................................................................................. 230 Fuel Pressure Check.......................................................................................................................................................................................................... 233 Idle Air Control System Check................................................................................................................................................................................................ 234 A/C System Circuits Check.................................................................................................................................................................................................... 236 Electric Load Signal Circuit Check........................................................................................................................................................................................... 240 Radiator cooling fan Low Speed Control System Check.......................................................................................................................................................................... 241 Radiator cooling fan High Speed Control System Check......................................................................................................................................................................... 243 Repair Instructions.............................................................................................................................................................................................................. 246 Idle Speed / Idle Air Control (IAC) Duty Inspection.......................................................................................................................................................................... 246 Special Tools and Equipment...................................................................................................................................................................................................... 247 Special Tool................................................................................................................................................................................................................. 247 Aux. Emission Control Devices........................................................................................................................................................................................................ 248 Diagnostic Information and Procedures............................................................................................................................................................................................ 248 EGR System Inspection........................................................................................................................................................................................................ 248 Repair Instructions.............................................................................................................................................................................................................. 248 EVAP Canister Purge Inspection............................................................................................................................................................................................... 248 EVAP Canister Purge Valve and Its Circuit Inspection......................................................................................................................................................................... 248 Vacuum Passage Inspection.................................................................................................................................................................................................... 249 Vacuum Hose Inspection....................................................................................................................................................................................................... 250 EVAP Canister Purge Valve Inspection......................................................................................................................................................................................... 250 EVAP Canister Inspection..................................................................................................................................................................................................... 250 EGR Valve Removal and Installation........................................................................................................................................................................................... 251 EGR Valve Inspection......................................................................................................................................................................................................... 251 PCV Hose Inspection.......................................................................................................................................................................................................... 251 PCV Valve Inspection......................................................................................................................................................................................................... 251 Special Tools and Equipment...................................................................................................................................................................................................... 252 Special Tool................................................................................................................................................................................................................. 252 Engine Electrical Devices............................................................................................................................................................................................................ 253 Repair Instructions.............................................................................................................................................................................................................. 253 Idle Air Control (IAC) Valve Operation Inspection............................................................................................................................................................................ 253 Idle Air Control (IAC) Valve On-Vehicle Inspection........................................................................................................................................................................... 253 Idle Air Control (IAC) Valve Removal and Installation........................................................................................................................................................................ 254 Engine Control Module (ECM) Removal and Installation......................................................................................................................................................................... 254 Manifold Absolute Pressure (MAP) Sensor Inspection........................................................................................................................................................................... 255 Throttle Position (TP) Sensor On-Vehicle Inspection.......................................................................................................................................................................... 255 Throttle Position (TP) Sensor Removal and Installation....................................................................................................................................................................... 256 Engine Coolant Temperature (ECT) Sensor Removal and Installation............................................................................................................................................................. 256 Engine Coolant Temperature (ECT) Sensor Inspection........................................................................................................................................................................... 257 Heated Oxygen Sensor (HO2S-1 and HO2S-2) Heater On-Vehicle Inspection........................................................................................................................................................ 257 Heated Oxygen Sensor (HO2S-1 and HO2S-2) Removal and Installation............................................................................................................................................................ 257 Camshaft Position (CMP) Sensor Removal and Installation...................................................................................................................................................................... 258 Camshaft Position (CMP) Sensor Inspection.................................................................................................................................................................................... 258 Crankshaft Position (CKP) Sensor Removal and Installation.................................................................................................................................................................... 259 Crankshaft Position (CKP) Sensor Inspection.................................................................................................................................................................................. 259 Vehicle Speed Sensor (VSS) Inspection (M/T model)............................................................................................................................................................................ 260 Knock Sensor Removal and Installation........................................................................................................................................................................................ 260 Main Relay, Fuel Pump Relay, Starting Motor Control Relay and Throttle Actuator Control Relay Inspection..................................................................................................................... 261 Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor On-Vehicle Inspection............................................................................................................................................ 261 Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Removal and Installation......................................................................................................................................... 262 Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Inspection....................................................................................................................................................... 262 Specifications................................................................................................................................................................................................................... 263 Tightening Torque Specifications............................................................................................................................................................................................. 263 Special Tools and Equipment...................................................................................................................................................................................................... 263 Special Tool................................................................................................................................................................................................................. 263 Engine Mechanical.................................................................................................................................................................................................................... 264 General Description.............................................................................................................................................................................................................. 264 Engine Construction Description.............................................................................................................................................................................................. 264 Camshaft Position Control (VVT Variable Valve Timing) System Description..................................................................................................................................................... 264 Diagnostic Information and Procedures............................................................................................................................................................................................ 267 Compression Check............................................................................................................................................................................................................ 267 Engine Vacuum Check.......................................................................................................................................................................................................... 268 Valve Lash (Clearance) Inspection............................................................................................................................................................................................ 269 Repair Instructions.............................................................................................................................................................................................................. 271 Air Cleaner Element Removal and Installation................................................................................................................................................................................. 271 Air Cleaner Element Inspection and Cleaning.................................................................................................................................................................................. 272 Cylinder Head Cover Removal and Installation................................................................................................................................................................................. 272 Accelerator Cable Adjustment................................................................................................................................................................................................. 274 Throttle Body Components..................................................................................................................................................................................................... 274 Throttle Body On-Vehicle Inspection.......................................................................................................................................................................................... 275 Throttle Body Removal and Installation....................................................................................................................................................................................... 275 Throttle Body Cleaning....................................................................................................................................................................................................... 276 Throttle Body and Intake Manifold Components................................................................................................................................................................................. 277 Intake Manifold Removal and Installation..................................................................................................................................................................................... 278 Engine Mountings Components.................................................................................................................................................................................................. 279 Engine Assembly Removal and Installation..................................................................................................................................................................................... 280 Timing Chain Cover Components................................................................................................................................................................................................ 283 Timing Chain Cover Removal and Installation.................................................................................................................................................................................. 284 Timing Chain Cover Inspection................................................................................................................................................................................................ 286 Oil Control Valve Removal and Installation................................................................................................................................................................................... 286 Oil Control Valve Inspection................................................................................................................................................................................................. 287 Timing Chain and Chain Tensioner Components.................................................................................................................................................................................. 287 Timing Chain and Chain Tensioner Removal and Installation.................................................................................................................................................................... 288 Timing Chain and Chain Tensioner Inspection.................................................................................................................................................................................. 290 Camshaft, Tappet and Shim Components......................................................................................................................................................................................... 291 Camshaft, Tappet and Shim Removal and Installation........................................................................................................................................................................... 292 Camshaft, Tappet and Shim Inspection......................................................................................................................................................................................... 294 Valves and Cylinder Head Components.......................................................................................................................................................................................... 297 Valves and Cylinder Head Removal and Installation............................................................................................................................................................................ 298 Valves and Cylinder Head Disassembly and Assembly............................................................................................................................................................................ 300 Valves and Valve Guides Inspection........................................................................................................................................................................................... 302 Cylinder Head Inspection..................................................................................................................................................................................................... 305 Valve Spring Inspection...................................................................................................................................................................................................... 305 Pistons, Piston Rings, Connecting Rods and Cylinders Components.............................................................................................................................................................. 306 Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation................................................................................................................................................ 307 Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly................................................................................................................................................ 308 Cylinders, Pistons and Piston Rings Inspection............................................................................................................................................................................... 309 Piston Pins and Connecting Rods Inspection................................................................................................................................................................................... 311 Crank Pin and Connecting Rod Bearings Inspection............................................................................................................................................................................. 312 Main Bearings, Crankshaft and Cylinder Block Components...................................................................................................................................................................... 316 Main Bearings, Crankshaft and Cylinder Block Removal and Installation........................................................................................................................................................ 317 Crankshaft Inspection........................................................................................................................................................................................................ 319 Main Bearings Inspection..................................................................................................................................................................................................... 321 Sensor Plate Inspection...................................................................................................................................................................................................... 326 Rear Oil Seal Inspection..................................................................................................................................................................................................... 326 Flywheel Inspection.......................................................................................................................................................................................................... 326 Cylinder Block Inspection.................................................................................................................................................................................................... 326 Specifications................................................................................................................................................................................................................... 327 Tightening Torque Specifications............................................................................................................................................................................................. 327 Special Tools and Equipment...................................................................................................................................................................................................... 328 Recommended Service Material................................................................................................................................................................................................. 328 Special Tool................................................................................................................................................................................................................. 328 Engine Lubrication System............................................................................................................................................................................................................ 330 General Description.............................................................................................................................................................................................................. 330 Engine Lubrication Description............................................................................................................................................................................................... 330 Diagnostic Information and Procedures............................................................................................................................................................................................ 332 Oil Pressure Check........................................................................................................................................................................................................... 332 Repair Instructions.............................................................................................................................................................................................................. 333 Oil Pan and Oil Pump Strainer Components..................................................................................................................................................................................... 333 Oil Pan and Oil Pump Strainer Removal and Installation....................................................................................................................................................................... 334 Oil Pan and Oil Pump Strainer Cleaning....................................................................................................................................................................................... 335 Oil Pump Components.......................................................................................................................................................................................................... 336 Oil Pump Removal and Installation............................................................................................................................................................................................ 336 Oil Pump Disassembly and Reassembly.......................................................................................................................................................................................... 336 Oil Pump Inspection.......................................................................................................................................................................................................... 337 Specifications................................................................................................................................................................................................................... 339 Tightening Torque Specifications............................................................................................................................................................................................. 339 Special Tools and Equipment...................................................................................................................................................................................................... 339 Recommended Service Material................................................................................................................................................................................................. 339 Special Tool................................................................................................................................................................................................................. 339 Engine Cooling System................................................................................................................................................................................................................ 340 General Description.............................................................................................................................................................................................................. 340 Cooling System Description................................................................................................................................................................................................... 340 Coolant Description.......................................................................................................................................................................................................... 340 Schematic and Routing Diagram.................................................................................................................................................................................................... 341 Coolant Circulation.......................................................................................................................................................................................................... 341 Diagnostic Information and Procedures............................................................................................................................................................................................ 342 Engine Cooling Symptom Diagnosis............................................................................................................................................................................................. 342 Repair Instructions.............................................................................................................................................................................................................. 343 Cooling System Components.................................................................................................................................................................................................... 343 Coolant Level Check.......................................................................................................................................................................................................... 344 Engine Cooling System Inspection and Cleaning................................................................................................................................................................................ 344 Cooling System Draining...................................................................................................................................................................................................... 344 Cooling System Flush and Refill.............................................................................................................................................................................................. 345 Cooling Water Pipes or Hoses Removal and Installation........................................................................................................................................................................ 346 Thermostat Removal and Installation.......................................................................................................................................................................................... 346 Thermostat Inspection........................................................................................................................................................................................................ 347 Radiator Cooling Fan Motor On-Vehicle Inspection............................................................................................................................................................................. 347 Radiator Cooling Fan Relay Inspection........................................................................................................................................................................................ 348 Radiator Cooling Fan Removal and Installation................................................................................................................................................................................ 348 Radiator On-Vehicle Inspection and Cleaning.................................................................................................................................................................................. 348 Radiator Removal and Installation............................................................................................................................................................................................ 349 Water Pump / Generator Drive Belt Tension Inspection and Adjustment.......................................................................................................................................................... 349 Water Pump / Generator Drive Belt Removal and Installation................................................................................................................................................................... 350 Water Pump Removal and Installation.......................................................................................................................................................................................... 350 Water Pump Inspection........................................................................................................................................................................................................ 351 Specifications................................................................................................................................................................................................................... 351 Tightening Torque Specifications............................................................................................................................................................................................. 351 Special Tools and Equipment...................................................................................................................................................................................................... 351 Recommended Service Material................................................................................................................................................................................................. 351 Fuel System.......................................................................................................................................................................................................................... 352 Precautions...................................................................................................................................................................................................................... 352 Precautions on Fuel System Service........................................................................................................................................................................................... 352 General Description.............................................................................................................................................................................................................. 352 Fuel System Description...................................................................................................................................................................................................... 352 Fuel Delivery System Description............................................................................................................................................................................................. 352 Fuel Pump Description........................................................................................................................................................................................................ 353 Schematic and Routing Diagram.................................................................................................................................................................................................... 353 Fuel Delivery System Diagram................................................................................................................................................................................................. 353 Diagnostic Information and Procedures............................................................................................................................................................................................ 353 Fuel Pressure Inspection..................................................................................................................................................................................................... 353 Fuel Cut Operation Inspection................................................................................................................................................................................................ 354 Repair Instructions.............................................................................................................................................................................................................. 355 Fuel System Components....................................................................................................................................................................................................... 355 Fuel Hose Disconnecting and Reconnecting..................................................................................................................................................................................... 356 Fuel Pressure Relief Procedure............................................................................................................................................................................................... 358 Fuel Leakage Check Procedure................................................................................................................................................................................................. 358 Fuel Lines On-Vehicle Inspection............................................................................................................................................................................................. 358 Fuel Pipe Removal and Installation........................................................................................................................................................................................... 358 Fuel Injector On-Vehicle Inspection.......................................................................................................................................................................................... 359 Fuel Injector Removal and Installation....................................................................................................................................................................................... 359 Fuel Injector Inspection..................................................................................................................................................................................................... 360 Fuel Filler Cap Inspection................................................................................................................................................................................................... 361 Fuel Tank Inlet Valve Removal and Installation............................................................................................................................................................................... 362 Fuel Tank Inlet Valve Inspection............................................................................................................................................................................................. 363 Fuel Tank Removal and Installation........................................................................................................................................................................................... 363 Fuel Tank Inspection......................................................................................................................................................................................................... 364 Fuel Tank Purging Procedure.................................................................................................................................................................................................. 364 Fuel Pump On-Vehicle Inspection.............................................................................................................................................................................................. 365 Fuel Pump Assembly Removal and Installation.................................................................................................................................................................................. 365 Fuel Level Sensor Removal and Installation................................................................................................................................................................................... 366 Fuel Pump Inspection......................................................................................................................................................................................................... 367 Specifications................................................................................................................................................................................................................... 367 Tightening Torque Specifications............................................................................................................................................................................................. 367 Special Tools and Equipment...................................................................................................................................................................................................... 368 Special Tool................................................................................................................................................................................................................. 368 Ignition System...................................................................................................................................................................................................................... 369 General Description.............................................................................................................................................................................................................. 369 Ignition System Construction................................................................................................................................................................................................. 369 Schematic and Routing Diagram.................................................................................................................................................................................................... 370 Ignition System Wiring Circuit Diagram....................................................................................................................................................................................... 370 Component Location............................................................................................................................................................................................................... 371 Ignition System Components Location.......................................................................................................................................................................................... 371 Diagnostic Information and Procedures............................................................................................................................................................................................ 372 Ignition System Symptom Diagnosis............................................................................................................................................................................................ 372 Reference Waveform of Ignition System........................................................................................................................................................................................ 372 Ignition System Check........................................................................................................................................................................................................ 373 Ignition Spark Test.......................................................................................................................................................................................................... 374 Repair Instructions.............................................................................................................................................................................................................. 375 High-Tension Cord Removal and Installation................................................................................................................................................................................... 375 High-Tension Cord Inspection................................................................................................................................................................................................. 375 Spark Plug Removal and Installation.......................................................................................................................................................................................... 376 Spark Plug Inspection........................................................................................................................................................................................................ 376 Ignition Coil Assembly (Including ignitor) Removal and Installation.......................................................................................................................................................... 376 Ignition Coil Assembly (Including ignitor) Inspection........................................................................................................................................................................ 377 Ignition Timing Inspection................................................................................................................................................................................................... 377 Specifications................................................................................................................................................................................................................... 378 Tightening Torque Specifications............................................................................................................................................................................................. 378 Special Tools and Equipment...................................................................................................................................................................................................... 378 Special Tool................................................................................................................................................................................................................. 378 Starting System...................................................................................................................................................................................................................... 379 Schematic and Routing Diagram.................................................................................................................................................................................................... 379 Cranking System Circuit Diagram.............................................................................................................................................................................................. 379 Diagnostic Information and Procedures............................................................................................................................................................................................ 379 Cranking System Symptom Diagnosis............................................................................................................................................................................................ 379 Cranking System Test......................................................................................................................................................................................................... 381 Repair Instructions.............................................................................................................................................................................................................. 382 Starting Motor Dismounting and Remounting.................................................................................................................................................................................... 382 Starting Motor Components.................................................................................................................................................................................................... 383 Starting Motor Inspection.................................................................................................................................................................................................... 384 Specifications................................................................................................................................................................................................................... 387 Cranking System Specifications............................................................................................................................................................................................... 387 Tightening Torque Specifications............................................................................................................................................................................................. 387 Special Tools and Equipment...................................................................................................................................................................................................... 387 Recommended Service Material................................................................................................................................................................................................. 387 Charging System...................................................................................................................................................................................................................... 388 General Description.............................................................................................................................................................................................................. 388 Battery Description.......................................................................................................................................................................................................... 388 Generator Description........................................................................................................................................................................................................ 389 Diagnostic Information and Procedures............................................................................................................................................................................................ 390 Battery Inspection........................................................................................................................................................................................................... 390 Generator Symptom Diagnosis.................................................................................................................................................................................................. 390 Generator Test (Undercharged Battery Check).................................................................................................................................................................................. 391 Generator Test (Overcharged Battery Check)................................................................................................................................................................................... 392 Repair Instructions.............................................................................................................................................................................................................. 393 Jump Starting in Case of Emergency........................................................................................................................................................................................... 393 Battery Dismounting and Remounting........................................................................................................................................................................................... 393 Generator Dismounting and Remounting......................................................................................................................................................................................... 394 Generator Components......................................................................................................................................................................................................... 395 Generator Inspection......................................................................................................................................................................................................... 396 Specifications................................................................................................................................................................................................................... 398 Charging System Specifications............................................................................................................................................................................................... 398 Tightening Torque Specifications............................................................................................................................................................................................. 398 Exhaust System....................................................................................................................................................................................................................... 399 General Description.............................................................................................................................................................................................................. 399 Exhaust System Description................................................................................................................................................................................................... 399 Diagnostic Information and Procedures............................................................................................................................................................................................ 399 Exhaust System Check......................................................................................................................................................................................................... 399 Repair Instructions.............................................................................................................................................................................................................. 400 Exhaust System Components.................................................................................................................................................................................................... 400 Exhaust Manifold Removal and Installation.................................................................................................................................................................................... 401 Exhaust Pipe and Muffler Removal and Installation............................................................................................................................................................................ 402 Specifications................................................................................................................................................................................................................... 403 Tightening Torque Specifications............................................................................................................................................................................................. 403 Suspension............................................................................................................................................................................................................................... 405 Precautions.......................................................................................................................................................................................................................... 407 Precautions...................................................................................................................................................................................................................... 407 Precautions on Suspension.................................................................................................................................................................................................... 407 Suspension General Diagnosis......................................................................................................................................................................................................... 408 Diagnostic Information and Procedures............................................................................................................................................................................................ 408 Suspension, Wheels and Tires Symptom Diagnosis............................................................................................................................................................................... 408 Specifications................................................................................................................................................................................................................... 410 Wheel Alignment Specifications............................................................................................................................................................................................... 410 Front Suspension..................................................................................................................................................................................................................... 411 General Description.............................................................................................................................................................................................................. 411 Front Suspension Construction................................................................................................................................................................................................ 411 Front Wheel Alignment Construction........................................................................................................................................................................................... 412 Repair Instructions.............................................................................................................................................................................................................. 412 Front Wheel Alignment Inspection and Adjustment.............................................................................................................................................................................. 412 Front Strut Assembly Components.............................................................................................................................................................................................. 414 Front Strut Assembly Removal and Installation................................................................................................................................................................................ 414 Front Strut Assembly Disassembly and Assembly................................................................................................................................................................................ 416 Front Strut Assembly Check................................................................................................................................................................................................... 417 Front Wheel Hub and Steering Knuckle Components.............................................................................................................................................................................. 418 Front Wheel Hub, Steering Knuckle and Wheel Bearing Removal and Installation................................................................................................................................................. 418 Front Wheel Hub, Disc, Nut and Bearing Check................................................................................................................................................................................. 422 Suspension Control Arm / Bushing Removal and Installation.................................................................................................................................................................... 422 Suspension Control Arm / Bushing Disassembly and Assembly.................................................................................................................................................................... 423 Suspension Control Arm / Steering Knuckle Check.............................................................................................................................................................................. 424 Suspension Control Arm Bushing Check......................................................................................................................................................................................... 424 Suspension Control Arm Joint Check........................................................................................................................................................................................... 424 Front Suspension Frame, Stabilizer Bar and/or Bushings Components............................................................................................................................................................ 425 Front Suspension Frame, Stabilizer Bar and/or Bushings Removal and Installation.............................................................................................................................................. 425 Front Suspension Frame Check................................................................................................................................................................................................. 428 Front Stabilizer Bar, Bushing and/or Joint Check............................................................................................................................................................................. 429 Front Suspension Fasteners Check............................................................................................................................................................................................. 429 Specifications................................................................................................................................................................................................................... 429 Tightening Torque Specifications............................................................................................................................................................................................. 429 Special Tools and Equipment...................................................................................................................................................................................................... 430 Special Tool................................................................................................................................................................................................................. 430 Rear Suspension...................................................................................................................................................................................................................... 431 General Description.............................................................................................................................................................................................................. 431 Rear Suspension Construction................................................................................................................................................................................................. 431 Component Location............................................................................................................................................................................................................... 432 Rear Suspension Component Location........................................................................................................................................................................................... 432 Repair Instructions.............................................................................................................................................................................................................. 433 Rear Shock Absorber Removal and Installation................................................................................................................................................................................. 433 Rear Shock Absorber Inspection............................................................................................................................................................................................... 434 Rear Shock Absorber Bush Removal and Installation............................................................................................................................................................................ 434 Rear Shock Absorber Bush Inspection.......................................................................................................................................................................................... 435 Coil Spring Removal and Installation......................................................................................................................................................................................... 435 Spring Upper Seat / Spring Lower Seat Inspection............................................................................................................................................................................. 436 Spring Upper Seat and Lower Seat Removal and Installation.................................................................................................................................................................... 436 Rear Axle Removal and Installation........................................................................................................................................................................................... 437 Trailing Arm, Rear Axle and Coil Spring Inspection........................................................................................................................................................................... 440 Rear Axle Bush Inspection.................................................................................................................................................................................................... 440 Wheel Bearing and Wheel Stud Bolt Removal and Installation................................................................................................................................................................... 441 Rear Wheel Disc, Nut and Bearing Inspection.................................................................................................................................................................................. 442 Spindle Removal and Installation............................................................................................................................................................................................. 442 Spindle Inspection........................................................................................................................................................................................................... 443 Rear Suspension Fasteners Inspection......................................................................................................................................................................................... 443 Specifications................................................................................................................................................................................................................... 444 Tightening Torque Specifications............................................................................................................................................................................................. 444 Special Tools and Equipment...................................................................................................................................................................................................... 444 Special Tool................................................................................................................................................................................................................. 444 Wheels and Tires..................................................................................................................................................................................................................... 445 General Description.............................................................................................................................................................................................................. 445 Tires Description............................................................................................................................................................................................................ 445 Wheels Description........................................................................................................................................................................................................... 446 Irregular and/or Premature Wear Description.................................................................................................................................................................................. 446 Wear Indicators Description.................................................................................................................................................................................................. 447 Radial Tire Waddle Description............................................................................................................................................................................................... 447 Radial Tire Lead / Pull Description.......................................................................................................................................................................................... 448 Balancing Wheels Description................................................................................................................................................................................................. 448 Repair Instructions.............................................................................................................................................................................................................. 449 General Balance Procedures................................................................................................................................................................................................... 449 Tire Rotation................................................................................................................................................................................................................ 449 Wheel Removal and Installation............................................................................................................................................................................................... 450 Tire Mounting and Dismounting................................................................................................................................................................................................ 450 Tire Repair.................................................................................................................................................................................................................. 450 Specifications................................................................................................................................................................................................................... 451 Wheels and Tires Specifications.............................................................................................................................................................................................. 451 Tightening Torque Specifications............................................................................................................................................................................................. 451 Driveline / Axle......................................................................................................................................................................................................................... 453 Drive Shaft / Axle................................................................................................................................................................................................................... 454 General Description.............................................................................................................................................................................................................. 454 Front Drive Shaft Construction............................................................................................................................................................................................... 454 Component Location............................................................................................................................................................................................................... 454 Front Drive Shaft Assembly Components Location............................................................................................................................................................................... 454 Diagnostic Information and Procedures............................................................................................................................................................................................ 455 Front Drive Shaft Symptom Diagnosis.......................................................................................................................................................................................... 455 Repair Instructions.............................................................................................................................................................................................................. 455 Front Drive Shaft Components................................................................................................................................................................................................. 455 Front Drive Shaft Assembly On-Vehicle Inspection............................................................................................................................................................................. 456 Front Drive Shaft Assembly Removal and Installation.......................................................................................................................................................................... 456 Front Drive Shaft Disassembly and Assembly................................................................................................................................................................................... 457 Center Shaft and Center Bearing Support Disassembly and Assembly............................................................................................................................................................. 460 Front Drive Shaft Inspection................................................................................................................................................................................................. 462 Specifications................................................................................................................................................................................................................... 462 Tightening Torque Specifications............................................................................................................................................................................................. 462 Special Tools and Equipment...................................................................................................................................................................................................... 463 Recommended Service Material................................................................................................................................................................................................. 463 Special Tool................................................................................................................................................................................................................. 463 Brakes................................................................................................................................................................................................................................... 465 Precautions.......................................................................................................................................................................................................................... 467 Precautions...................................................................................................................................................................................................................... 467 Precautions for Brakes....................................................................................................................................................................................................... 467 Brake Control System and Diagnosis................................................................................................................................................................................................... 468 Precautions...................................................................................................................................................................................................................... 468 Precautions on Brake......................................................................................................................................................................................................... 468 General Description.............................................................................................................................................................................................................. 468 Brakes Construction.......................................................................................................................................................................................................... 468 Front Brake Hose / Pipe Construction......................................................................................................................................................................................... 469 Rear Brake Hose / Pipe Construction.......................................................................................................................................................................................... 470 Diagnostic Information and Procedures............................................................................................................................................................................................ 470 Brakes Diagnosis Note........................................................................................................................................................................................................ 470 Brakes Symptom Diagnosis..................................................................................................................................................................................................... 471 Repair Instructions.............................................................................................................................................................................................................. 473 Brake Pedal Free Height Inspection........................................................................................................................................................................................... 473 Brake Pedal Play Inspection.................................................................................................................................................................................................. 473 Excessive Pedal Travel Inspection............................................................................................................................................................................................ 473 Master Cylinder and Brake Fluid Level Inspection............................................................................................................................................................................. 474 Stop Light Switch Adjustment................................................................................................................................................................................................. 474 Air Bleeding of Brake System................................................................................................................................................................................................. 474 Front Brake Hose / Pipe Removal and Installation............................................................................................................................................................................. 475 Rear Brake Hose / Pipe Removal and Installation.............................................................................................................................................................................. 476 Brake Hose and Pipe Inspection............................................................................................................................................................................................... 476 Master Cylinder Components................................................................................................................................................................................................... 476 Master Cylinder Reservoir Removal and Installation........................................................................................................................................................................... 477 Master Cylinder Assembly Removal and Installation............................................................................................................................................................................ 478 Master Cylinder Assembly Disassembly and Assembly............................................................................................................................................................................ 479 Master Cylinder Assembly Inspection.......................................................................................................................................................................................... 480 Brake Booster Components..................................................................................................................................................................................................... 480 Booster Operation Inspection................................................................................................................................................................................................. 481 Brake Booster Removal and Installation....................................................................................................................................................................................... 482 Brake Booster Inspection and Adjustment...................................................................................................................................................................................... 483 Specifications................................................................................................................................................................................................................... 483 Tightening Torque Specifications............................................................................................................................................................................................. 483 Special Tools and Equipment...................................................................................................................................................................................................... 483 Recommended Service Material................................................................................................................................................................................................. 483 Front Brakes......................................................................................................................................................................................................................... 484 Repair Instructions.............................................................................................................................................................................................................. 484 Front Disc Brake Components.................................................................................................................................................................................................. 484 Front Disc Brake Pad On-Vehicle Inspection................................................................................................................................................................................... 485 Front Disc Brake Pad Removal and Installation................................................................................................................................................................................ 485 Front Disc Brake Pad Inspection.............................................................................................................................................................................................. 486 Front Disc Brake Caliper Removal and Installation............................................................................................................................................................................ 486 Front Disc Brake Caliper Disassembly and Assembly............................................................................................................................................................................ 487 Front Disc Brake Caliper Inspection.......................................................................................................................................................................................... 489 Front Brake Disc Removal and Installation.................................................................................................................................................................................... 489 Front Brake Disc Inspection.................................................................................................................................................................................................. 490 Specifications................................................................................................................................................................................................................... 491 Tightening Torque Specifications............................................................................................................................................................................................. 491 Special Tools and Equipment...................................................................................................................................................................................................... 491 Recommended Service Material................................................................................................................................................................................................. 491 Special Tool................................................................................................................................................................................................................. 491 Rear Brakes.......................................................................................................................................................................................................................... 492 Repair Instructions.............................................................................................................................................................................................................. 492 Rear Drum Brake Components................................................................................................................................................................................................... 492 Rear Brake Drum Removal and Installation..................................................................................................................................................................................... 492 Rear Brake Drum and Shoe Inspection.......................................................................................................................................................................................... 494 ABS Sensor Ring Removal and Installation (If Equipped)....................................................................................................................................................................... 494 ABS Sensor Ring Inspection................................................................................................................................................................................................... 495 Rear Brake Shoe Removal and Installation..................................................................................................................................................................................... 495 Rear Brake Shoe Inspection................................................................................................................................................................................................... 496 Wheel Cylinder Removal and Installation...................................................................................................................................................................................... 496 Wheel Cylinder Inspection.................................................................................................................................................................................................... 497 Brake Back Plate Removal and Installation.................................................................................................................................................................................... 497 Specifications................................................................................................................................................................................................................... 499 Tightening Torque Specifications............................................................................................................................................................................................. 499 Special Tools and Equipment...................................................................................................................................................................................................... 499 Recommended Service Material................................................................................................................................................................................................. 499 Special Tool................................................................................................................................................................................................................. 499 Parking Brake........................................................................................................................................................................................................................ 500 General Description.............................................................................................................................................................................................................. 500 Parking Brake Cable Construction............................................................................................................................................................................................. 500 Repair Instructions.............................................................................................................................................................................................................. 501 Parking Brake Inspection and Adjustment...................................................................................................................................................................................... 501 Parking Brake Cable Removal and Installation................................................................................................................................................................................. 502 Parking Brake Lever Removal and Installation................................................................................................................................................................................. 502 Specifications................................................................................................................................................................................................................... 503 Tightening Torque Specifications............................................................................................................................................................................................. 503 ABS.................................................................................................................................................................................................................................. 504 Precautions...................................................................................................................................................................................................................... 504 Precautions in Diagnosing Troubles........................................................................................................................................................................................... 504 Precautions in On-Vehicle Service............................................................................................................................................................................................ 504 General Description.............................................................................................................................................................................................................. 505 ABS Description.............................................................................................................................................................................................................. 505 ABS Hydraulic Unit / Control Module Assembly Description..................................................................................................................................................................... 505 Schematic and Routing Diagram.................................................................................................................................................................................................... 506 ABS Schematic................................................................................................................................................................................................................ 506 ABS Wiring Circuit Diagram................................................................................................................................................................................................... 507 Component Location............................................................................................................................................................................................................... 508 ABS Components Location...................................................................................................................................................................................................... 508 Front Wheel Speed Sensor Components Location................................................................................................................................................................................. 509 Rear Wheel Speed Sensor Components Location.................................................................................................................................................................................. 509 Diagnostic Information and Procedures............................................................................................................................................................................................ 510 ABS Check.................................................................................................................................................................................................................... 510 ABS Warning Lamp Check....................................................................................................................................................................................................... 512 EBD Warning Lamp (Brake Warning Lamp) Check.................................................................................................................................................................................. 512 DTC Check.................................................................................................................................................................................................................... 512 DTC Table.................................................................................................................................................................................................................... 513 DTC Clearance................................................................................................................................................................................................................ 513 Scan Tool Data............................................................................................................................................................................................................... 513 ABS Warning Lamp Does Not Come ON at Ignition Switch ON...................................................................................................................................................................... 514 ABS Warning Lamp Comes ON Steady............................................................................................................................................................................................. 515 ABS Warning Lamp Flashes Continuously while Ignition Switch Is ON............................................................................................................................................................ 517 EBD Warning Lamp (Brake Warning Lamp) Comes ON Steady........................................................................................................................................................................ 518 Serial Data Link Circuit Check............................................................................................................................................................................................... 519 DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036: Right-Front / Left-Front / Right- Rear / Left-Rear Wheel Speed Sensor Circuit or Sensor Ring.................................................................. 521 DTC C1041 / C1045 / C1051 / C1055, DTC C1042 / C1046 / C1052 / C1056: Right-Front / Left-Front / Right-Rear / Left-Rear Inlet Solenoid Circuit, Right-Front / Left-Front / Right-Rear / Left-Rear Outlet Solenoid Circuit.... 523 DTC C1057: Power Source Circuit.............................................................................................................................................................................................. 524 DTC C1061: ABS Pump Motor and/or Motor Driver Circuit........................................................................................................................................................................ 525 DTC C1063: Solenoid Valve Power Supply Driver Circuit........................................................................................................................................................................ 526 DTC C1071: ABS Control Module................................................................................................................................................................................................ 527 Repair Instructions.............................................................................................................................................................................................................. 528 ABS Hydraulic Unit Operation Check........................................................................................................................................................................................... 528 ABS Hydraulic Unit / Control Module Assembly Components...................................................................................................................................................................... 528 ABS Hydraulic Unit / Control Module Assembly On-Vehicle Inspection........................................................................................................................................................... 529 ABS Hydraulic Unit / Control Module Assembly Removal and Installation........................................................................................................................................................ 529 Front Wheel Speed Sensor On-Vehicle Inspection............................................................................................................................................................................... 531 Front Wheel Speed Sensor Removal and Installation............................................................................................................................................................................ 531 Front Wheel Speed Sensor Inspection.......................................................................................................................................................................................... 532 Rear Wheel Speed Sensor On-Vehicle Inspection................................................................................................................................................................................ 532 Rear Wheel Speed Sensor Removal and Installation............................................................................................................................................................................. 533 Rear Wheel Speed Sensor Inspection........................................................................................................................................................................................... 534 Front Wheel Speed Sensor Ring On-Vehicle Inspection.......................................................................................................................................................................... 534 Front Wheel Speed Sensor Ring Removal and Installation....................................................................................................................................................................... 535 Rear Wheel Speed Sensor Ring On-Vehicle Inspection........................................................................................................................................................................... 535 Rear Wheel Speed Sensor Ring Removal and Installation........................................................................................................................................................................ 535 Specifications................................................................................................................................................................................................................... 535 Tightening Torque Specifications............................................................................................................................................................................................. 535 Special Tools and Equipment...................................................................................................................................................................................................... 536 Special Tool................................................................................................................................................................................................................. 536 Transmission / Transaxle................................................................................................................................................................................................................. 537 Precautions.......................................................................................................................................................................................................................... 540 Precautions...................................................................................................................................................................................................................... 540 Precautions on Transmission / Transaxle...................................................................................................................................................................................... 540 Automatic Transmission............................................................................................................................................................................................................... 541 Precautions...................................................................................................................................................................................................................... 541 Precautions in Diagnosing Trouble............................................................................................................................................................................................ 541 Precautions for Disassembly and Reassembly................................................................................................................................................................................... 541 General Description.............................................................................................................................................................................................................. 543 A/T Description.............................................................................................................................................................................................................. 543 Clutch / Brake / Planetary Gear Function of Automatic Transaxle.............................................................................................................................................................. 546 Table of Component Operation................................................................................................................................................................................................. 546 A/T Diagnosis General Description............................................................................................................................................................................................ 547 On-Board Diagnostic System Description....................................................................................................................................................................................... 547 CAN Communication System Description......................................................................................................................................................................................... 548 Schematic and Routing Diagram.................................................................................................................................................................................................... 549 Transmission Control Module (TCM) Wiring Diagram............................................................................................................................................................................. 549 Automatic Gear Shift Table................................................................................................................................................................................................... 551 Component Location............................................................................................................................................................................................................... 552 Electronic Shift Control System Components Location.......................................................................................................................................................................... 552 Diagnostic Information and Procedures............................................................................................................................................................................................ 554 A/T System Check............................................................................................................................................................................................................. 554 Visual Inspection............................................................................................................................................................................................................ 557 Malfunction Indicator Lamp (MIL) Check....................................................................................................................................................................................... 557 DTC Table.................................................................................................................................................................................................................... 557 DTC Check.................................................................................................................................................................................................................... 559 DTC Clearance................................................................................................................................................................................................................ 559 Fail-Safe Table.............................................................................................................................................................................................................. 560 Scan Tool Data............................................................................................................................................................................................................... 562 A/T Basic Check.............................................................................................................................................................................................................. 565 Road Test.................................................................................................................................................................................................................... 566 Manual Road Test............................................................................................................................................................................................................. 568 Engine Brake Test............................................................................................................................................................................................................ 569 Stall Test................................................................................................................................................................................................................... 569 Time Lag Test................................................................................................................................................................................................................ 571 Line Pressure Test........................................................................................................................................................................................................... 572 “P? Range Test............................................................................................................................................................................................................... 573 A/T Symptom Diagnosis........................................................................................................................................................................................................ 573 No Gear Shift to 4th gear.................................................................................................................................................................................................... 581 No Lock-Up Occurs............................................................................................................................................................................................................ 582 DTC P0705: Transmission Range Sensor Circuit Malfunction..................................................................................................................................................................... 583 DTC P0707: Transmission Range Sensor Circuit Low............................................................................................................................................................................. 585 DTC P0712: Transmission Fluid Temperature Sensor Circuit Low................................................................................................................................................................. 587 DTC P0713: Transmission Fluid Temperature Sensor Circuit High................................................................................................................................................................ 588 DTC P0717: Input / Turbine Speed Sensor Circuit Malfunction.................................................................................................................................................................. 589 DTC P0722: Output Speed Sensor (VSS) Circuit No Signal....................................................................................................................................................................... 591 DTC P0741 / P0742: TCC Circuit Performance or Stuck OFF / TCC Circuit Stuck ON............................................................................................................................................... 593 DTC P0751 / P0752 / P0756 / P0757: Shift Solenoid Malfunction................................................................................................................................................................ 594 DTC P0787: Shift / Timing Solenoid Control Circuit Low....................................................................................................................................................................... 595 DTC P0788: Shift / Timing Solenoid Control Circuit High...................................................................................................................................................................... 597 DTC P0962: Pressure Control Solenoid Control Circuit Low..................................................................................................................................................................... 599 DTC P0963: Pressure Control Solenoid Control Circuit High.................................................................................................................................................................... 601 DTC P0973 / P0976: Shift Solenoid-A (No.1) Control Circuit Low / Shift Solenoid-B (No.2) Control Circuit Low................................................................................................................. 603 DTC P0974 / P0977: Shift Solenoid-A (No.1) / Shift Solenoid-B (No.2) Control Circuit High.................................................................................................................................... 605 DTC P1702: Internal Control Module Memory Check Sum Error.................................................................................................................................................................... 607 DTC P1703: Can Invalid Data - TCM............................................................................................................................................................................................ 607 DTC P1723: Range Select Switch Malfunction................................................................................................................................................................................... 608 DTC P1774: Control Module Communication Bus Off.............................................................................................................................................................................. 609 DTC P1775: High Speed CAN Communication Bus Off (Transmission Error)......................................................................................................................................................... 612 DTC P1777: TCM Lost Communication with ECM (Reception Error)................................................................................................................................................................. 615 DTC P1778: TCM Lost Communication with BCM (Reception Error)................................................................................................................................................................. 618 DTC P1878: Torque Converter Clutch Shudder................................................................................................................................................................................... 621 DTC P2763: Torque Converter Clutch (TCC) Pressure Control Solenoid Control Circuit High...................................................................................................................................... 622 DTC P2764: Torque Converter Clutch (TCC) Circuit Pressure Control Solenoid Control Circuit Low............................................................................................................................... 624 Inspection of TCM and Its Circuits........................................................................................................................................................................................... 626 TCM Power and Ground Circuit Check........................................................................................................................................................................................... 630 Brake Interlock System Inspection............................................................................................................................................................................................ 631 Repair Instructions.............................................................................................................................................................................................................. 632 Learning Control Initialization.............................................................................................................................................................................................. 632 A/T Fluid Level Check........................................................................................................................................................................................................ 632 A/T Fluid Change............................................................................................................................................................................................................. 633 Selector Lever Components.................................................................................................................................................................................................... 633 Select Lever Assembly Installation........................................................................................................................................................................................... 634 Select Lever Knob Installation............................................................................................................................................................................................... 634 Selector Lever Inspection.................................................................................................................................................................................................... 634 Select Cable Components...................................................................................................................................................................................................... 634 Select Cable Removal and Installation........................................................................................................................................................................................ 635 Select Cable Adjustment...................................................................................................................................................................................................... 635 Transmission Range Sensor (Shift Switch) Inspection and Adjustment........................................................................................................................................................... 636 Output Shaft Speed Sensor (VSS) Removal and Installation..................................................................................................................................................................... 636 Output Shaft Speed Sensor (VSS) Inspection................................................................................................................................................................................... 637 Input Shaft Speed Sensor Removal and Installation............................................................................................................................................................................ 637 Input Shaft Speed Sensor Inspection.......................................................................................................................................................................................... 637 Transmission Fluid Temperature Sensor Removal and Installation............................................................................................................................................................... 638 Transmission Fluid Temperature Sensor Inspection............................................................................................................................................................................. 638 “3? Position Switch Inspection............................................................................................................................................................................................... 639 Solenoid Valves (Shift Solenoid Valves and Timing Solenoid Valve) Removal and Installation................................................................................................................................... 639 Solenoid Valves (Shift Solenoid Valves, and Timing Solenoid Valve) Inspection................................................................................................................................................ 640 Pressure Control Solenoid Valves (Pressure Control Solenoid and TCC Pressure Control Solenoid) Removal and Installation...................................................................................................... 642 Pressure Control Solenoid Valve Inspection................................................................................................................................................................................... 642 Transmission Control Module (TCM) Removal and Installation................................................................................................................................................................... 643 A/T Relay Inspection......................................................................................................................................................................................................... 644 Differential Side Oil Seal Replacement....................................................................................................................................................................................... 644 Shift Lock Solenoid Inspection............................................................................................................................................................................................... 645 Shift Lock Solenoid Replacement.............................................................................................................................................................................................. 645 Key Interlock Cable Removal and Installation................................................................................................................................................................................. 646 A/T Fluid Cooler Hoses Replacement........................................................................................................................................................................................... 647 Automatic Transaxle Unit Components.......................................................................................................................................................................................... 647 Automatic Transaxle Unit Dismounting and Remounting.......................................................................................................................................................................... 648 Automatic Transaxle Assembly Components...................................................................................................................................................................................... 650 Automatic Transaxle Unit Disassembly......................................................................................................................................................................................... 652 Oil Pump Assembly Components................................................................................................................................................................................................. 663 Oil Pump Assembly Disassembly and Reassembly................................................................................................................................................................................. 664 Oil Pump Assembly Inspection................................................................................................................................................................................................. 664 Direct Clutch Assembly Components............................................................................................................................................................................................ 666 Direct Clutch Assembly Preliminary Check..................................................................................................................................................................................... 666 Direct Clutch Assembly Disassembly and Reassembly............................................................................................................................................................................ 667 Direct Clutch Assembly Inspection............................................................................................................................................................................................ 669 Forward and Reverse Clutch Assembly Components............................................................................................................................................................................... 670 Forward and Reverse Clutch Assembly Preliminary Check........................................................................................................................................................................ 670 Forward and Reverse Clutch Assembly Disassembly and Reassembly............................................................................................................................................................... 671 Forward and Reverse Clutch Assembly Inspection............................................................................................................................................................................... 674 2nd Brake Piston Assembly Components......................................................................................................................................................................................... 675 2nd Brake Piston Assembly Disassembly and Reassembly......................................................................................................................................................................... 675 Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Components.................................................................................................................................................... 676 Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Disassembly and Reassembly.................................................................................................................................... 677 Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Inspection.................................................................................................................................................... 678 Countershaft Assembly Components............................................................................................................................................................................................. 679 Countershaft Assembly Disassembly and Reassembly............................................................................................................................................................................. 679 Valve Body Assembly Components............................................................................................................................................................................................... 680 Valve Body Assembly Disassembly and Reassembly............................................................................................................................................................................... 681 Differential Assembly Components............................................................................................................................................................................................. 682 Differential Assembly Disassembly and Reassembly............................................................................................................................................................................. 683 Differential Assembly Inspection............................................................................................................................................................................................. 684 Torque Converter Housing Disassembly and Reassembly.......................................................................................................................................................................... 685 Transaxle Case Disassembly and Reassembly.................................................................................................................................................................................... 687 Automatic Transaxle Unit Inspection and Adjustment........................................................................................................................................................................... 688 Automatic Transaxle Unit Assembly............................................................................................................................................................................................ 690 Specifications................................................................................................................................................................................................................... 706 Tightening Torque Specifications............................................................................................................................................................................................. 706 Special Tools and Equipment...................................................................................................................................................................................................... 707 Recommended Service Material................................................................................................................................................................................................. 707 Special Tool................................................................................................................................................................................................................. 707 Manual Transmission.................................................................................................................................................................................................................. 710 General Description.............................................................................................................................................................................................................. 710 Manual Transaxle Construction and Servicing.................................................................................................................................................................................. 710 Diagnostic Information and Procedures............................................................................................................................................................................................ 712 Manual Transaxle Symptom Diagnosis........................................................................................................................................................................................... 712 Repair Instructions.............................................................................................................................................................................................................. 712 Manual Transaxle Oil Change.................................................................................................................................................................................................. 712 Differential Side Oil Seal Replacement....................................................................................................................................................................................... 713 Gear Shift Control Lever and Cable Components................................................................................................................................................................................ 714 Gear Shift Control Lever and Cable Removal and Installation.................................................................................................................................................................. 715 Gear Select Control Cable Adjustment......................................................................................................................................................................................... 715 Vehicle Speed Sensor (VSS) Removal and Installation.......................................................................................................................................................................... 716 Back Up Lamp Switch Removal and Installation................................................................................................................................................................................. 716 Back Up Lamp Switch Inspection............................................................................................................................................................................................... 717 Manual Transaxle Unit Components............................................................................................................................................................................................. 717 Manual Transaxle Unit Dismounting and Remounting............................................................................................................................................................................. 718 Gear Shift and Select Shaft Assembly Components.............................................................................................................................................................................. 720 Gear Shift and Select Shaft Assembly Removal and Installation................................................................................................................................................................ 720 Gear Shift and Select Shaft Disassembly and Assembly......................................................................................................................................................................... 721 Manual Transaxle Assembly Components......................................................................................................................................................................................... 722 Fifth Gear Disassembly and Assembly.......................................................................................................................................................................................... 723 Manual Transaxle Assembly Disassembly and Reassembly......................................................................................................................................................................... 726 Transaxle Right Case Disassembly and Assembly................................................................................................................................................................................ 731 Transaxle Left Case Disassembly and Assembly................................................................................................................................................................................. 732 Input Shaft and Countershaft Components...................................................................................................................................................................................... 733 Input Shaft Assembly Disassembly and Reassembly.............................................................................................................................................................................. 734 Countershaft Assembly Disassembly and Reassembly............................................................................................................................................................................. 736 Synchronizer Parts Inspection................................................................................................................................................................................................ 739 Gear Shift Shaft Components.................................................................................................................................................................................................. 739 5th and Reverse Gear Shift Shafts Disassembly and Assembly................................................................................................................................................................... 740 Gear Shift Shaft and Fork Inspection......................................................................................................................................................................................... 740 Differential Components...................................................................................................................................................................................................... 741 Differential Disassembly and Assembly........................................................................................................................................................................................ 741 Specifications................................................................................................................................................................................................................... 743 Tightening Torque Specifications............................................................................................................................................................................................. 743 Special Tools and Equipment...................................................................................................................................................................................................... 744 Recommended Service Material................................................................................................................................................................................................. 744 Special Tool................................................................................................................................................................................................................. 744 Clutch............................................................................................................................................................................................................................... 747 General Description.............................................................................................................................................................................................................. 747 Clutch Construction.......................................................................................................................................................................................................... 747 Diagnostic Information and Procedures............................................................................................................................................................................................ 748 Clutch System Symptom Diagnosis.............................................................................................................................................................................................. 748 Repair Instructions.............................................................................................................................................................................................................. 749 Clutch Pedal Inspection...................................................................................................................................................................................................... 749 Clutch Fluid Level Inspection................................................................................................................................................................................................ 750 Air Bleeding of Clutch System................................................................................................................................................................................................ 750 Clutch Fluid Pipe and Hose Components........................................................................................................................................................................................ 751 Clutch Fluid Pipe Removal and Installation................................................................................................................................................................................... 751 Clutch Fluid Pipe Inspection................................................................................................................................................................................................. 752 Clutch Master Cylinder Removal and Installation.............................................................................................................................................................................. 752 Clutch Operating Cylinder Removal and Installation........................................................................................................................................................................... 752 Clutch Pedal and Clutch Pedal Bracket Components............................................................................................................................................................................. 753 Clutch Cover, Clutch Disc and Flywheel Components............................................................................................................................................................................ 754 Clutch Cover, Clutch Disc and Flywheel Removal and Installation.............................................................................................................................................................. 754 Clutch Cover, Clutch Disc and Flywheel Inspection............................................................................................................................................................................ 756 Clutch Release System Removal and Installation............................................................................................................................................................................... 756 Clutch Release System Inspection............................................................................................................................................................................................. 758 Specifications................................................................................................................................................................................................................... 758 Tightening Torque Specifications............................................................................................................................................................................................. 758 Special Tools and Equipment...................................................................................................................................................................................................... 759 Recommended Service Material................................................................................................................................................................................................. 759 Special Tool................................................................................................................................................................................................................. 759 Steering................................................................................................................................................................................................................................. 761 Precautions.......................................................................................................................................................................................................................... 763 Precautions...................................................................................................................................................................................................................... 763 Precautions on Steering...................................................................................................................................................................................................... 763 Steering General Diagnosis........................................................................................................................................................................................................... 764 Precautions...................................................................................................................................................................................................................... 764 Precautions for Steering Diagnosis........................................................................................................................................................................................... 764 Diagnostic Information and Procedures............................................................................................................................................................................................ 765 Steering Symptom Diagnosis................................................................................................................................................................................................... 765 Steering Wheel and Column............................................................................................................................................................................................................ 766 Precautions...................................................................................................................................................................................................................... 766 Service Precautions of Steering Wheel and Column............................................................................................................................................................................. 766 Diagnostic Information and Procedures............................................................................................................................................................................................ 766 Checking Steering Column for Accident Damage................................................................................................................................................................................. 766 Repair Instructions.............................................................................................................................................................................................................. 767 Steering Wheel and Column Construction....................................................................................................................................................................................... 767 Steering Wheel Removal and Installation...................................................................................................................................................................................... 767 Contact Coil Cable Assembly Removal and Installation......................................................................................................................................................................... 768 Centering Contact Coil Cable Assembly........................................................................................................................................................................................ 769 Contact Coil Cable Assembly Inspection....................................................................................................................................................................................... 770 Steering Column Removal and Installation..................................................................................................................................................................................... 770 Steering Column Inspection................................................................................................................................................................................................... 772 Steering Lower Shaft Removal and Installation................................................................................................................................................................................ 772 Specifications................................................................................................................................................................................................................... 773 Tightening Torque Specifications............................................................................................................................................................................................. 773 Special Tools and Equipment...................................................................................................................................................................................................... 773 Special Tool................................................................................................................................................................................................................. 773 Power Assisted Steering System....................................................................................................................................................................................................... 774 Precautions...................................................................................................................................................................................................................... 774 Steering System Note......................................................................................................................................................................................................... 774 Precautions in Diagnosing Troubles........................................................................................................................................................................................... 774 General Description.............................................................................................................................................................................................................. 774 P/S System Description....................................................................................................................................................................................................... 774 EPS Diagnosis General Description............................................................................................................................................................................................ 775 On-Board Diagnostic System Description....................................................................................................................................................................................... 775 Schematic and Routing Diagram.................................................................................................................................................................................................... 776 EPS System Wiring Circuit Diagram............................................................................................................................................................................................ 776 Diagnostic Information and Procedures............................................................................................................................................................................................ 777 EPS System Check............................................................................................................................................................................................................. 777 “EPS? Warning Lamp Check..................................................................................................................................................................................................... 778 DTC Check.................................................................................................................................................................................................................... 779 DTC Clearance................................................................................................................................................................................................................ 779 DTC Table.................................................................................................................................................................................................................... 779 Scan Tool Data............................................................................................................................................................................................................... 781 P/S System Symptom Diagnosis................................................................................................................................................................................................. 782 Serial Data Link Circuit Check............................................................................................................................................................................................... 782 “EPS? Warning Lamp Does Not Come ON at Ignition Switch ON but Engine Stop.................................................................................................................................................... 784 “EPS? Warning Lamp Come ON Steady and Engine Start........................................................................................................................................................................... 786 DTC C1113 / C1117 /C1118: Torque Sensor Circuit Failure...................................................................................................................................................................... 787 DTC C1114: Torque Sensor 5 V Power Supply Circuit Failure.................................................................................................................................................................... 788 DTC C1119: Torque Sensor 12 V Power Supply Circuit Failure................................................................................................................................................................... 790 DTC C1121 / C1123 / C1124: VSS Circuit Failure............................................................................................................................................................................... 792 DTC C1122: Engine Speed Signal Circuit Failure............................................................................................................................................................................... 794 DTC C1141 / C1142 / C1143 / C1145: Motor Circuit Failure..................................................................................................................................................................... 795 DTC C1153: P/S Control Module Power Supply Circuit Failure................................................................................................................................................................... 796 DTC C1155: P/S Control Module Failure........................................................................................................................................................................................ 798 Inspection of P/S Control Module and Its Circuits............................................................................................................................................................................ 798 Steering Wheel Play Check.................................................................................................................................................................................................... 801 Steering Force Check......................................................................................................................................................................................................... 801 Repair Instructions.............................................................................................................................................................................................................. 802 Steering Gear Case Assembly Components....................................................................................................................................................................................... 802 Tie-Rod End Boot On-Vehicle Inspection....................................................................................................................................................................................... 803 Tie-Rod End Removal and Installation......................................................................................................................................................................................... 803 Tie-Rod End Inspection....................................................................................................................................................................................................... 804 Steering Shaft Joint On-Vehicle Inspection................................................................................................................................................................................... 804 Steering Gear Case Assembly Removal and Installation......................................................................................................................................................................... 804 Steering Rack Boot Inspection................................................................................................................................................................................................ 806 Tie-Rod / Rack Boot Removal and Installation................................................................................................................................................................................. 806 Steering Rack Plunger Removal and Installation............................................................................................................................................................................... 808 Steering Rack Plunger Inspection............................................................................................................................................................................................. 808 P/S Control Module Removal and Installation.................................................................................................................................................................................. 808 Torque Sensor Inspection..................................................................................................................................................................................................... 809 Motor Assembly Inspection.................................................................................................................................................................................................... 809 Specifications................................................................................................................................................................................................................... 810 Tightening Torque Specifications............................................................................................................................................................................................. 810 Special Tools and Equipment...................................................................................................................................................................................................... 811 Recommended Service Material................................................................................................................................................................................................. 811 Special Tool................................................................................................................................................................................................................. 811 HVAC..................................................................................................................................................................................................................................... 813 Precautions.......................................................................................................................................................................................................................... 814 Precautions...................................................................................................................................................................................................................... 814 Precautions on HVAC.......................................................................................................................................................................................................... 814 Heater and Ventilation............................................................................................................................................................................................................... 815 General Description.............................................................................................................................................................................................................. 815 Heater and Ventilation Construction.......................................................................................................................................................................................... 815 Schematic and Routing Diagram.................................................................................................................................................................................................... 816 Heater and Ventilation Wiring Circuit Diagram................................................................................................................................................................................ 816 Diagnostic Information and Procedures............................................................................................................................................................................................ 817 Heater and Ventilation Symptom Diagnosis..................................................................................................................................................................................... 817 Repair Instructions.............................................................................................................................................................................................................. 818 HVAC Unit Components......................................................................................................................................................................................................... 818 HVAC Unit Removal and Installation........................................................................................................................................................................................... 819 Blower Motor Removal and Installation........................................................................................................................................................................................ 819 Blower Motor Inspection...................................................................................................................................................................................................... 819 Blower Motor Resistor Removal and Installation............................................................................................................................................................................... 820 Blower Motor Resistor Inspection............................................................................................................................................................................................. 820 HVAC Control Unit Components................................................................................................................................................................................................. 821 HVAC Control Unit Removal and Installation................................................................................................................................................................................... 821 Blower Speed Selector Inspection............................................................................................................................................................................................. 822 Air Intake Switch Inspection................................................................................................................................................................................................. 823 Air Intake Control Actuator Removal and Installation......................................................................................................................................................................... 823 Air Intake Control Actuator Inspection....................................................................................................................................................................................... 823 Center Ventilation Louver Removal and Installation........................................................................................................................................................................... 824 Side Ventilation Louver Removal and Installation............................................................................................................................................................................. 824 Air Filter Removal and Installation.......................................................................................................................................................................................... 825 Air Filter Cleaning.......................................................................................................................................................................................................... 825 Air Conditioning System.............................................................................................................................................................................................................. 826 Precautions...................................................................................................................................................................................................................... 826 A/C System Caution........................................................................................................................................................................................................... 826 Precautions on Servicing A/C System.......................................................................................................................................................................................... 826 General Description.............................................................................................................................................................................................................. 828 Refrigerant Type Construction................................................................................................................................................................................................ 828 Sub-Cool A/C System Description.............................................................................................................................................................................................. 828 Schematic and Routing Diagram.................................................................................................................................................................................................... 830 Major Components of A/C System............................................................................................................................................................................................... 830 A/C System Wiring Diagram.................................................................................................................................................................................................... 831 Diagnostic Information and Procedures............................................................................................................................................................................................ 832 A/C System Symptom Diagnosis................................................................................................................................................................................................. 832 Abnormal Noise Symptom Diagnosis of A/C System............................................................................................................................................................................... 834 A/C System Performance Inspection............................................................................................................................................................................................ 835 A/C System Inspection at ECM................................................................................................................................................................................................. 840 Repair Instructions.............................................................................................................................................................................................................. 842 Operation Procedure for Refrigerant Charge................................................................................................................................................................................... 842 Condenser Assembly On-Vehicle Inspection..................................................................................................................................................................................... 847 Condenser Assembly Removal and Installation.................................................................................................................................................................................. 847 Desiccant Removal and Installation........................................................................................................................................................................................... 848 HVAC Unit Components......................................................................................................................................................................................................... 849 HVAC Unit Removal and Installation........................................................................................................................................................................................... 850 Evaporator Inspection........................................................................................................................................................................................................ 850 Evaporator Thermistor (Evaporator Temperature Sensor) Removal and Installation............................................................................................................................................... 850 Evaporator Thermistor (Evaporator Temperature Sensor) Inspection............................................................................................................................................................. 851 Expansion Valve Removal and Installation..................................................................................................................................................................................... 851 Expansion Valve Inspection................................................................................................................................................................................................... 852 A/C Refrigerant Pressure Sensor and Its Circuit Inspection................................................................................................................................................................... 852 A/C Refrigerant Pressure Sensor Removal and Installation..................................................................................................................................................................... 852 A/C Switch Inspection........................................................................................................................................................................................................ 852 Compressor Relay Inspection.................................................................................................................................................................................................. 853 Compressor Drive Belt Inspection and Adjustment.............................................................................................................................................................................. 853 Compressor Drive Belt Removal and Installation............................................................................................................................................................................... 854 Compressor Assembly Removal and Installation................................................................................................................................................................................. 854 Compressor Assembly Components............................................................................................................................................................................................... 855 Magnet Clutch Inspection..................................................................................................................................................................................................... 855 Magnet Clutch Removal and Installation....................................................................................................................................................................................... 855 Relief Valve Inspection...................................................................................................................................................................................................... 857 Relief Valve Removal and Installation........................................................................................................................................................................................ 857 Specifications................................................................................................................................................................................................................... 858 Tightening Torque Specifications............................................................................................................................................................................................. 858 Special Tools and Equipment...................................................................................................................................................................................................... 859 Recommended Service Material................................................................................................................................................................................................. 859 Special Tool................................................................................................................................................................................................................. 859 Restraint................................................................................................................................................................................................................................ 861 Precautions.......................................................................................................................................................................................................................... 863 Precautions...................................................................................................................................................................................................................... 863 Precautions on Restraint..................................................................................................................................................................................................... 863 Seat Belts........................................................................................................................................................................................................................... 864 Precautions...................................................................................................................................................................................................................... 864 Precautions on Service and Diagnosis of Seat Belt............................................................................................................................................................................ 864 General Description.............................................................................................................................................................................................................. 864 Seat Belt Construction....................................................................................................................................................................................................... 864 Diagnostic Information and Procedures............................................................................................................................................................................................ 865 Repair and Inspection Required after Accident................................................................................................................................................................................ 865 Repair Instructions.............................................................................................................................................................................................................. 866 Front Seat Belt Components................................................................................................................................................................................................... 866 Front Seat Belt Removal and Installation..................................................................................................................................................................................... 866 Front Seat Belt Inspection................................................................................................................................................................................................... 867 Rear Seat Belt Components.................................................................................................................................................................................................... 869 Rear Seat Belt Removal and Installation...................................................................................................................................................................................... 870 Rear Seat Belt Inspection.................................................................................................................................................................................................... 870 Specifications................................................................................................................................................................................................................... 870 Tightening Torque Specifications............................................................................................................................................................................................. 870 Air Bag System....................................................................................................................................................................................................................... 871 Precautions...................................................................................................................................................................................................................... 871 Precautions on Service and Diagnosis of Air Bag System....................................................................................................................................................................... 871 Precautions on Handling and Storage of Air Bag System Components............................................................................................................................................................. 871 Precautions on Disposal of Air Bag and Seat Belt Pretensioner................................................................................................................................................................ 875 General Description.............................................................................................................................................................................................................. 875 Air Bag System Construction.................................................................................................................................................................................................. 875 Air Bag System Input / Output Table.......................................................................................................................................................................................... 876 Schematic and Routing Diagram.................................................................................................................................................................................................... 877 Air Bag System Wiring Circuit Diagram........................................................................................................................................................................................ 877 Component Location............................................................................................................................................................................................................... 879 Air Bag System Components, Wiring and Connectors Location.................................................................................................................................................................... 879 Diagnostic Information and Procedures............................................................................................................................................................................................ 880 Air Bag Diagnostic System Check.............................................................................................................................................................................................. 880 Air Bag Diagnostic System Check Flow......................................................................................................................................................................................... 880 DTC Table.................................................................................................................................................................................................................... 881 DTC Check.................................................................................................................................................................................................................... 882 DTC Clearance................................................................................................................................................................................................................ 882 Scan Tool Data............................................................................................................................................................................................................... 883 “AIR BAG? Warning Lamp Comes ON Steady....................................................................................................................................................................................... 883 “AIR BAG? Warning Lamp Does Not Come ON...................................................................................................................................................................................... 885 “AIR BAG? Warning Lamp Flashes............................................................................................................................................................................................... 887 DTC B1013: SDM fault......................................................................................................................................................................................................... 888 DTC B1014: “AIR BAG? Warning Lamp Circuit Failure............................................................................................................................................................................ 888 DTC B1016: Power Source Voltage High......................................................................................................................................................................................... 889 DTC B1017: Power Source Voltage Low.......................................................................................................................................................................................... 891 DTC B1021: Front Air Bag Module Deployed..................................................................................................................................................................................... 893 DTC B1024 / B1025: Side-Air Bag (Driver / Passenger) Deployed................................................................................................................................................................ 893 DTC B1026: Pretensioner Activated............................................................................................................................................................................................ 894 DTC B1027: Reusable Number Exceeded.......................................................................................................................................................................................... 895 DTC B1031: Driver Air Bag Initiator Circuit Resistance High.................................................................................................................................................................. 895 DTC B1032: Driver Air Bag Initiator Circuit Resistance Low................................................................................................................................................................... 900 DTC B1033: Driver Air Bag Initiator Circuit Short to Ground.................................................................................................................................................................. 905 DTC B1034: Driver Air Bag Initiator Circuit Short to Power Circuit........................................................................................................................................................... 910 DTC B1041: Passenger Air Bag Initiator Circuit Resistance High............................................................................................................................................................... 915 DTC B1042: Passenger Air Bag Initiator Circuit Resistance Low................................................................................................................................................................ 919 DTC B1043: Passenger Air Bag Initiator Circuit Short to Ground............................................................................................................................................................... 923 DTC B1044: Passenger Air Bag Initiator Circuit Short to Power Circuit........................................................................................................................................................ 927 DTC B1051 / B1055: Driver / Passenger Pretensioner Initiator Circuit Resistance High......................................................................................................................................... 931 DTC B1052 / B1056: Driver / Passenger Pretensioner Initiator Circuit Resistance Low.......................................................................................................................................... 934 DTC B1053 / B1057: Driver / Passenger Pretensioner Initiator Circuit Short to Ground......................................................................................................................................... 937 DTC B1054 / B1058: Driver / Passenger Pretensioner Initiator Circuit Short to Power Circuit.................................................................................................................................. 939 DTC B1061 / B1065: Driver / Passenger Side-Air Bag Initiator Circuit Resistance High......................................................................................................................................... 941 DTC B1062 / B1066: Driver / Passenger Side-Air Bag Initiator Circuit Resistance Low.......................................................................................................................................... 945 DTC B1063 / B1067: Driver / Passenger Side-Air Bag Initiator Circuit Short to Ground......................................................................................................................................... 949 DTC B1064 / B1068: Driver / Passenger Side-Air Bag Initiator Circuit Short to Power Circuit.................................................................................................................................. 952 DTC B1071: Forward-Sensor Performance Problem................................................................................................................................................................................ 955 DTC B1072: Forward-Sensor Communication Error................................................................................................................................................................................ 955 DTC B1073: Forward-Sensor Circuit Short to Ground............................................................................................................................................................................ 955 DTC B1074: Forward-Sensor Circuit Short to Power Circuit or Open............................................................................................................................................................. 957 DTC B1081 / B1091: Driver / Passenger Side-Sensor Performance Problem........................................................................................................................................................ 959 DTC B1082 / B1092: Driver / Passenger Side-Sensor Communication Error........................................................................................................................................................ 959 DTC B1083 / B1093: Driver / Passenger Side-Sensor Circuit Short to Ground.................................................................................................................................................... 959 DTC B1084 / B1094: Driver / Passenger Side-Sensor Circuit Short to Power Circuit or Open..................................................................................................................................... 961 DTC B1085 / B1095: Wrong Side-Sensor (Driver Side / Passenger) ID............................................................................................................................................................ 963 DTC B1361 / B1365: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance High................................................................................................................................. 963 DTC B1362 / B1366: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance Low.................................................................................................................................. 965 DTC B1363 / B1367: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to Ground................................................................................................................................. 967 DTC B1364 / B1368: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to Power Circuit.......................................................................................................................... 969 Inspection of Intermittent and Poor Connections.............................................................................................................................................................................. 971 Repair and Inspection Required after Accident................................................................................................................................................................................ 972 Repair Instructions.............................................................................................................................................................................................................. 975 Disabling Air Bag System..................................................................................................................................................................................................... 975 Enabling Air Bag System...................................................................................................................................................................................................... 975 SDM Removal and Installation................................................................................................................................................................................................. 976 SDM Inspection............................................................................................................................................................................................................... 977 Driver Air Bag (Inflator) Module Removal and Installation.................................................................................................................................................................... 977 Driver Air Bag (Inflator) Module Inspection.................................................................................................................................................................................. 978 Passenger Air Bag (Inflator) Module Removal and Installation................................................................................................................................................................. 979 Passenger Air Bag (Inflator) Module Inspection............................................................................................................................................................................... 980 Side-Air Bag (Inflator) Module Removal and Installation...................................................................................................................................................................... 981 Side-Air Bag (Inflator) Inspection........................................................................................................................................................................................... 982 Side Curtain-Air Bag (Inflator) Module Removal and Installation.............................................................................................................................................................. 983 Side Curtain-Air Bag (Inflator) Module Inspection............................................................................................................................................................................ 984 Forward-Sensor Removal and Installation...................................................................................................................................................................................... 984 Forward-Sensor Inspection.................................................................................................................................................................................................... 985 Side-Sensor Removal and Installation......................................................................................................................................................................................... 985 Side-Sensor Inspection....................................................................................................................................................................................................... 986 Passenger Air Bag (Inflator) Module Repair Harness Installation.............................................................................................................................................................. 987 Air Bag (Inflator) Module and Seat Belt Pretensioner Disposal................................................................................................................................................................ 988 Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal............................................................................................................................................. 998 Specifications................................................................................................................................................................................................................... 999 Tightening Torque Specifications............................................................................................................................................................................................. 999 Special Tools and Equipment...................................................................................................................................................................................................... 999 Use of Special Tools......................................................................................................................................................................................................... 999 Recommended Service Material.................................................................................................................................................................................................1000 Special Tool.................................................................................................................................................................................................................1001 Body, Cab and Accessories................................................................................................................................................................................................................1003 Precautions..........................................................................................................................................................................................................................1007 Precautions......................................................................................................................................................................................................................1007 Precautions on Body, Cab and Accessories.....................................................................................................................................................................................1007 Precautions for Body Service.................................................................................................................................................................................................1007 Fastener Caution for Body Service............................................................................................................................................................................................1007 Wiring Systems.......................................................................................................................................................................................................................1008 Precautions......................................................................................................................................................................................................................1008 Cautions in Body Electrical System Servicing.................................................................................................................................................................................1008 Precautions for Wiring System................................................................................................................................................................................................1008 General Description..............................................................................................................................................................................................................1009 Applicable model.............................................................................................................................................................................................................1009 Abbreviations................................................................................................................................................................................................................1009 Wire / Connector Color Symbols...............................................................................................................................................................................................1010 Symbols and Marks............................................................................................................................................................................................................1010 How to Read Connector Layout Diagram.........................................................................................................................................................................................1012 How to Read Connector Codes and Terminal Nos.................................................................................................................................................................................1013 How to Read Ground Point.....................................................................................................................................................................................................1015 How to Read Power Supply Diagram.............................................................................................................................................................................................1016 How to Read System Circuit Diagram...........................................................................................................................................................................................1016 Connector Layout Diagram.........................................................................................................................................................................................................1018 Connector Layout Diagram.....................................................................................................................................................................................................1018 Engine Compartment...........................................................................................................................................................................................................1018 Instrument Panel.............................................................................................................................................................................................................1020 Door, Roof...................................................................................................................................................................................................................1022 Floor........................................................................................................................................................................................................................1023 Rear.........................................................................................................................................................................................................................1025 Ground Point.....................................................................................................................................................................................................................1026 Ground (earth) Point.........................................................................................................................................................................................................1026 Power Supply Diagram.............................................................................................................................................................................................................1027 Power Supply Diagram.........................................................................................................................................................................................................1027 Fuses and the Protected Parts................................................................................................................................................................................................1028 Fuses in Main Fuse Box.......................................................................................................................................................................................................1029 Individual Circuit Fuse Box No. 1............................................................................................................................................................................................1029 Individual Circuit Fuse Box No. 2 (In J/B)...................................................................................................................................................................................1030 Junction Block (J/B) Connector / Fuse Layout.................................................................................................................................................................................1032 Junction Block Inner Circuit (Overview)......................................................................................................................................................................................1034 Junction Block Inner Circuit (Detail)........................................................................................................................................................................................1035 System Circuit Diagram...........................................................................................................................................................................................................1040 System Circuit Diagram.......................................................................................................................................................................................................1040 A-1 Cranking System Circuit Diagram..........................................................................................................................................................................................1041 A-2 Charging System Circuit Diagram..........................................................................................................................................................................................1042 A-3 Ignition System Circuit Diagram..........................................................................................................................................................................................1043 A-4 Cooling System Circuit Diagram...........................................................................................................................................................................................1044 A-5 Engine and A/C Control System Circuit Diagram............................................................................................................................................................................1045 A-6 A/T Control System Circuit Diagram.......................................................................................................................................................................................1050 A-7 Immobilizer System Circuit Diagram.......................................................................................................................................................................................1052 A-8 Body Control System Circuit Diagram......................................................................................................................................................................................1053 B-1 Windshield Wiper and Washer Circuit Diagram..............................................................................................................................................................................1057 B-2 Rear Wiper and Washer Circuit Diagram....................................................................................................................................................................................1058 B-3 Rear Defogger Circuit Diagram............................................................................................................................................................................................1059 B-4 Power Window Circuit Diagram.............................................................................................................................................................................................1060 B-5 Power Door Lock Circuit Diagram..........................................................................................................................................................................................1062 B-6 Power Mirror Circuit Diagram.............................................................................................................................................................................................1064 B-7 Horn Circuit Diagram.....................................................................................................................................................................................................1065 C-1 Combination Meter Circuit Diagram (Meter)................................................................................................................................................................................1066 C-2 Combination Meter Circuit Diagram (Indicator)............................................................................................................................................................................1067 C-3 Combination Meter Circuit Diagram (Warning Light)........................................................................................................................................................................1068 D-1 Headlight System Circuit Diagram.........................................................................................................................................................................................1070 D-2 Position, Tail and Licence Plate Light System Circuit Diagram............................................................................................................................................................1071 D-3 Front Fog Light System Circuit Diagram...................................................................................................................................................................................1072 D-4 Illumination Light System Circuit Diagram................................................................................................................................................................................1073 D-5 Interior Light System Circuit Diagram....................................................................................................................................................................................1074 D-6 Turn Signal and Hazard Warning Light System Circuit Diagram..............................................................................................................................................................1075 D-7 Brake Light System Circuit Diagram.......................................................................................................................................................................................1077 D-8 Back-Up Light System Circuit Diagram.....................................................................................................................................................................................1078 E-1 Heater System Circuit Diagram............................................................................................................................................................................................1079 F-1 Air-Bag System Circuit Diagram...........................................................................................................................................................................................1081 F-2 Anti-Lock Brake System Circuit Diagram...................................................................................................................................................................................1083 F-3 Power Steering System Circuit Diagram....................................................................................................................................................................................1085 G-1 Audio System Circuit Diagram.............................................................................................................................................................................................1087 G-2 Multi Information Display / Accessory Socket System Circuit Diagram......................................................................................................................................................1088 List of Connectors...............................................................................................................................................................................................................1089 List of Connectors...........................................................................................................................................................................................................1089 C Connector..................................................................................................................................................................................................................1089 E Connector..................................................................................................................................................................................................................1090 G Connector..................................................................................................................................................................................................................1091 J Connector..................................................................................................................................................................................................................1093 K Connector..................................................................................................................................................................................................................1094 L Connector..................................................................................................................................................................................................................1094 O Connector..................................................................................................................................................................................................................1095 R Connector..................................................................................................................................................................................................................1095 Lighting Systems.....................................................................................................................................................................................................................1096 Component Location...............................................................................................................................................................................................................1096 Lighting System Location.....................................................................................................................................................................................................1096 Interior Light System Location...............................................................................................................................................................................................1097 Diagnostic Information and Procedures............................................................................................................................................................................................1097 Headlight Symptom Diagnosis..................................................................................................................................................................................................1097 Turn Signal and Hazard Warning Light Symptom Diagnosis.......................................................................................................................................................................1098 Clearance, Tail and License Plate Light Symptom Diagnosis....................................................................................................................................................................1098 Back-Up Light Symptom Diagnosis..............................................................................................................................................................................................1099 Stop (Brake) Lamp Symptom Diagnosis..........................................................................................................................................................................................1099 Front Fog Light Symptom Diagnosis (If Equipped)..............................................................................................................................................................................1099 Interior Light Symptom Diagnosis.............................................................................................................................................................................................1100 Repair Instructions..............................................................................................................................................................................................................1100 Headlight Housing Removal and Installation...................................................................................................................................................................................1100 Headlight Bulb Replacement...................................................................................................................................................................................................1101 Headlight Aiming Adjustment with Screen......................................................................................................................................................................................1101 Headlight Switch (in Lighting Switch) Removal and Installation...............................................................................................................................................................1102 Headlight Switch (in Lighting Switch) Inspection.............................................................................................................................................................................1103 Hazard Warning Switch Removal and Installation...............................................................................................................................................................................1103 Hazard Warning Switch Inspection.............................................................................................................................................................................................1103 Stop (Brake) Lamp Switch Inspection..........................................................................................................................................................................................1104 Turn Signal Light Switch (in Lighting Switch) Removal and Installation.......................................................................................................................................................1104 Turn Signal Light Switch (in Lighting Switch) Inspection.....................................................................................................................................................................1104 Turn Signal and Hazard Warning Relay Removal and Installation................................................................................................................................................................1104 Turn Signal and Hazard Warning Relay Inspection..............................................................................................................................................................................1104 License Lamp Assembly Removal and Installation...............................................................................................................................................................................1105 Front Fog Light Assembly Removal and Installation............................................................................................................................................................................1105 Front Fog Light Bulb Replacement.............................................................................................................................................................................................1106 Front Fog Light Switch Inspection............................................................................................................................................................................................1106 Front Fog Light Relay Inspection.............................................................................................................................................................................................1106 Front Fog Light Aiming Adjustment with Screen................................................................................................................................................................................1107 Instrumentation / Driver Info. / Horn................................................................................................................................................................................................1108 General Description..............................................................................................................................................................................................................1108 CAN Communication Data of Combination Meter..................................................................................................................................................................................1108 Schematic and Routing Diagram....................................................................................................................................................................................................1109 Combination Meter Circuit Diagram............................................................................................................................................................................................1109 Component Location...............................................................................................................................................................................................................1110 Audio System Component Location..............................................................................................................................................................................................1110 Diagnostic Information and Procedures............................................................................................................................................................................................1111 Speedometer and VSS Symptom Diagnosis........................................................................................................................................................................................1111 Tacho meter Symptom Diagnosis................................................................................................................................................................................................1111 Engine Coolant Temperature (ECT) Meter Symptom Diagnosis.....................................................................................................................................................................1111 Fuel Meter Symptom Diagnosis.................................................................................................................................................................................................1111 Low Fuel Warning Light Symptom Diagnosis.....................................................................................................................................................................................1112 Oil Pressure Warning Light Symptom Diagnosis.................................................................................................................................................................................1112 Brake and Parking Brake Warning Light Symptom Diagnosis......................................................................................................................................................................1113 Seat Belt Reminder Light Symptom Diagnosis (If Equipped).....................................................................................................................................................................1113 A/T Shift Position Indicator (A/T Vehicle Only) Symptom Diagnosis............................................................................................................................................................1113 Charge Warning Light Symptom Diagnosis.......................................................................................................................................................................................1114 Main Beam (High Beam) Indicator Symptom Diagnosis............................................................................................................................................................................1114 Warning Buzzer Circuit Symptom Diagnosis.....................................................................................................................................................................................1114 Cigarette Lighter Symptom Diagnosis (If Equipped)............................................................................................................................................................................1114 Horn Symptom Diagnosis.......................................................................................................................................................................................................1115 Information Display Symptom Diagnosis (If Equipped)..........................................................................................................................................................................1115 Audio System Symptom Diagnosis (If Equipped).................................................................................................................................................................................1116 Remote Audio Control Switch (If Equipped) Symptom Diagnosis..................................................................................................................................................................1117 Repair Instructions..............................................................................................................................................................................................................1117 Ignition Switch Removal and Installation.....................................................................................................................................................................................1117 Ignition Switch Inspection...................................................................................................................................................................................................1118 Combination Meter Removal and Installation...................................................................................................................................................................................1118 Fuel Level Sensor Removal and Installation...................................................................................................................................................................................1118 Fuel Level Sensor Inspection.................................................................................................................................................................................................1118 Oil Pressure Switch Removal and Installation.................................................................................................................................................................................1119 Oil Pressure Switch Inspection...............................................................................................................................................................................................1119 VSS Removal and Installation.................................................................................................................................................................................................1119 VSS Inspection...............................................................................................................................................................................................................1119 Engine Coolant Temperature (ECT) Sensor Inspection...........................................................................................................................................................................1119 Brake Fluid Level Switch Inspection..........................................................................................................................................................................................1119 Parking Brake Switch Inspection..............................................................................................................................................................................................1120 Door Switch (Front / Rear Door) Inspection...................................................................................................................................................................................1120 Rear End Door Switch Inspection..............................................................................................................................................................................................1120 Outside Air Temperature Sensor Removal and Installation......................................................................................................................................................................1120 Outside Air Temperature Sensor Inspection....................................................................................................................................................................................1121 Instrument Panel Removal and Installation....................................................................................................................................................................................1121 Information Display Removal and Installation.................................................................................................................................................................................1122 Radio Assembly Removal and Installation......................................................................................................................................................................................1123 Front Speaker Removal and Installation.......................................................................................................................................................................................1123 Rear Speaker Removal and Installation........................................................................................................................................................................................1123 Horn Removal and Installation................................................................................................................................................................................................1123 Horn Inspection..............................................................................................................................................................................................................1124 Horn Relay Inspection........................................................................................................................................................................................................1124 Antenna Amplifier Removal and Installation...................................................................................................................................................................................1124 Remote Audio Control Switch Inspection.......................................................................................................................................................................................1124 Specifications...................................................................................................................................................................................................................1125 Tightening Torque Specifications.............................................................................................................................................................................................1125 Wipers / Washers.....................................................................................................................................................................................................................1126 Diagnostic Information and Procedures............................................................................................................................................................................................1126 Front Wiper and Washer Symptom Diagnosis.....................................................................................................................................................................................1126 Rear Wiper and Washer (If Equipped) Symptom Diagnosis........................................................................................................................................................................1126 Repair Instructions..............................................................................................................................................................................................................1127 Wipers and Washers Components................................................................................................................................................................................................1127 Washer Tank and Washer Pump Removal and Installation.........................................................................................................................................................................1128 Washer Pump Inspection.......................................................................................................................................................................................................1128 Windshield Wiper Removal and Installation....................................................................................................................................................................................1129 Windshield Wiper Motor Inspection............................................................................................................................................................................................1129 Rear Wiper (If Equipped) Removal and Installation............................................................................................................................................................................1130 Rear Wiper Motor (If Equipped) Inspection....................................................................................................................................................................................1131 Windshield Wiper and Washer Switch Removal and Installation..................................................................................................................................................................1132 Windshield Wiper and Washer Switch Inspection................................................................................................................................................................................1132 Rear Wiper and Washer Switch Removal and Installation........................................................................................................................................................................1133 Rear Wiper and Washer Switch Inspection......................................................................................................................................................................................1134 Rear Wiper Relay Removal and Installation....................................................................................................................................................................................1134 Rear Wiper Relay Inspection..................................................................................................................................................................................................1134 Specifications...................................................................................................................................................................................................................1134 Tightening Torque Specifications.............................................................................................................................................................................................1134 Glass / Windows / Mirrors............................................................................................................................................................................................................1135 General Description..............................................................................................................................................................................................................1135 Rear End Door Window Defogger System Description.............................................................................................................................................................................1135 Windshield Construction......................................................................................................................................................................................................1135 Diagnostic Information and Procedures............................................................................................................................................................................................1136 Rear End door Window Defogger Symptom Diagnosis..............................................................................................................................................................................1136 Power Window Control System Symptom Diagnosis................................................................................................................................................................................1136 Power Door Mirror Control System (If Equipped) Symptom Diagnosis.............................................................................................................................................................1137 Repair Instructions..............................................................................................................................................................................................................1137 Windshield Removal and Installation..........................................................................................................................................................................................1137 Front Door Window Components.................................................................................................................................................................................................1140 Front Door Glass Removal and Installation....................................................................................................................................................................................1141 Front Door Window Regulator Removal and Installation.........................................................................................................................................................................1142 Front Door Window Regulator Inspection.......................................................................................................................................................................................1142 Rear Door Window Components..................................................................................................................................................................................................1143 Rear Door Glass Removal and Installation.....................................................................................................................................................................................1143 Rear Door Window Regulator Removal and Installation..........................................................................................................................................................................1144 Rear Door Window Regulator Inspection........................................................................................................................................................................................1145 Rear End Door Window Components..............................................................................................................................................................................................1145 Rear End Door Glass Removal and Installation.................................................................................................................................................................................1145 Rear End Door Window Defogger Switch Inspection..............................................................................................................................................................................1146 Rear End Door Window Defogger Relay Inspection...............................................................................................................................................................................1146 Rear End Door Window Defogger Wire Inspection................................................................................................................................................................................1147 Rear End Door Window Defogger Wire Repair....................................................................................................................................................................................1147 Power Window Main Switch Inspection..........................................................................................................................................................................................1148 Power Window Sub Switch Inspection...........................................................................................................................................................................................1149 Door Mirror Components.......................................................................................................................................................................................................1149 Door Mirror Removal and Installation.........................................................................................................................................................................................1150 Power Door Mirror Switch Inspection..........................................................................................................................................................................................1150 Power Door Mirror Actuator Inspection........................................................................................................................................................................................1150 Special Tools and Equipment......................................................................................................................................................................................................1150 Recommended Service Material.................................................................................................................................................................................................1150 Security and Locks...................................................................................................................................................................................................................1151 General Description..............................................................................................................................................................................................................1151 Key Coding Construction......................................................................................................................................................................................................1151 Rear End Door Opener System Description......................................................................................................................................................................................1151 Component Location...............................................................................................................................................................................................................1152 Power Door Lock and Keyless Entry System Component Location..................................................................................................................................................................1152 Diagnostic Information and Procedures............................................................................................................................................................................................1153 Power Door Lock System Symptom Diagnosis.....................................................................................................................................................................................1153 Power Door Lock System Operation Inspection..................................................................................................................................................................................1153 Keyless Entry System Symptom Diagnosis.......................................................................................................................................................................................1154 Keyless Entry System Operation Inspection....................................................................................................................................................................................1154 Rear End Door Opener System Symptom Diagnosis................................................................................................................................................................................1155 Rear End Door Opener System Operation Inspection.............................................................................................................................................................................1155 Repair Instructions..............................................................................................................................................................................................................1155 Front Door Lock Assembly Components..........................................................................................................................................................................................1155 Front Door Lock Assembly Removal and Installation............................................................................................................................................................................1156 Front Door Lock Assembly Inspection..........................................................................................................................................................................................1157 Power Door Lock Switch Inspection............................................................................................................................................................................................1157 Door Key Cylinder Switch Inspection..........................................................................................................................................................................................1158 Power Door Lock Actuator Inspection..........................................................................................................................................................................................1158 Rear Door Lock Assembly Components...........................................................................................................................................................................................1159 Rear Door Lock Assembly Removal and Installation.............................................................................................................................................................................1159 Rear Door Lock Assembly Inspection...........................................................................................................................................................................................1159 Rear End Door Lock Assembly Components.......................................................................................................................................................................................1160 Rear End Door Lock Assembly Removal and Installation.........................................................................................................................................................................1160 Rear End Door Lock Assembly Inspection.......................................................................................................................................................................................1161 Rear End Door Opener Switch Inspection.......................................................................................................................................................................................1161 Replacement of Transmitter Battery...........................................................................................................................................................................................1161 Programming Transmitter Code.................................................................................................................................................................................................1162 Keyless Entry Receiver Removal and Installation..............................................................................................................................................................................1162 Keyless Entry Receiver and Its Circuit Inspection............................................................................................................................................................................1163 Specifications...................................................................................................................................................................................................................1164 Tightening Torque Specifications.............................................................................................................................................................................................1164 Special Tools and Equipment......................................................................................................................................................................................................1164 Recommended Service Material.................................................................................................................................................................................................1164 Seats................................................................................................................................................................................................................................1165 Repair Instructions..............................................................................................................................................................................................................1165 Front Seat Components........................................................................................................................................................................................................1165 Front Seat Removal and Installation..........................................................................................................................................................................................1165 Rear Seat Components.........................................................................................................................................................................................................1166 Rear Seat Removal and Installation...........................................................................................................................................................................................1166 Specifications...................................................................................................................................................................................................................1166 Tightening Torque Specifications.............................................................................................................................................................................................1166 Interior Trim........................................................................................................................................................................................................................1167 Repair Instructions..............................................................................................................................................................................................................1167 Floor Carpet Removal and Installation........................................................................................................................................................................................1167 Head Lining Removal and Installation.........................................................................................................................................................................................1167 Console Box Components.......................................................................................................................................................................................................1168 Roof Molding Components......................................................................................................................................................................................................1169 Splash Guard (If Equipped) Components........................................................................................................................................................................................1169 Specifications...................................................................................................................................................................................................................1170 Tightening Torque Specifications.............................................................................................................................................................................................1170 Hood / Fenders / Doors...............................................................................................................................................................................................................1171 Repair Instructions..............................................................................................................................................................................................................1171 Hood Removal and Installation................................................................................................................................................................................................1171 Hood Inspection and Adjustment...............................................................................................................................................................................................1171 Front Fender Components......................................................................................................................................................................................................1172 Front Fender Removal and Installation........................................................................................................................................................................................1172 Front Door Assembly Components...............................................................................................................................................................................................1173 Front Door Assembly Removal and Installation.................................................................................................................................................................................1173 Rear Door Assembly Components................................................................................................................................................................................................1174 Rear Door Assembly Removal and Installation..................................................................................................................................................................................1175 Rear End Door Assembly Components............................................................................................................................................................................................1175 Rear End Door Assembly Removal and Installation..............................................................................................................................................................................1175 Specifications...................................................................................................................................................................................................................1177 Tightening Torque Specifications.............................................................................................................................................................................................1177 Special Tools and Equipment......................................................................................................................................................................................................1177 Recommended Service Material.................................................................................................................................................................................................1177 Body Structure.......................................................................................................................................................................................................................1178 Repair Instructions..............................................................................................................................................................................................................1178 Front Bumper and Rear Bumper Components......................................................................................................................................................................................1178 Cowl Top Components..........................................................................................................................................................................................................1179 Specifications...................................................................................................................................................................................................................1180 Body Dimensions..............................................................................................................................................................................................................1180 Panel Clearance..............................................................................................................................................................................................................1187 Paint / Coatings.....................................................................................................................................................................................................................1188 General Description..............................................................................................................................................................................................................1188 Anti-Corrosion Treatment Construction........................................................................................................................................................................................1188 Plastic Parts Finishing......................................................................................................................................................................................................1188 Component Location...............................................................................................................................................................................................................1189 Sealant Application Areas....................................................................................................................................................................................................1189 Under Coating Application Areas..............................................................................................................................................................................................1194 Anti-Corrosion Compound Application Area.....................................................................................................................................................................................1196 Exterior Trim........................................................................................................................................................................................................................1197 Repair Instructions..............................................................................................................................................................................................................1197 Roof Molding Components......................................................................................................................................................................................................1197 Splash Guard (If Equipped) Components........................................................................................................................................................................................1198 Control systems..........................................................................................................................................................................................................................1199 Precautions..........................................................................................................................................................................................................................1200 Precautions......................................................................................................................................................................................................................1200 Precautions for Control Systems..............................................................................................................................................................................................1200 Body Electrical Control System.......................................................................................................................................................................................................1201 Precautions......................................................................................................................................................................................................................1201 Precautions in Diagnosing Trouble............................................................................................................................................................................................1201 General Description..............................................................................................................................................................................................................1201 BCM General Description......................................................................................................................................................................................................1201 CAN Communication System Description.........................................................................................................................................................................................1202 Schematic and Routing Diagram....................................................................................................................................................................................................1203 Body Electrical Control System Wiring Circuit Diagram........................................................................................................................................................................1203 Connector Layout Diagram of BCM and Junction Block Assembly..................................................................................................................................................................1206 Component Location...............................................................................................................................................................................................................1207 BCM and Related System Component Location....................................................................................................................................................................................1207 Diagnostic Information and Procedures............................................................................................................................................................................................1208 BCM Self-Diagnosis Function..................................................................................................................................................................................................1208 Body Electrical Control System Check.........................................................................................................................................................................................1209 Scan Tool Data...............................................................................................................................................................................................................1211 DTC Table....................................................................................................................................................................................................................1213 DTC Check....................................................................................................................................................................................................................1213 DTC Clearance................................................................................................................................................................................................................1215 BCM Power Circuit and Ground Circuit Check...................................................................................................................................................................................1215 DTC B1133 (DTC No.1133): Battery Voltage Too High............................................................................................................................................................................1217 DTC B1141 / DTC B1142 / DTC B1143 (No.1141 / No. 1142/ No. 1143) Outside Air Temperature (Ambient Temp.) Sensor Circuit Malfunction..........................................................................................1218 DTC B1150 (No. 1150): Air Bag Communication Circuit Malfunction..............................................................................................................................................................1220 DTC B1157 (No.1157) Air Bag Deployment Signal Input..........................................................................................................................................................................1222 DTC B1170 (No. 1170): EEPROM access error....................................................................................................................................................................................1222 DTC U1001 (No. 1001): High Speed CAN Communication (Transmission Error)......................................................................................................................................................1223 DTC U1073 (No. 1073): Control Module Communication Bus Off...................................................................................................................................................................1225 DTC U1100 (No.1100): Lost communication with ECM.............................................................................................................................................................................1227 DTC U1101 (No.1101): Lost communication with TCM.............................................................................................................................................................................1229 Inspection of BCM and its Circuits...........................................................................................................................................................................................1230 Repair Instructions..............................................................................................................................................................................................................1239 BCM (Included in Junction Block Assembly) Removal and Installation...........................................................................................................................................................1239 Outside Air Temperature Sensor Removal and Installation......................................................................................................................................................................1239 Outside Air Temperature Sensor Inspection....................................................................................................................................................................................1239 Special Tools and Equipment......................................................................................................................................................................................................1240 Special Tool.................................................................................................................................................................................................................1240 Immobilizer Control System...........................................................................................................................................................................................................1241 Precautions......................................................................................................................................................................................................................1241 Precautions in Diagnosing Troubles...........................................................................................................................................................................................1241 Precaution in Replacing ECM..................................................................................................................................................................................................1241 Precautions in Handling Immobilizer Control System...........................................................................................................................................................................1241 General Description..............................................................................................................................................................................................................1242 Immobilizer Control System Introduction......................................................................................................................................................................................1242 Immobilizer Control System Components Location...............................................................................................................................................................................1242 On-Board Diagnostic System Description (Self- diagnosis Function)............................................................................................................................................................1243 Schematic and Routing Diagram....................................................................................................................................................................................................1243 Immobilizer Control System Wiring Circuit Diagram............................................................................................................................................................................1243 Diagnostic Information and Procedures............................................................................................................................................................................................1245 Immobilizer Control System Check.............................................................................................................................................................................................1245 Diagnostic Trouble Code (DTC) Check..........................................................................................................................................................................................1245 Diagnostic Trouble Code (DTC) Clearance......................................................................................................................................................................................1245 Diagnostic Trouble Code (DTC) Table..........................................................................................................................................................................................1246 Scan Tool Data...............................................................................................................................................................................................................1246 DTC P1614 Transponder Response Error.........................................................................................................................................................................................1247 DTC P1621 Immobilizer Communication Line Error...............................................................................................................................................................................1248 DTC P1622 EEPROM Error.......................................................................................................................................................................................................1250 DTC P1623 Unregistered Transponder...........................................................................................................................................................................................1250 DTC P1625 Immobilizer Antenna Error..........................................................................................................................................................................................1251 Inspection of Immobilizer Control Module and Its Circuit.....................................................................................................................................................................1252 Repair Instructions..............................................................................................................................................................................................................1254 Immobilizer Control Module Removal and Installation..........................................................................................................................................................................1254 Registration of the Ignition Key.............................................................................................................................................................................................1254 Procedure after ECM Replacement..............................................................................................................................................................................................1254 Special Tools and Equipment......................................................................................................................................................................................................1254 Special Tool.................................................................................................................................................................................................................1254 BOOKCOVER_VOL1...........................................................................................................................................................................................................................1255 BOOKCOVER_VOL2...........................................................................................................................................................................................................................1256 Suzuki Swift Repair Manual 2000-2004.........................................................................................................................................................................................................1257 TOP...................................................................................................................................................................................................................................... 0 MANUAL LIST.............................................................................................................................................................................................................................. 0 IMPORTANT................................................................................................................................................................................................................................1257 FOREWORD.................................................................................................................................................................................................................................1259 TABLE OF CONTENTS........................................................................................................................................................................................................................1261 Precautions..............................................................................................................................................................................................................................1263 Precautions..........................................................................................................................................................................................................................1264 Precautions......................................................................................................................................................................................................................1264 Precautions for Vehicles Equipped with a Supplemental Restraint (Air Bag) System.............................................................................................................................................1264 General Precautions..........................................................................................................................................................................................................1266 Precautions for Catalytic Converter..........................................................................................................................................................................................1269 Precautions for Installing Mobile Communication Equipment....................................................................................................................................................................1269 Precaution for CAN Communication System......................................................................................................................................................................................1270 Precautions for Electrical Circuit Service...................................................................................................................................................................................1270 Air Bag Warning..............................................................................................................................................................................................................1272 Air Bag System Service Warning...............................................................................................................................................................................................1272 Fastener Caution.............................................................................................................................................................................................................1272 Suspension Caution...........................................................................................................................................................................................................1272 Wheels and Tires Caution.....................................................................................................................................................................................................1272 Brake Caution................................................................................................................................................................................................................1273 Repair Instructions..............................................................................................................................................................................................................1273 Electrical Circuit Inspection Procedure......................................................................................................................................................................................1273 Intermittent and Poor Connection Inspection..................................................................................................................................................................................1275 General Information......................................................................................................................................................................................................................1277 General Information..................................................................................................................................................................................................................1278 General Description..............................................................................................................................................................................................................1278 Abbreviations................................................................................................................................................................................................................1278 Symbols......................................................................................................................................................................................................................1279 Wire Color Symbols...........................................................................................................................................................................................................1279 Fasteners Information........................................................................................................................................................................................................1280 Vehicle Lifting Points.......................................................................................................................................................................................................1281 Engine Supporting Points.....................................................................................................................................................................................................1283 Vehicle Identification Number................................................................................................................................................................................................1284 Engine Identification Number.................................................................................................................................................................................................1284 Transmission Identification Number...........................................................................................................................................................................................1284 Component Location...............................................................................................................................................................................................................1284 Warning, Caution and Information Labels Location.............................................................................................................................................................................1284 Maintenance and Lubrication..........................................................................................................................................................................................................1286 Precautions......................................................................................................................................................................................................................1286 Precautions for Maintenance and Lubrication..................................................................................................................................................................................1286 Scheduled Maintenance............................................................................................................................................................................................................1286 Maintenance Schedule under Normal Driving Conditions.........................................................................................................................................................................1286 Maintenance Recommended under Severe Driving Conditions......................................................................................................................................................................1287 Repair Instructions..............................................................................................................................................................................................................1288 Accessory Drive Belt Inspection..............................................................................................................................................................................................1288 Accessory Drive Belt Replacement.............................................................................................................................................................................................1289 Valve Lash (Clearance) Inspection............................................................................................................................................................................................1289 Engine Oil and Filter Change.................................................................................................................................................................................................1289 Engine Coolant Change........................................................................................................................................................................................................1290 Exhaust System Inspection....................................................................................................................................................................................................1291 Spark Plugs Replacement......................................................................................................................................................................................................1291 Air Cleaner Filter Inspection................................................................................................................................................................................................1291 Air Cleaner Filter Replacement...............................................................................................................................................................................................1291 Fuel Lines and Connections Inspection........................................................................................................................................................................................1291 Fuel Filter Replacement......................................................................................................................................................................................................1292 Fuel Tank Inspection.........................................................................................................................................................................................................1292 PCV Valve Inspection.........................................................................................................................................................................................................1292 Fuel Evaporative Emission Control System Inspection..........................................................................................................................................................................1292 Brake Discs and Pads (Front) Inspection......................................................................................................................................................................................1292 Brake Drums and Shoes (Rear) Inspection......................................................................................................................................................................................1292 Brake Hoses and Pipes Inspection.............................................................................................................................................................................................1293 Brake Fluid Replacement......................................................................................................................................................................................................1293 Brake Lever and Cable Inspection.............................................................................................................................................................................................1293 Clutch fluid Inspection......................................................................................................................................................................................................1293 Tires Inspection.............................................................................................................................................................................................................1294 Wheel Discs Inspection.......................................................................................................................................................................................................1294 Wheel Bearing Inspection.....................................................................................................................................................................................................1294 Suspension System Inspection.................................................................................................................................................................................................1294 Steering System Inspection...................................................................................................................................................................................................1294 Drive Shaft (Axle) Boots Inspection..........................................................................................................................................................................................1295 Manual Transaxle Oil Inspection..............................................................................................................................................................................................1295 Manual Transaxle Oil Replacement.............................................................................................................................................................................................1295 Automatic Transaxle Fluid Level Inspection...................................................................................................................................................................................1296 Automatic Transaxle Fluid Replacement........................................................................................................................................................................................1296 Automatic Transaxle Fluid Cooler Hose Inspection.............................................................................................................................................................................1296 All Latches, Hinges and Locks Inspection.....................................................................................................................................................................................1296 Air Conditioning Filter (If Equipped) Inspection.............................................................................................................................................................................1297 Air Conditioning Filter (If Equipped) Replacement............................................................................................................................................................................1297 Final Inspection for Maintenance Service.....................................................................................................................................................................................1297 Specifications...................................................................................................................................................................................................................1298 Tightening Torque Specifications.............................................................................................................................................................................................1298 Special Tools and Equipment......................................................................................................................................................................................................1298 Recommended Fluids and Lubricants............................................................................................................................................................................................1298 Special Tool.................................................................................................................................................................................................................1298 Engine...................................................................................................................................................................................................................................1299 Precautions..........................................................................................................................................................................................................................1304 Precautions......................................................................................................................................................................................................................1304 Precautions for Engine.......................................................................................................................................................................................................1304 Engine General Information and Diagnosis.............................................................................................................................................................................................1305 Precautions......................................................................................................................................................................................................................1305 Precautions on Engine Service................................................................................................................................................................................................1305 Precautions in Diagnosing Trouble............................................................................................................................................................................................1305 Precautions of ECM Circuit Inspection........................................................................................................................................................................................1305 General Description..............................................................................................................................................................................................................1306 Statement on Cleanliness and Care............................................................................................................................................................................................1306 Engine Diagnosis General Description.........................................................................................................................................................................................1306 On-Board Diagnostic System Description.......................................................................................................................................................................................1306 Engine and Emission Control System Description...............................................................................................................................................................................1309 CAN Communication System Description.........................................................................................................................................................................................1309 Air Intake System Description................................................................................................................................................................................................1310 Electronic Control System Description........................................................................................................................................................................................1311 Engine and Emission Control Input / Output Table.............................................................................................................................................................................1317 Schematic and Routing Diagram....................................................................................................................................................................................................1318 Engine and Emission Control System Diagram...................................................................................................................................................................................1318 Component Location...............................................................................................................................................................................................................1319 Electronic Control System Components Location................................................................................................................................................................................1319 Diagnostic Information and Procedures............................................................................................................................................................................................1320 Engine and Emission Control System Check.....................................................................................................................................................................................1320 Malfunction Indicator Lamp (MIL) Check.......................................................................................................................................................................................1323 DTC Check....................................................................................................................................................................................................................1323 DTC Clearance................................................................................................................................................................................................................1324 DTC Table....................................................................................................................................................................................................................1324 Fail-Safe Table..............................................................................................................................................................................................................1328 Scan Tool Data...............................................................................................................................................................................................................1328 Visual Inspection............................................................................................................................................................................................................1332 Engine Basic Inspection......................................................................................................................................................................................................1333 Engine Symptom Diagnosis.....................................................................................................................................................................................................1336 Malfunction Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine Stop (but Engine Can Be Started)..............................................................................................................1342 Malfunction Indicator Lamp Remains ON after Engine Starts....................................................................................................................................................................1344 DTC P0010: Camshaft Position Actuator Circuit................................................................................................................................................................................1346 DTC P0011 / P0012: Camshaft Position - Timing Over-Advanced or System Performance / -Retarded................................................................................................................................1348 DTC P0031 / P0032: HO2S Heater Control Circuit Low / High (Sensor-1).........................................................................................................................................................1350 DTC P0037 / P0038: HO2S Heater Control Circuit Low / High (Sensor-2).........................................................................................................................................................1352 DTC P0101: Mass Air Flow Circuit Range / Performance.........................................................................................................................................................................1354 DTC P0102: Mass Air Flow Circuit Low Input...................................................................................................................................................................................1358 DTC P0103: Mass Air Flow Circuit High Input..................................................................................................................................................................................1360 DTC P0106: Manifold Absolute Pressure Range / Performance....................................................................................................................................................................1362 DTC P0107: Manifold Absolute Pressure Circuit Low Input......................................................................................................................................................................1364 DTC P0108: Manifold Absolute Pressure Circuit High Input.....................................................................................................................................................................1366 DTC P0111: Intake Air Temperature Circuit Range / Performance................................................................................................................................................................1368 DTC P0112: Intake Air Temperature Sensor Circuit Low.........................................................................................................................................................................1371 DTC P0113: Intake Air Temperature Sensor Circuit High........................................................................................................................................................................1374 DTC P0116: Engine Coolant Temperature Circuit Range / Performance............................................................................................................................................................1377 DTC P0117: Engine Coolant Temperature Circuit Low............................................................................................................................................................................1380 DTC P0118: Engine Coolant Temperature Circuit High...........................................................................................................................................................................1382 DTC P0121: Throttle Position Sensor Circuit Range / Performance..............................................................................................................................................................1384 DTC P0122: Throttle Position Sensor Circuit Low..............................................................................................................................................................................1389 DTC P0123: Throttle Position Sensor Circuit High.............................................................................................................................................................................1392 DTC P0131 / P0132: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-1)............................................................................................................................................1395 DTC P0133: O2 Sensor (HO2S) Circuit Slow Response (Sensor-1).................................................................................................................................................................1398 DTC P0134: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-1)..........................................................................................................................................................1399 DTC P0137 / P0138: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-2)............................................................................................................................................1402 DTC P0140: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-2)..........................................................................................................................................................1405 DTC P0171 / P0172: Fuel System Too Lean / Rich...............................................................................................................................................................................1407 DTC P0300 / P0301 / P0302 / P0303 / P0304: Random Misfire Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected......................................................................................1409 DTC P0327 / P0328: Knock Sensor Circuit Low / High...........................................................................................................................................................................1411 DTC P0335: Crankshaft Position (CKP) Sensor Circuit..........................................................................................................................................................................1413 DTC P0340: Camshaft Position (CMP) Sensor Circuit............................................................................................................................................................................1415 DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected / Excessive Detected.................................................................................................................................1418 DTC P0403: Exhaust Gas Recirculation Control Circuit.........................................................................................................................................................................1421 DTC P0420: Catalyst System Efficiency below Threshold........................................................................................................................................................................1423 DTC P0443: Evaporative Emission System Purge Control Valve Circuit...........................................................................................................................................................1425 DTC P0462: Fuel Level Sensor Circuit Low.....................................................................................................................................................................................1427 DTC P0463: Fuel Level Sensor Circuit High....................................................................................................................................................................................1429 DTC P0480: Fan 1 (Radiator Cooling Fan) Control Circuit......................................................................................................................................................................1431 DTC P0500: Vehicle Speed Sensor (VSS) Malfunction............................................................................................................................................................................1435 DTC P0505: Idle Air Control System...........................................................................................................................................................................................1438 DTC P0532: A/C Refrigerant Pressure Sensor Circuit Low.......................................................................................................................................................................1440 DTC P0533: A/C Refrigerant Pressure Sensor Circuit High......................................................................................................................................................................1442 DTC P0601 / P0602: Internal Control Module Memory Check Sum Error / Control Module Programming Error.........................................................................................................................1444 DTC P0616: Starter Relay Circuit Low.........................................................................................................................................................................................1445 DTC P0617: Starter Relay Circuit High........................................................................................................................................................................................1446 DTC P1510: ECM Back-Up Power Supply Malfunction..............................................................................................................................................................................1448 DTC P1603: TCM Trouble Code Detected.........................................................................................................................................................................................1449 DTC P1674: CAN Communication (Bus Off Error).................................................................................................................................................................................1450 DTC P1675: CAN Communication (Transmission Error)............................................................................................................................................................................1454 DTC P1676: CAN Communication (Reception Error for TCM).......................................................................................................................................................................1457 DTC P1678: CAN Communication (Reception Error for BCM).......................................................................................................................................................................1460 DTC P2227 / P2228 / P2229: Barometric Pressure Circuit Malfunction...........................................................................................................................................................1462 Inspection of ECM and Its Circuits...........................................................................................................................................................................................1464 ECM Power and Ground Circuit Check...........................................................................................................................................................................................1481 Fuel Injector Circuit Check..................................................................................................................................................................................................1484 Fuel Pump and Its Circuit Check..............................................................................................................................................................................................1486 Fuel Pressure Check..........................................................................................................................................................................................................1489 Idle Air Control System Check................................................................................................................................................................................................1490 A/C System Circuits Check....................................................................................................................................................................................................1492 Electric Load Signal Circuit Check...........................................................................................................................................................................................1496 Radiator cooling fan Low Speed Control System Check..........................................................................................................................................................................1497 Radiator cooling fan High Speed Control System Check.........................................................................................................................................................................1499 Repair Instructions..............................................................................................................................................................................................................1502 Idle Speed / Idle Air Control (IAC) Duty Inspection..........................................................................................................................................................................1502 Special Tools and Equipment......................................................................................................................................................................................................1503 Special Tool.................................................................................................................................................................................................................1503 Aux. Emission Control Devices........................................................................................................................................................................................................1504 Diagnostic Information and Procedures............................................................................................................................................................................................1504 EGR System Inspection........................................................................................................................................................................................................1504 Repair Instructions..............................................................................................................................................................................................................1504 EVAP Canister Purge Inspection...............................................................................................................................................................................................1504 EVAP Canister Purge Valve and Its Circuit Inspection.........................................................................................................................................................................1504 Vacuum Passage Inspection....................................................................................................................................................................................................1505 Vacuum Hose Inspection.......................................................................................................................................................................................................1506 EVAP Canister Purge Valve Inspection.........................................................................................................................................................................................1506 EVAP Canister Inspection.....................................................................................................................................................................................................1506 EGR Valve Removal and Installation...........................................................................................................................................................................................1507 EGR Valve Inspection.........................................................................................................................................................................................................1507 PCV Hose Inspection..........................................................................................................................................................................................................1507 PCV Valve Inspection.........................................................................................................................................................................................................1507 Special Tools and Equipment......................................................................................................................................................................................................1508 Special Tool.................................................................................................................................................................................................................1508 Engine Electrical Devices............................................................................................................................................................................................................1509 Repair Instructions..............................................................................................................................................................................................................1509 Idle Air Control (IAC) Valve Operation Inspection............................................................................................................................................................................1509 Idle Air Control (IAC) Valve On-Vehicle Inspection...........................................................................................................................................................................1509 Idle Air Control (IAC) Valve Removal and Installation........................................................................................................................................................................1510 Engine Control Module (ECM) Removal and Installation.........................................................................................................................................................................1510 Manifold Absolute Pressure (MAP) Sensor Inspection...........................................................................................................................................................................1511 Throttle Position (TP) Sensor On-Vehicle Inspection..........................................................................................................................................................................1511 Throttle Position (TP) Sensor Removal and Installation.......................................................................................................................................................................1512 Engine Coolant Temperature (ECT) Sensor Removal and Installation.............................................................................................................................................................1512 Engine Coolant Temperature (ECT) Sensor Inspection...........................................................................................................................................................................1513 Heated Oxygen Sensor (HO2S-1 and HO2S-2) Heater On-Vehicle Inspection........................................................................................................................................................1513 Heated Oxygen Sensor (HO2S-1 and HO2S-2) Removal and Installation............................................................................................................................................................1513 Camshaft Position (CMP) Sensor Removal and Installation......................................................................................................................................................................1514 Camshaft Position (CMP) Sensor Inspection....................................................................................................................................................................................1514 Crankshaft Position (CKP) Sensor Removal and Installation....................................................................................................................................................................1515 Crankshaft Position (CKP) Sensor Inspection..................................................................................................................................................................................1515 Vehicle Speed Sensor (VSS) Inspection (M/T model)............................................................................................................................................................................1516 Knock Sensor Removal and Installation........................................................................................................................................................................................1516 Main Relay, Fuel Pump Relay, Starting Motor Control Relay and Throttle Actuator Control Relay Inspection.....................................................................................................................1517 Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor On-Vehicle Inspection............................................................................................................................................1517 Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Removal and Installation.........................................................................................................................................1518 Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Inspection.......................................................................................................................................................1518 Specifications...................................................................................................................................................................................................................1519 Tightening Torque Specifications.............................................................................................................................................................................................1519 Special Tools and Equipment......................................................................................................................................................................................................1519 Special Tool.................................................................................................................................................................................................................1519 Engine Mechanical....................................................................................................................................................................................................................1520 General Description..............................................................................................................................................................................................................1520 Engine Construction Description..............................................................................................................................................................................................1520 Camshaft Position Control (VVT Variable Valve Timing) System Description.....................................................................................................................................................1520 Diagnostic Information and Procedures............................................................................................................................................................................................1523 Compression Check............................................................................................................................................................................................................1523 Engine Vacuum Check..........................................................................................................................................................................................................1524 Valve Lash (Clearance) Inspection............................................................................................................................................................................................1525 Repair Instructions..............................................................................................................................................................................................................1527 Air Cleaner Element Removal and Installation.................................................................................................................................................................................1527 Air Cleaner Element Inspection and Cleaning..................................................................................................................................................................................1528 Cylinder Head Cover Removal and Installation.................................................................................................................................................................................1528 Accelerator Cable Adjustment.................................................................................................................................................................................................1530 Throttle Body Components.....................................................................................................................................................................................................1530 Throttle Body On-Vehicle Inspection..........................................................................................................................................................................................1531 Throttle Body Removal and Installation.......................................................................................................................................................................................1531 Throttle Body Cleaning.......................................................................................................................................................................................................1532 Throttle Body and Intake Manifold Components.................................................................................................................................................................................1533 Intake Manifold Removal and Installation.....................................................................................................................................................................................1534 Engine Mountings Components..................................................................................................................................................................................................1535 Engine Assembly Removal and Installation.....................................................................................................................................................................................1536 Timing Chain Cover Components................................................................................................................................................................................................1539 Timing Chain Cover Removal and Installation..................................................................................................................................................................................1540 Timing Chain Cover Inspection................................................................................................................................................................................................1542 Oil Control Valve Removal and Installation...................................................................................................................................................................................1542 Oil Control Valve Inspection.................................................................................................................................................................................................1543 Timing Chain and Chain Tensioner Components..................................................................................................................................................................................1543 Timing Chain and Chain Tensioner Removal and Installation....................................................................................................................................................................1544 Timing Chain and Chain Tensioner Inspection..................................................................................................................................................................................1546 Camshaft, Tappet and Shim Components.........................................................................................................................................................................................1547 Camshaft, Tappet and Shim Removal and Installation...........................................................................................................................................................................1548 Camshaft, Tappet and Shim Inspection.........................................................................................................................................................................................1550 Valves and Cylinder Head Components..........................................................................................................................................................................................1553 Valves and Cylinder Head Removal and Installation............................................................................................................................................................................1554 Valves and Cylinder Head Disassembly and Assembly............................................................................................................................................................................1556 Valves and Valve Guides Inspection...........................................................................................................................................................................................1558 Cylinder Head Inspection.....................................................................................................................................................................................................1561 Valve Spring Inspection......................................................................................................................................................................................................1561 Pistons, Piston Rings, Connecting Rods and Cylinders Components..............................................................................................................................................................1562 Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation................................................................................................................................................1563 Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly................................................................................................................................................1564 Cylinders, Pistons and Piston Rings Inspection...............................................................................................................................................................................1565 Piston Pins and Connecting Rods Inspection...................................................................................................................................................................................1567 Crank Pin and Connecting Rod Bearings Inspection.............................................................................................................................................................................1568 Main Bearings, Crankshaft and Cylinder Block Components......................................................................................................................................................................1572 Main Bearings, Crankshaft and Cylinder Block Removal and Installation........................................................................................................................................................1573 Crankshaft Inspection........................................................................................................................................................................................................1575 Main Bearings Inspection.....................................................................................................................................................................................................1577 Sensor Plate Inspection......................................................................................................................................................................................................1582 Rear Oil Seal Inspection.....................................................................................................................................................................................................1582 Flywheel Inspection..........................................................................................................................................................................................................1582 Cylinder Block Inspection....................................................................................................................................................................................................1582 Specifications...................................................................................................................................................................................................................1583 Tightening Torque Specifications.............................................................................................................................................................................................1583 Special Tools and Equipment......................................................................................................................................................................................................1584 Recommended Service Material.................................................................................................................................................................................................1584 Special Tool.................................................................................................................................................................................................................1584 Engine Lubrication System............................................................................................................................................................................................................1586 General Description..............................................................................................................................................................................................................1586 Engine Lubrication Description...............................................................................................................................................................................................1586 Diagnostic Information and Procedures............................................................................................................................................................................................1588 Oil Pressure Check...........................................................................................................................................................................................................1588 Repair Instructions..............................................................................................................................................................................................................1589 Oil Pan and Oil Pump Strainer Components.....................................................................................................................................................................................1589 Oil Pan and Oil Pump Strainer Removal and Installation.......................................................................................................................................................................1590 Oil Pan and Oil Pump Strainer Cleaning.......................................................................................................................................................................................1591 Oil Pump Components..........................................................................................................................................................................................................1592 Oil Pump Removal and Installation............................................................................................................................................................................................1592 Oil Pump Disassembly and Reassembly..........................................................................................................................................................................................1592 Oil Pump Inspection..........................................................................................................................................................................................................1593 Specifications...................................................................................................................................................................................................................1595 Tightening Torque Specifications.............................................................................................................................................................................................1595 Special Tools and Equipment......................................................................................................................................................................................................1595 Recommended Service Material.................................................................................................................................................................................................1595 Special Tool.................................................................................................................................................................................................................1595 Engine Cooling System................................................................................................................................................................................................................1596 General Description..............................................................................................................................................................................................................1596 Cooling System Description...................................................................................................................................................................................................1596 Coolant Description..........................................................................................................................................................................................................1596 Schematic and Routing Diagram....................................................................................................................................................................................................1597 Coolant Circulation..........................................................................................................................................................................................................1597 Diagnostic Information and Procedures............................................................................................................................................................................................1598 Engine Cooling Symptom Diagnosis.............................................................................................................................................................................................1598 Repair Instructions..............................................................................................................................................................................................................1599 Cooling System Components....................................................................................................................................................................................................1599 Coolant Level Check..........................................................................................................................................................................................................1600 Engine Cooling System Inspection and Cleaning................................................................................................................................................................................1600 Cooling System Draining......................................................................................................................................................................................................1600 Cooling System Flush and Refill..............................................................................................................................................................................................1601 Cooling Water Pipes or Hoses Removal and Installation........................................................................................................................................................................1602 Thermostat Removal and Installation..........................................................................................................................................................................................1602 Thermostat Inspection........................................................................................................................................................................................................1603 Radiator Cooling Fan Motor On-Vehicle Inspection.............................................................................................................................................................................1603 Radiator Cooling Fan Relay Inspection........................................................................................................................................................................................1604 Radiator Cooling Fan Removal and Installation................................................................................................................................................................................1604 Radiator On-Vehicle Inspection and Cleaning..................................................................................................................................................................................1604 Radiator Removal and Installation............................................................................................................................................................................................1605 Water Pump / Generator Drive Belt Tension Inspection and Adjustment..........................................................................................................................................................1605 Water Pump / Generator Drive Belt Removal and Installation...................................................................................................................................................................1606 Water Pump Removal and Installation..........................................................................................................................................................................................1606 Water Pump Inspection........................................................................................................................................................................................................1607 Specifications...................................................................................................................................................................................................................1607 Tightening Torque Specifications.............................................................................................................................................................................................1607 Special Tools and Equipment......................................................................................................................................................................................................1607 Recommended Service Material.................................................................................................................................................................................................1607 Fuel System..........................................................................................................................................................................................................................1608 Precautions......................................................................................................................................................................................................................1608 Precautions on Fuel System Service...........................................................................................................................................................................................1608 General Description..............................................................................................................................................................................................................1608 Fuel System Description......................................................................................................................................................................................................1608 Fuel Delivery System Description.............................................................................................................................................................................................1608 Fuel Pump Description........................................................................................................................................................................................................1609 Schematic and Routing Diagram....................................................................................................................................................................................................1609 Fuel Delivery System Diagram.................................................................................................................................................................................................1609 Diagnostic Information and Procedures............................................................................................................................................................................................1609 Fuel Pressure Inspection.....................................................................................................................................................................................................1609 Fuel Cut Operation Inspection................................................................................................................................................................................................1610 Repair Instructions..............................................................................................................................................................................................................1611 Fuel System Components.......................................................................................................................................................................................................1611 Fuel Hose Disconnecting and Reconnecting.....................................................................................................................................................................................1612 Fuel Pressure Relief Procedure...............................................................................................................................................................................................1614 Fuel Leakage Check Procedure.................................................................................................................................................................................................1614 Fuel Lines On-Vehicle Inspection.............................................................................................................................................................................................1614 Fuel Pipe Removal and Installation...........................................................................................................................................................................................1614 Fuel Injector On-Vehicle Inspection..........................................................................................................................................................................................1615 Fuel Injector Removal and Installation.......................................................................................................................................................................................1615 Fuel Injector Inspection.....................................................................................................................................................................................................1616 Fuel Filler Cap Inspection...................................................................................................................................................................................................1617 Fuel Tank Inlet Valve Removal and Installation...............................................................................................................................................................................1618 Fuel Tank Inlet Valve Inspection.............................................................................................................................................................................................1619 Fuel Tank Removal and Installation...........................................................................................................................................................................................1619 Fuel Tank Inspection.........................................................................................................................................................................................................1620 Fuel Tank Purging Procedure..................................................................................................................................................................................................1620 Fuel Pump On-Vehicle Inspection..............................................................................................................................................................................................1621 Fuel Pump Assembly Removal and Installation..................................................................................................................................................................................1621 Fuel Level Sensor Removal and Installation...................................................................................................................................................................................1622 Fuel Pump Inspection.........................................................................................................................................................................................................1623 Specifications...................................................................................................................................................................................................................1623 Tightening Torque Specifications.............................................................................................................................................................................................1623 Special Tools and Equipment......................................................................................................................................................................................................1624 Special Tool.................................................................................................................................................................................................................1624 Ignition System......................................................................................................................................................................................................................1625 General Description..............................................................................................................................................................................................................1625 Ignition System Construction.................................................................................................................................................................................................1625 Schematic and Routing Diagram....................................................................................................................................................................................................1626 Ignition System Wiring Circuit Diagram.......................................................................................................................................................................................1626 Component Location...............................................................................................................................................................................................................1627 Ignition System Components Location..........................................................................................................................................................................................1627 Diagnostic Information and Procedures............................................................................................................................................................................................1628 Ignition System Symptom Diagnosis............................................................................................................................................................................................1628 Reference Waveform of Ignition System........................................................................................................................................................................................1628 Ignition System Check........................................................................................................................................................................................................1629 Ignition Spark Test..........................................................................................................................................................................................................1630 Repair Instructions..............................................................................................................................................................................................................1631 High-Tension Cord Removal and Installation...................................................................................................................................................................................1631 High-Tension Cord Inspection.................................................................................................................................................................................................1631 Spark Plug Removal and Installation..........................................................................................................................................................................................1632 Spark Plug Inspection........................................................................................................................................................................................................1632 Ignition Coil Assembly (Including ignitor) Removal and Installation..........................................................................................................................................................1632 Ignition Coil Assembly (Including ignitor) Inspection........................................................................................................................................................................1633 Ignition Timing Inspection...................................................................................................................................................................................................1633 Specifications...................................................................................................................................................................................................................1634 Tightening Torque Specifications.............................................................................................................................................................................................1634 Special Tools and Equipment......................................................................................................................................................................................................1634 Special Tool.................................................................................................................................................................................................................1634 Starting System......................................................................................................................................................................................................................1635 Schematic and Routing Diagram....................................................................................................................................................................................................1635 Cranking System Circuit Diagram..............................................................................................................................................................................................1635 Diagnostic Information and Procedures............................................................................................................................................................................................1635 Cranking System Symptom Diagnosis............................................................................................................................................................................................1635 Cranking System Test.........................................................................................................................................................................................................1637 Repair Instructions..............................................................................................................................................................................................................1638 Starting Motor Dismounting and Remounting....................................................................................................................................................................................1638 Starting Motor Components....................................................................................................................................................................................................1639 Starting Motor Inspection....................................................................................................................................................................................................1640 Specifications...................................................................................................................................................................................................................1643 Cranking System Specifications...............................................................................................................................................................................................1643 Tightening Torque Specifications.............................................................................................................................................................................................1643 Special Tools and Equipment......................................................................................................................................................................................................1643 Recommended Service Material.................................................................................................................................................................................................1643 Charging System......................................................................................................................................................................................................................1644 General Description..............................................................................................................................................................................................................1644 Battery Description..........................................................................................................................................................................................................1644 Generator Description........................................................................................................................................................................................................1645 Diagnostic Information and Procedures............................................................................................................................................................................................1646 Battery Inspection...........................................................................................................................................................................................................1646 Generator Symptom Diagnosis..................................................................................................................................................................................................1646 Generator Test (Undercharged Battery Check)..................................................................................................................................................................................1647 Generator Test (Overcharged Battery Check)...................................................................................................................................................................................1648 Repair Instructions..............................................................................................................................................................................................................1649 Jump Starting in Case of Emergency...........................................................................................................................................................................................1649 Battery Dismounting and Remounting...........................................................................................................................................................................................1649 Generator Dismounting and Remounting.........................................................................................................................................................................................1650 Generator Components.........................................................................................................................................................................................................1651 Generator Inspection.........................................................................................................................................................................................................1652 Specifications...................................................................................................................................................................................................................1654 Charging System Specifications...............................................................................................................................................................................................1654 Tightening Torque Specifications.............................................................................................................................................................................................1654 Exhaust System.......................................................................................................................................................................................................................1655 General Description..............................................................................................................................................................................................................1655 Exhaust System Description...................................................................................................................................................................................................1655 Diagnostic Information and Procedures............................................................................................................................................................................................1655 Exhaust System Check.........................................................................................................................................................................................................1655 Repair Instructions..............................................................................................................................................................................................................1656 Exhaust System Components....................................................................................................................................................................................................1656 Exhaust Manifold Removal and Installation....................................................................................................................................................................................1657 Exhaust Pipe and Muffler Removal and Installation............................................................................................................................................................................1658 Specifications...................................................................................................................................................................................................................1659 Tightening Torque Specifications.............................................................................................................................................................................................1659 Suspension...............................................................................................................................................................................................................................1661 Precautions..........................................................................................................................................................................................................................1663 Precautions......................................................................................................................................................................................................................1663 Precautions on Suspension....................................................................................................................................................................................................1663 Suspension General Diagnosis.........................................................................................................................................................................................................1664 Diagnostic Information and Procedures............................................................................................................................................................................................1664 Suspension, Wheels and Tires Symptom Diagnosis...............................................................................................................................................................................1664 Specifications...................................................................................................................................................................................................................1666 Wheel Alignment Specifications...............................................................................................................................................................................................1666 Front Suspension.....................................................................................................................................................................................................................1667 General Description..............................................................................................................................................................................................................1667 Front Suspension Construction................................................................................................................................................................................................1667 Front Wheel Alignment Construction...........................................................................................................................................................................................1668 Repair Instructions..............................................................................................................................................................................................................1668 Front Wheel Alignment Inspection and Adjustment..............................................................................................................................................................................1668 Front Strut Assembly Components..............................................................................................................................................................................................1670 Front Strut Assembly Removal and Installation................................................................................................................................................................................1670 Front Strut Assembly Disassembly and Assembly................................................................................................................................................................................1672 Front Strut Assembly Check...................................................................................................................................................................................................1673 Front Wheel Hub and Steering Knuckle Components..............................................................................................................................................................................1674 Front Wheel Hub, Steering Knuckle and Wheel Bearing Removal and Installation.................................................................................................................................................1674 Front Wheel Hub, Disc, Nut and Bearing Check.................................................................................................................................................................................1678 Suspension Control Arm / Bushing Removal and Installation....................................................................................................................................................................1678 Suspension Control Arm / Bushing Disassembly and Assembly....................................................................................................................................................................1679 Suspension Control Arm / Steering Knuckle Check..............................................................................................................................................................................1680 Suspension Control Arm Bushing Check.........................................................................................................................................................................................1680 Suspension Control Arm Joint Check...........................................................................................................................................................................................1680 Front Suspension Frame, Stabilizer Bar and/or Bushings Components............................................................................................................................................................1681 Front Suspension Frame, Stabilizer Bar and/or Bushings Removal and Installation..............................................................................................................................................1681 Front Suspension Frame Check.................................................................................................................................................................................................1684 Front Stabilizer Bar, Bushing and/or Joint Check.............................................................................................................................................................................1685 Front Suspension Fasteners Check.............................................................................................................................................................................................1685 Specifications...................................................................................................................................................................................................................1685 Tightening Torque Specifications.............................................................................................................................................................................................1685 Special Tools and Equipment......................................................................................................................................................................................................1686 Special Tool.................................................................................................................................................................................................................1686 Rear Suspension......................................................................................................................................................................................................................1687 General Description..............................................................................................................................................................................................................1687 Rear Suspension Construction.................................................................................................................................................................................................1687 Component Location...............................................................................................................................................................................................................1688 Rear Suspension Component Location...........................................................................................................................................................................................1688 Repair Instructions..............................................................................................................................................................................................................1689 Rear Shock Absorber Removal and Installation.................................................................................................................................................................................1689 Rear Shock Absorber Inspection...............................................................................................................................................................................................1690 Rear Shock Absorber Bush Removal and Installation............................................................................................................................................................................1690 Rear Shock Absorber Bush Inspection..........................................................................................................................................................................................1691 Coil Spring Removal and Installation.........................................................................................................................................................................................1691 Spring Upper Seat / Spring Lower Seat Inspection.............................................................................................................................................................................1692 Spring Upper Seat and Lower Seat Removal and Installation....................................................................................................................................................................1692 Rear Axle Removal and Installation...........................................................................................................................................................................................1693 Trailing Arm, Rear Axle and Coil Spring Inspection...........................................................................................................................................................................1696 Rear Axle Bush Inspection....................................................................................................................................................................................................1696 Wheel Bearing and Wheel Stud Bolt Removal and Installation...................................................................................................................................................................1697 Rear Wheel Disc, Nut and Bearing Inspection..................................................................................................................................................................................1698 Spindle Removal and Installation.............................................................................................................................................................................................1698 Spindle Inspection...........................................................................................................................................................................................................1699 Rear Suspension Fasteners Inspection.........................................................................................................................................................................................1699 Specifications...................................................................................................................................................................................................................1700 Tightening Torque Specifications.............................................................................................................................................................................................1700 Special Tools and Equipment......................................................................................................................................................................................................1700 Special Tool.................................................................................................................................................................................................................1700 Wheels and Tires.....................................................................................................................................................................................................................1701 General Description..............................................................................................................................................................................................................1701 Tires Description............................................................................................................................................................................................................1701 Wheels Description...........................................................................................................................................................................................................1702 Irregular and/or Premature Wear Description..................................................................................................................................................................................1702 Wear Indicators Description..................................................................................................................................................................................................1703 Radial Tire Waddle Description...............................................................................................................................................................................................1703 Radial Tire Lead / Pull Description..........................................................................................................................................................................................1704 Balancing Wheels Description.................................................................................................................................................................................................1704 Repair Instructions..............................................................................................................................................................................................................1705 General Balance Procedures...................................................................................................................................................................................................1705 Tire Rotation................................................................................................................................................................................................................1705 Wheel Removal and Installation...............................................................................................................................................................................................1706 Tire Mounting and Dismounting................................................................................................................................................................................................1706 Tire Repair..................................................................................................................................................................................................................1706 Specifications...................................................................................................................................................................................................................1707 Wheels and Tires Specifications..............................................................................................................................................................................................1707 Tightening Torque Specifications.............................................................................................................................................................................................1707 Driveline / Axle.........................................................................................................................................................................................................................1709 Drive Shaft / Axle...................................................................................................................................................................................................................1710 General Description..............................................................................................................................................................................................................1710 Front Drive Shaft Construction...............................................................................................................................................................................................1710 Component Location...............................................................................................................................................................................................................1710 Front Drive Shaft Assembly Components Location...............................................................................................................................................................................1710 Diagnostic Information and Procedures............................................................................................................................................................................................1711 Front Drive Shaft Symptom Diagnosis..........................................................................................................................................................................................1711 Repair Instructions..............................................................................................................................................................................................................1711 Front Drive Shaft Components.................................................................................................................................................................................................1711 Front Drive Shaft Assembly On-Vehicle Inspection.............................................................................................................................................................................1712 Front Drive Shaft Assembly Removal and Installation..........................................................................................................................................................................1712 Front Drive Shaft Disassembly and Assembly...................................................................................................................................................................................1713 Center Shaft and Center Bearing Support Disassembly and Assembly.............................................................................................................................................................1716 Front Drive Shaft Inspection.................................................................................................................................................................................................1718 Specifications...................................................................................................................................................................................................................1718 Tightening Torque Specifications.............................................................................................................................................................................................1718 Special Tools and Equipment......................................................................................................................................................................................................1719 Recommended Service Material.................................................................................................................................................................................................1719 Special Tool.................................................................................................................................................................................................................1719 Brakes...................................................................................................................................................................................................................................1721 Precautions..........................................................................................................................................................................................................................1723 Precautions......................................................................................................................................................................................................................1723 Precautions for Brakes.......................................................................................................................................................................................................1723 Brake Control System and Diagnosis...................................................................................................................................................................................................1724 Precautions......................................................................................................................................................................................................................1724 Precautions on Brake.........................................................................................................................................................................................................1724 General Description..............................................................................................................................................................................................................1724 Brakes Construction..........................................................................................................................................................................................................1724 Front Brake Hose / Pipe Construction.........................................................................................................................................................................................1725 Rear Brake Hose / Pipe Construction..........................................................................................................................................................................................1726 Diagnostic Information and Procedures............................................................................................................................................................................................1726 Brakes Diagnosis Note........................................................................................................................................................................................................1726 Brakes Symptom Diagnosis.....................................................................................................................................................................................................1727 Repair Instructions..............................................................................................................................................................................................................1729 Brake Pedal Free Height Inspection...........................................................................................................................................................................................1729 Brake Pedal Play Inspection..................................................................................................................................................................................................1729 Excessive Pedal Travel Inspection............................................................................................................................................................................................1729 Master Cylinder and Brake Fluid Level Inspection.............................................................................................................................................................................1730 Stop Light Switch Adjustment.................................................................................................................................................................................................1730 Air Bleeding of Brake System.................................................................................................................................................................................................1730 Front Brake Hose / Pipe Removal and Installation.............................................................................................................................................................................1731 Rear Brake Hose / Pipe Removal and Installation..............................................................................................................................................................................1732 Brake Hose and Pipe Inspection...............................................................................................................................................................................................1732 Master Cylinder Components...................................................................................................................................................................................................1732 Master Cylinder Reservoir Removal and Installation...........................................................................................................................................................................1733 Master Cylinder Assembly Removal and Installation............................................................................................................................................................................1734 Master Cylinder Assembly Disassembly and Assembly............................................................................................................................................................................1735 Master Cylinder Assembly Inspection..........................................................................................................................................................................................1736 Brake Booster Components.....................................................................................................................................................................................................1736 Booster Operation Inspection.................................................................................................................................................................................................1737 Brake Booster Removal and Installation.......................................................................................................................................................................................1738 Brake Booster Inspection and Adjustment......................................................................................................................................................................................1739 Specifications...................................................................................................................................................................................................................1739 Tightening Torque Specifications.............................................................................................................................................................................................1739 Special Tools and Equipment......................................................................................................................................................................................................1739 Recommended Service Material.................................................................................................................................................................................................1739 Front Brakes.........................................................................................................................................................................................................................1740 Repair Instructions..............................................................................................................................................................................................................1740 Front Disc Brake Components..................................................................................................................................................................................................1740 Front Disc Brake Pad On-Vehicle Inspection...................................................................................................................................................................................1741 Front Disc Brake Pad Removal and Installation................................................................................................................................................................................1741 Front Disc Brake Pad Inspection..............................................................................................................................................................................................1742 Front Disc Brake Caliper Removal and Installation............................................................................................................................................................................1742 Front Disc Brake Caliper Disassembly and Assembly............................................................................................................................................................................1743 Front Disc Brake Caliper Inspection..........................................................................................................................................................................................1745 Front Brake Disc Removal and Installation....................................................................................................................................................................................1745 Front Brake Disc Inspection..................................................................................................................................................................................................1746 Specifications...................................................................................................................................................................................................................1747 Tightening Torque Specifications.............................................................................................................................................................................................1747 Special Tools and Equipment......................................................................................................................................................................................................1747 Recommended Service Material.................................................................................................................................................................................................1747 Special Tool.................................................................................................................................................................................................................1747 Rear Brakes..........................................................................................................................................................................................................................1748 Repair Instructions..............................................................................................................................................................................................................1748 Rear Drum Brake Components...................................................................................................................................................................................................1748 Rear Brake Drum Removal and Installation.....................................................................................................................................................................................1748 Rear Brake Drum and Shoe Inspection..........................................................................................................................................................................................1750 ABS Sensor Ring Removal and Installation (If Equipped).......................................................................................................................................................................1750 ABS Sensor Ring Inspection...................................................................................................................................................................................................1751 Rear Brake Shoe Removal and Installation.....................................................................................................................................................................................1751 Rear Brake Shoe Inspection...................................................................................................................................................................................................1752 Wheel Cylinder Removal and Installation......................................................................................................................................................................................1752 Wheel Cylinder Inspection....................................................................................................................................................................................................1753 Brake Back Plate Removal and Installation....................................................................................................................................................................................1753 Specifications...................................................................................................................................................................................................................1755 Tightening Torque Specifications.............................................................................................................................................................................................1755 Special Tools and Equipment......................................................................................................................................................................................................1755 Recommended Service Material.................................................................................................................................................................................................1755 Special Tool.................................................................................................................................................................................................................1755 Parking Brake........................................................................................................................................................................................................................1756 General Description..............................................................................................................................................................................................................1756 Parking Brake Cable Construction.............................................................................................................................................................................................1756 Repair Instructions..............................................................................................................................................................................................................1757 Parking Brake Inspection and Adjustment......................................................................................................................................................................................1757 Parking Brake Cable Removal and Installation.................................................................................................................................................................................1758 Parking Brake Lever Removal and Installation.................................................................................................................................................................................1758 Specifications...................................................................................................................................................................................................................1759 Tightening Torque Specifications.............................................................................................................................................................................................1759 ABS..................................................................................................................................................................................................................................1760 Precautions......................................................................................................................................................................................................................1760 Precautions in Diagnosing Troubles...........................................................................................................................................................................................1760 Precautions in On-Vehicle Service............................................................................................................................................................................................1760 General Description..............................................................................................................................................................................................................1761 ABS Description..............................................................................................................................................................................................................1761 ABS Hydraulic Unit / Control Module Assembly Description.....................................................................................................................................................................1761 Schematic and Routing Diagram....................................................................................................................................................................................................1762 ABS Schematic................................................................................................................................................................................................................1762 ABS Wiring Circuit Diagram...................................................................................................................................................................................................1763 Component Location...............................................................................................................................................................................................................1764 ABS Components Location......................................................................................................................................................................................................1764 Front Wheel Speed Sensor Components Location.................................................................................................................................................................................1765 Rear Wheel Speed Sensor Components Location..................................................................................................................................................................................1765 Diagnostic Information and Procedures............................................................................................................................................................................................1766 ABS Check....................................................................................................................................................................................................................1766 ABS Warning Lamp Check.......................................................................................................................................................................................................1768 EBD Warning Lamp (Brake Warning Lamp) Check..................................................................................................................................................................................1768 DTC Check....................................................................................................................................................................................................................1768 DTC Table....................................................................................................................................................................................................................1769 DTC Clearance................................................................................................................................................................................................................1769 Scan Tool Data...............................................................................................................................................................................................................1769 ABS Warning Lamp Does Not Come ON at Ignition Switch ON......................................................................................................................................................................1770 ABS Warning Lamp Comes ON Steady.............................................................................................................................................................................................1771 ABS Warning Lamp Flashes Continuously while Ignition Switch Is ON............................................................................................................................................................1773 EBD Warning Lamp (Brake Warning Lamp) Comes ON Steady........................................................................................................................................................................1774 Serial Data Link Circuit Check...............................................................................................................................................................................................1775 DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036: Right-Front / Left-Front / Right- Rear / Left-Rear Wheel Speed Sensor Circuit or Sensor Ring..................................................................1777 DTC C1041 / C1045 / C1051 / C1055, DTC C1042 / C1046 / C1052 / C1056: Right-Front / Left-Front / Right-Rear / Left-Rear Inlet Solenoid Circuit, Right-Front / Left-Front / Right-Rear / Left-Rear Outlet Solenoid Circuit....1779 DTC C1057: Power Source Circuit..............................................................................................................................................................................................1780 DTC C1061: ABS Pump Motor and/or Motor Driver Circuit........................................................................................................................................................................1781 DTC C1063: Solenoid Valve Power Supply Driver Circuit........................................................................................................................................................................1782 DTC C1071: ABS Control Module................................................................................................................................................................................................1783 Repair Instructions..............................................................................................................................................................................................................1784 ABS Hydraulic Unit Operation Check...........................................................................................................................................................................................1784 ABS Hydraulic Unit / Control Module Assembly Components......................................................................................................................................................................1784 ABS Hydraulic Unit / Control Module Assembly On-Vehicle Inspection...........................................................................................................................................................1785 ABS Hydraulic Unit / Control Module Assembly Removal and Installation........................................................................................................................................................1785 Front Wheel Speed Sensor On-Vehicle Inspection...............................................................................................................................................................................1787 Front Wheel Speed Sensor Removal and Installation............................................................................................................................................................................1787 Front Wheel Speed Sensor Inspection..........................................................................................................................................................................................1788 Rear Wheel Speed Sensor On-Vehicle Inspection................................................................................................................................................................................1788 Rear Wheel Speed Sensor Removal and Installation.............................................................................................................................................................................1789 Rear Wheel Speed Sensor Inspection...........................................................................................................................................................................................1790 Front Wheel Speed Sensor Ring On-Vehicle Inspection..........................................................................................................................................................................1790 Front Wheel Speed Sensor Ring Removal and Installation.......................................................................................................................................................................1791 Rear Wheel Speed Sensor Ring On-Vehicle Inspection...........................................................................................................................................................................1791 Rear Wheel Speed Sensor Ring Removal and Installation........................................................................................................................................................................1791 Specifications...................................................................................................................................................................................................................1791 Tightening Torque Specifications.............................................................................................................................................................................................1791 Special Tools and Equipment......................................................................................................................................................................................................1792 Special Tool.................................................................................................................................................................................................................1792 Transmission / Transaxle.................................................................................................................................................................................................................1793 Precautions..........................................................................................................................................................................................................................1796 Precautions......................................................................................................................................................................................................................1796 Precautions on Transmission / Transaxle......................................................................................................................................................................................1796 Automatic Transmission...............................................................................................................................................................................................................1797 Precautions......................................................................................................................................................................................................................1797 Precautions in Diagnosing Trouble............................................................................................................................................................................................1797 Precautions for Disassembly and Reassembly...................................................................................................................................................................................1797 General Description..............................................................................................................................................................................................................1799 A/T Description..............................................................................................................................................................................................................1799 Clutch / Brake / Planetary Gear Function of Automatic Transaxle..............................................................................................................................................................1802 Table of Component Operation.................................................................................................................................................................................................1802 A/T Diagnosis General Description............................................................................................................................................................................................1803 On-Board Diagnostic System Description.......................................................................................................................................................................................1803 CAN Communication System Description.........................................................................................................................................................................................1804 Schematic and Routing Diagram....................................................................................................................................................................................................1805 Transmission Control Module (TCM) Wiring Diagram.............................................................................................................................................................................1805 Automatic Gear Shift Table...................................................................................................................................................................................................1807 Component Location...............................................................................................................................................................................................................1808 Electronic Shift Control System Components Location..........................................................................................................................................................................1808 Diagnostic Information and Procedures............................................................................................................................................................................................1810 A/T System Check.............................................................................................................................................................................................................1810 Visual Inspection............................................................................................................................................................................................................1813 Malfunction Indicator Lamp (MIL) Check.......................................................................................................................................................................................1813 DTC Table....................................................................................................................................................................................................................1813 DTC Check....................................................................................................................................................................................................................1815 DTC Clearance................................................................................................................................................................................................................1815 Fail-Safe Table..............................................................................................................................................................................................................1816 Scan Tool Data...............................................................................................................................................................................................................1818 A/T Basic Check..............................................................................................................................................................................................................1821 Road Test....................................................................................................................................................................................................................1822 Manual Road Test.............................................................................................................................................................................................................1824 Engine Brake Test............................................................................................................................................................................................................1825 Stall Test...................................................................................................................................................................................................................1825 Time Lag Test................................................................................................................................................................................................................1827 Line Pressure Test...........................................................................................................................................................................................................1828 “P” Range Test...............................................................................................................................................................................................................1829 A/T Symptom Diagnosis........................................................................................................................................................................................................1829 No Gear Shift to 4th gear....................................................................................................................................................................................................1837 No Lock-Up Occurs............................................................................................................................................................................................................1838 DTC P0705: Transmission Range Sensor Circuit Malfunction.....................................................................................................................................................................1839 DTC P0707: Transmission Range Sensor Circuit Low.............................................................................................................................................................................1841 DTC P0712: Transmission Fluid Temperature Sensor Circuit Low.................................................................................................................................................................1843 DTC P0713: Transmission Fluid Temperature Sensor Circuit High................................................................................................................................................................1844 DTC P0717: Input / Turbine Speed Sensor Circuit Malfunction..................................................................................................................................................................1845 DTC P0722: Output Speed Sensor (VSS) Circuit No Signal.......................................................................................................................................................................1847 DTC P0741 / P0742: TCC Circuit Performance or Stuck OFF / TCC Circuit Stuck ON...............................................................................................................................................1849 DTC P0751 / P0752 / P0756 / P0757: Shift Solenoid Malfunction................................................................................................................................................................1850 DTC P0787: Shift / Timing Solenoid Control Circuit Low.......................................................................................................................................................................1851 DTC P0788: Shift / Timing Solenoid Control Circuit High......................................................................................................................................................................1853 DTC P0962: Pressure Control Solenoid Control Circuit Low.....................................................................................................................................................................1855 DTC P0963: Pressure Control Solenoid Control Circuit High....................................................................................................................................................................1857 DTC P0973 / P0976: Shift Solenoid-A (No.1) Control Circuit Low / Shift Solenoid-B (No.2) Control Circuit Low.................................................................................................................1859 DTC P0974 / P0977: Shift Solenoid-A (No.1) / Shift Solenoid-B (No.2) Control Circuit High....................................................................................................................................1861 DTC P1702: Internal Control Module Memory Check Sum Error....................................................................................................................................................................1863 DTC P1703: Can Invalid Data - TCM............................................................................................................................................................................................1863 DTC P1723: Range Select Switch Malfunction...................................................................................................................................................................................1864 DTC P1774: Control Module Communication Bus Off..............................................................................................................................................................................1865 DTC P1775: High Speed CAN Communication Bus Off (Transmission Error).........................................................................................................................................................1868 DTC P1777: TCM Lost Communication with ECM (Reception Error).................................................................................................................................................................1871 DTC P1778: TCM Lost Communication with BCM (Reception Error).................................................................................................................................................................1874 DTC P1878: Torque Converter Clutch Shudder...................................................................................................................................................................................1877 DTC P2763: Torque Converter Clutch (TCC) Pressure Control Solenoid Control Circuit High......................................................................................................................................1878 DTC P2764: Torque Converter Clutch (TCC) Circuit Pressure Control Solenoid Control Circuit Low...............................................................................................................................1880 Inspection of TCM and Its Circuits...........................................................................................................................................................................................1882 TCM Power and Ground Circuit Check...........................................................................................................................................................................................1886 Brake Interlock System Inspection............................................................................................................................................................................................1887 Repair Instructions..............................................................................................................................................................................................................1888 Learning Control Initialization..............................................................................................................................................................................................1888 A/T Fluid Level Check........................................................................................................................................................................................................1888 A/T Fluid Change.............................................................................................................................................................................................................1889 Selector Lever Components....................................................................................................................................................................................................1889 Select Lever Assembly Installation...........................................................................................................................................................................................1890 Select Lever Knob Installation...............................................................................................................................................................................................1890 Selector Lever Inspection....................................................................................................................................................................................................1890 Select Cable Components......................................................................................................................................................................................................1890 Select Cable Removal and Installation........................................................................................................................................................................................1891 Select Cable Adjustment......................................................................................................................................................................................................1891 Transmission Range Sensor (Shift Switch) Inspection and Adjustment...........................................................................................................................................................1892 Output Shaft Speed Sensor (VSS) Removal and Installation.....................................................................................................................................................................1892 Output Shaft Speed Sensor (VSS) Inspection...................................................................................................................................................................................1893 Input Shaft Speed Sensor Removal and Installation............................................................................................................................................................................1893 Input Shaft Speed Sensor Inspection..........................................................................................................................................................................................1893 Transmission Fluid Temperature Sensor Removal and Installation...............................................................................................................................................................1894 Transmission Fluid Temperature Sensor Inspection.............................................................................................................................................................................1894 “3” Position Switch Inspection...............................................................................................................................................................................................1895 Solenoid Valves (Shift Solenoid Valves and Timing Solenoid Valve) Removal and Installation...................................................................................................................................1895 Solenoid Valves (Shift Solenoid Valves, and Timing Solenoid Valve) Inspection................................................................................................................................................1896 Pressure Control Solenoid Valves (Pressure Control Solenoid and TCC Pressure Control Solenoid) Removal and Installation......................................................................................................1898 Pressure Control Solenoid Valve Inspection...................................................................................................................................................................................1898 Transmission Control Module (TCM) Removal and Installation...................................................................................................................................................................1899 A/T Relay Inspection.........................................................................................................................................................................................................1900 Differential Side Oil Seal Replacement.......................................................................................................................................................................................1900 Shift Lock Solenoid Inspection...............................................................................................................................................................................................1901 Shift Lock Solenoid Replacement..............................................................................................................................................................................................1901 Key Interlock Cable Removal and Installation.................................................................................................................................................................................1902 A/T Fluid Cooler Hoses Replacement...........................................................................................................................................................................................1903 Automatic Transaxle Unit Components..........................................................................................................................................................................................1903 Automatic Transaxle Unit Dismounting and Remounting..........................................................................................................................................................................1904 Automatic Transaxle Assembly Components......................................................................................................................................................................................1906 Automatic Transaxle Unit Disassembly.........................................................................................................................................................................................1908 Oil Pump Assembly Components.................................................................................................................................................................................................1919 Oil Pump Assembly Disassembly and Reassembly.................................................................................................................................................................................1920 Oil Pump Assembly Inspection.................................................................................................................................................................................................1920 Direct Clutch Assembly Components............................................................................................................................................................................................1922 Direct Clutch Assembly Preliminary Check.....................................................................................................................................................................................1922 Direct Clutch Assembly Disassembly and Reassembly............................................................................................................................................................................1923 Direct Clutch Assembly Inspection............................................................................................................................................................................................1925 Forward and Reverse Clutch Assembly Components...............................................................................................................................................................................1926 Forward and Reverse Clutch Assembly Preliminary Check........................................................................................................................................................................1926 Forward and Reverse Clutch Assembly Disassembly and Reassembly...............................................................................................................................................................1927 Forward and Reverse Clutch Assembly Inspection...............................................................................................................................................................................1930 2nd Brake Piston Assembly Components.........................................................................................................................................................................................1931 2nd Brake Piston Assembly Disassembly and Reassembly.........................................................................................................................................................................1931 Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Components....................................................................................................................................................1932 Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Disassembly and Reassembly....................................................................................................................................1933 Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Inspection....................................................................................................................................................1934 Countershaft Assembly Components.............................................................................................................................................................................................1935 Countershaft Assembly Disassembly and Reassembly.............................................................................................................................................................................1935 Valve Body Assembly Components...............................................................................................................................................................................................1936 Valve Body Assembly Disassembly and Reassembly...............................................................................................................................................................................1937 Differential Assembly Components.............................................................................................................................................................................................1938 Differential Assembly Disassembly and Reassembly.............................................................................................................................................................................1939 Differential Assembly Inspection.............................................................................................................................................................................................1940 Torque Converter Housing Disassembly and Reassembly..........................................................................................................................................................................1941 Transaxle Case Disassembly and Reassembly....................................................................................................................................................................................1943 Automatic Transaxle Unit Inspection and Adjustment...........................................................................................................................................................................1944 Automatic Transaxle Unit Assembly............................................................................................................................................................................................1946 Specifications...................................................................................................................................................................................................................1962 Tightening Torque Specifications.............................................................................................................................................................................................1962 Special Tools and Equipment......................................................................................................................................................................................................1963 Recommended Service Material.................................................................................................................................................................................................1963 Special Tool.................................................................................................................................................................................................................1963 Manual Transmission..................................................................................................................................................................................................................1966 General Description..............................................................................................................................................................................................................1966 Manual Transaxle Construction and Servicing..................................................................................................................................................................................1966 Diagnostic Information and Procedures............................................................................................................................................................................................1968 Manual Transaxle Symptom Diagnosis...........................................................................................................................................................................................1968 Repair Instructions..............................................................................................................................................................................................................1968 Manual Transaxle Oil Change..................................................................................................................................................................................................1968 Differential Side Oil Seal Replacement.......................................................................................................................................................................................1969 Gear Shift Control Lever and Cable Components................................................................................................................................................................................1970 Gear Shift Control Lever and Cable Removal and Installation..................................................................................................................................................................1971 Gear Select Control Cable Adjustment.........................................................................................................................................................................................1971 Vehicle Speed Sensor (VSS) Removal and Installation..........................................................................................................................................................................1972 Back Up Lamp Switch Removal and Installation.................................................................................................................................................................................1972 Back Up Lamp Switch Inspection...............................................................................................................................................................................................1973 Manual Transaxle Unit Components.............................................................................................................................................................................................1973 Manual Transaxle Unit Dismounting and Remounting.............................................................................................................................................................................1974 Gear Shift and Select Shaft Assembly Components..............................................................................................................................................................................1976 Gear Shift and Select Shaft Assembly Removal and Installation................................................................................................................................................................1976 Gear Shift and Select Shaft Disassembly and Assembly.........................................................................................................................................................................1977 Manual Transaxle Assembly Components.........................................................................................................................................................................................1978 Fifth Gear Disassembly and Assembly..........................................................................................................................................................................................1979 Manual Transaxle Assembly Disassembly and Reassembly.........................................................................................................................................................................1982 Transaxle Right Case Disassembly and Assembly................................................................................................................................................................................1987 Transaxle Left Case Disassembly and Assembly.................................................................................................................................................................................1988 Input Shaft and Countershaft Components......................................................................................................................................................................................1989 Input Shaft Assembly Disassembly and Reassembly..............................................................................................................................................................................1990 Countershaft Assembly Disassembly and Reassembly.............................................................................................................................................................................1992 Synchronizer Parts Inspection................................................................................................................................................................................................1995 Gear Shift Shaft Components..................................................................................................................................................................................................1995 5th and Reverse Gear Shift Shafts Disassembly and Assembly...................................................................................................................................................................1996 Gear Shift Shaft and Fork Inspection.........................................................................................................................................................................................1996 Differential Components......................................................................................................................................................................................................1997 Differential Disassembly and Assembly........................................................................................................................................................................................1997 Specifications...................................................................................................................................................................................................................1999 Tightening Torque Specifications.............................................................................................................................................................................................1999 Special Tools and Equipment......................................................................................................................................................................................................2000 Recommended Service Material.................................................................................................................................................................................................2000 Special Tool.................................................................................................................................................................................................................2000 Clutch...............................................................................................................................................................................................................................2003 General Description..............................................................................................................................................................................................................2003 Clutch Construction..........................................................................................................................................................................................................2003 Diagnostic Information and Procedures............................................................................................................................................................................................2004 Clutch System Symptom Diagnosis..............................................................................................................................................................................................2004 Repair Instructions..............................................................................................................................................................................................................2005 Clutch Pedal Inspection......................................................................................................................................................................................................2005 Clutch Fluid Level Inspection................................................................................................................................................................................................2006 Air Bleeding of Clutch System................................................................................................................................................................................................2006 Clutch Fluid Pipe and Hose Components........................................................................................................................................................................................2007 Clutch Fluid Pipe Removal and Installation...................................................................................................................................................................................2007 Clutch Fluid Pipe Inspection.................................................................................................................................................................................................2008 Clutch Master Cylinder Removal and Installation..............................................................................................................................................................................2008 Clutch Operating Cylinder Removal and Installation...........................................................................................................................................................................2008 Clutch Pedal and Clutch Pedal Bracket Components.............................................................................................................................................................................2009 Clutch Cover, Clutch Disc and Flywheel Components............................................................................................................................................................................2010 Clutch Cover, Clutch Disc and Flywheel Removal and Installation..............................................................................................................................................................2010 Clutch Cover, Clutch Disc and Flywheel Inspection............................................................................................................................................................................2012 Clutch Release System Removal and Installation...............................................................................................................................................................................2012 Clutch Release System Inspection.............................................................................................................................................................................................2014 Specifications...................................................................................................................................................................................................................2014 Tightening Torque Specifications.............................................................................................................................................................................................2014 Special Tools and Equipment......................................................................................................................................................................................................2015 Recommended Service Material.................................................................................................................................................................................................2015 Special Tool.................................................................................................................................................................................................................2015 Steering.................................................................................................................................................................................................................................2017 Precautions..........................................................................................................................................................................................................................2019 Precautions......................................................................................................................................................................................................................2019 Precautions on Steering......................................................................................................................................................................................................2019 Steering General Diagnosis...........................................................................................................................................................................................................2020 Precautions......................................................................................................................................................................................................................2020 Precautions for Steering Diagnosis...........................................................................................................................................................................................2020 Diagnostic Information and Procedures............................................................................................................................................................................................2021 Steering Symptom Diagnosis...................................................................................................................................................................................................2021 Steering Wheel and Column............................................................................................................................................................................................................2022 Precautions......................................................................................................................................................................................................................2022 Service Precautions of Steering Wheel and Column.............................................................................................................................................................................2022 Diagnostic Information and Procedures............................................................................................................................................................................................2022 Checking Steering Column for Accident Damage.................................................................................................................................................................................2022 Repair Instructions..............................................................................................................................................................................................................2023 Steering Wheel and Column Construction.......................................................................................................................................................................................2023 Steering Wheel Removal and Installation......................................................................................................................................................................................2023 Contact Coil Cable Assembly Removal and Installation.........................................................................................................................................................................2024 Centering Contact Coil Cable Assembly........................................................................................................................................................................................2025 Contact Coil Cable Assembly Inspection.......................................................................................................................................................................................2026 Steering Column Removal and Installation.....................................................................................................................................................................................2026 Steering Column Inspection...................................................................................................................................................................................................2028 Steering Lower Shaft Removal and Installation................................................................................................................................................................................2028 Specifications...................................................................................................................................................................................................................2029 Tightening Torque Specifications.............................................................................................................................................................................................2029 Special Tools and Equipment......................................................................................................................................................................................................2029 Special Tool.................................................................................................................................................................................................................2029 Power Assisted Steering System.......................................................................................................................................................................................................2030 Precautions......................................................................................................................................................................................................................2030 Steering System Note.........................................................................................................................................................................................................2030 Precautions in Diagnosing Troubles...........................................................................................................................................................................................2030 General Description..............................................................................................................................................................................................................2030 P/S System Description.......................................................................................................................................................................................................2030 EPS Diagnosis General Description............................................................................................................................................................................................2031 On-Board Diagnostic System Description.......................................................................................................................................................................................2031 Schematic and Routing Diagram....................................................................................................................................................................................................2032 EPS System Wiring Circuit Diagram............................................................................................................................................................................................2032 Diagnostic Information and Procedures............................................................................................................................................................................................2033 EPS System Check.............................................................................................................................................................................................................2033 “EPS” Warning Lamp Check.....................................................................................................................................................................................................2034 DTC Check....................................................................................................................................................................................................................2035 DTC Clearance................................................................................................................................................................................................................2035 DTC Table....................................................................................................................................................................................................................2035 Scan Tool Data...............................................................................................................................................................................................................2037 P/S System Symptom Diagnosis.................................................................................................................................................................................................2038 Serial Data Link Circuit Check...............................................................................................................................................................................................2038 “EPS” Warning Lamp Does Not Come ON at Ignition Switch ON but Engine Stop....................................................................................................................................................2040 “EPS” Warning Lamp Come ON Steady and Engine Start...........................................................................................................................................................................2042 DTC C1113 / C1117 /C1118: Torque Sensor Circuit Failure......................................................................................................................................................................2043 DTC C1114: Torque Sensor 5 V Power Supply Circuit Failure....................................................................................................................................................................2044 DTC C1119: Torque Sensor 12 V Power Supply Circuit Failure...................................................................................................................................................................2046 DTC C1121 / C1123 / C1124: VSS Circuit Failure...............................................................................................................................................................................2048 DTC C1122: Engine Speed Signal Circuit Failure...............................................................................................................................................................................2050 DTC C1141 / C1142 / C1143 / C1145: Motor Circuit Failure.....................................................................................................................................................................2051 DTC C1153: P/S Control Module Power Supply Circuit Failure...................................................................................................................................................................2052 DTC C1155: P/S Control Module Failure........................................................................................................................................................................................2054 Inspection of P/S Control Module and Its Circuits............................................................................................................................................................................2054 Steering Wheel Play Check....................................................................................................................................................................................................2057 Steering Force Check.........................................................................................................................................................................................................2057 Repair Instructions..............................................................................................................................................................................................................2058 Steering Gear Case Assembly Components.......................................................................................................................................................................................2058 Tie-Rod End Boot On-Vehicle Inspection.......................................................................................................................................................................................2059 Tie-Rod End Removal and Installation.........................................................................................................................................................................................2059 Tie-Rod End Inspection.......................................................................................................................................................................................................2060 Steering Shaft Joint On-Vehicle Inspection...................................................................................................................................................................................2060 Steering Gear Case Assembly Removal and Installation.........................................................................................................................................................................2060 Steering Rack Boot Inspection................................................................................................................................................................................................2062 Tie-Rod / Rack Boot Removal and Installation.................................................................................................................................................................................2062 Steering Rack Plunger Removal and Installation...............................................................................................................................................................................2064 Steering Rack Plunger Inspection.............................................................................................................................................................................................2064 P/S Control Module Removal and Installation..................................................................................................................................................................................2064 Torque Sensor Inspection.....................................................................................................................................................................................................2065 Motor Assembly Inspection....................................................................................................................................................................................................2065 Specifications...................................................................................................................................................................................................................2066 Tightening Torque Specifications.............................................................................................................................................................................................2066 Special Tools and Equipment......................................................................................................................................................................................................2067 Recommended Service Material.................................................................................................................................................................................................2067 Special Tool.................................................................................................................................................................................................................2067 HVAC.....................................................................................................................................................................................................................................2069 Precautions..........................................................................................................................................................................................................................2070 Precautions......................................................................................................................................................................................................................2070 Precautions on HVAC..........................................................................................................................................................................................................2070 Heater and Ventilation...............................................................................................................................................................................................................2071 General Description..............................................................................................................................................................................................................2071 Heater and Ventilation Construction..........................................................................................................................................................................................2071 Schematic and Routing Diagram....................................................................................................................................................................................................2072 Heater and Ventilation Wiring Circuit Diagram................................................................................................................................................................................2072 Diagnostic Information and Procedures............................................................................................................................................................................................2073 Heater and Ventilation Symptom Diagnosis.....................................................................................................................................................................................2073 Repair Instructions..............................................................................................................................................................................................................2074 HVAC Unit Components.........................................................................................................................................................................................................2074 HVAC Unit Removal and Installation...........................................................................................................................................................................................2075 Blower Motor Removal and Installation........................................................................................................................................................................................2075 Blower Motor Inspection......................................................................................................................................................................................................2075 Blower Motor Resistor Removal and Installation...............................................................................................................................................................................2076 Blower Motor Resistor Inspection.............................................................................................................................................................................................2076 HVAC Control Unit Components.................................................................................................................................................................................................2077 HVAC Control Unit Removal and Installation...................................................................................................................................................................................2077 Blower Speed Selector Inspection.............................................................................................................................................................................................2078 Air Intake Switch Inspection.................................................................................................................................................................................................2079 Air Intake Control Actuator Removal and Installation.........................................................................................................................................................................2079 Air Intake Control Actuator Inspection.......................................................................................................................................................................................2079 Center Ventilation Louver Removal and Installation...........................................................................................................................................................................2080 Side Ventilation Louver Removal and Installation.............................................................................................................................................................................2080 Air Filter Removal and Installation..........................................................................................................................................................................................2081 Air Filter Cleaning..........................................................................................................................................................................................................2081 Air Conditioning System..............................................................................................................................................................................................................2082 Precautions......................................................................................................................................................................................................................2082 A/C System Caution...........................................................................................................................................................................................................2082 Precautions on Servicing A/C System..........................................................................................................................................................................................2082 General Description..............................................................................................................................................................................................................2084 Refrigerant Type Construction................................................................................................................................................................................................2084 Sub-Cool A/C System Description..............................................................................................................................................................................................2084 Schematic and Routing Diagram....................................................................................................................................................................................................2086 Major Components of A/C System...............................................................................................................................................................................................2086 A/C System Wiring Diagram....................................................................................................................................................................................................2087 Diagnostic Information and Procedures............................................................................................................................................................................................2088 A/C System Symptom Diagnosis.................................................................................................................................................................................................2088 Abnormal Noise Symptom Diagnosis of A/C System...............................................................................................................................................................................2090 A/C System Performance Inspection............................................................................................................................................................................................2091 A/C System Inspection at ECM.................................................................................................................................................................................................2096 Repair Instructions..............................................................................................................................................................................................................2098 Operation Procedure for Refrigerant Charge...................................................................................................................................................................................2098 Condenser Assembly On-Vehicle Inspection.....................................................................................................................................................................................2103 Condenser Assembly Removal and Installation..................................................................................................................................................................................2103 Desiccant Removal and Installation...........................................................................................................................................................................................2104 HVAC Unit Components.........................................................................................................................................................................................................2105 HVAC Unit Removal and Installation...........................................................................................................................................................................................2106 Evaporator Inspection........................................................................................................................................................................................................2106 Evaporator Thermistor (Evaporator Temperature Sensor) Removal and Installation...............................................................................................................................................2106 Evaporator Thermistor (Evaporator Temperature Sensor) Inspection.............................................................................................................................................................2107 Expansion Valve Removal and Installation.....................................................................................................................................................................................2107 Expansion Valve Inspection...................................................................................................................................................................................................2108 A/C Refrigerant Pressure Sensor and Its Circuit Inspection...................................................................................................................................................................2108 A/C Refrigerant Pressure Sensor Removal and Installation.....................................................................................................................................................................2108 A/C Switch Inspection........................................................................................................................................................................................................2108 Compressor Relay Inspection..................................................................................................................................................................................................2109 Compressor Drive Belt Inspection and Adjustment..............................................................................................................................................................................2109 Compressor Drive Belt Removal and Installation...............................................................................................................................................................................2110 Compressor Assembly Removal and Installation.................................................................................................................................................................................2110 Compressor Assembly Components...............................................................................................................................................................................................2111 Magnet Clutch Inspection.....................................................................................................................................................................................................2111 Magnet Clutch Removal and Installation.......................................................................................................................................................................................2111 Relief Valve Inspection......................................................................................................................................................................................................2113 Relief Valve Removal and Installation........................................................................................................................................................................................2113 Specifications...................................................................................................................................................................................................................2114 Tightening Torque Specifications.............................................................................................................................................................................................2114 Special Tools and Equipment......................................................................................................................................................................................................2115 Recommended Service Material.................................................................................................................................................................................................2115 Special Tool.................................................................................................................................................................................................................2115 Restraint................................................................................................................................................................................................................................2117 Precautions..........................................................................................................................................................................................................................2119 Precautions......................................................................................................................................................................................................................2119 Precautions on Restraint.....................................................................................................................................................................................................2119 Seat Belts...........................................................................................................................................................................................................................2120 Precautions......................................................................................................................................................................................................................2120 Precautions on Service and Diagnosis of Seat Belt............................................................................................................................................................................2120 General Description..............................................................................................................................................................................................................2120 Seat Belt Construction.......................................................................................................................................................................................................2120 Diagnostic Information and Procedures............................................................................................................................................................................................2121 Repair and Inspection Required after Accident................................................................................................................................................................................2121 Repair Instructions..............................................................................................................................................................................................................2122 Front Seat Belt Components...................................................................................................................................................................................................2122 Front Seat Belt Removal and Installation.....................................................................................................................................................................................2122 Front Seat Belt Inspection...................................................................................................................................................................................................2123 Rear Seat Belt Components....................................................................................................................................................................................................2125 Rear Seat Belt Removal and Installation......................................................................................................................................................................................2126 Rear Seat Belt Inspection....................................................................................................................................................................................................2126 Specifications...................................................................................................................................................................................................................2126 Tightening Torque Specifications.............................................................................................................................................................................................2126 Air Bag System.......................................................................................................................................................................................................................2127 Precautions......................................................................................................................................................................................................................2127 Precautions on Service and Diagnosis of Air Bag System.......................................................................................................................................................................2127 Precautions on Handling and Storage of Air Bag System Components.............................................................................................................................................................2127 Precautions on Disposal of Air Bag and Seat Belt Pretensioner................................................................................................................................................................2131 General Description..............................................................................................................................................................................................................2131 Air Bag System Construction..................................................................................................................................................................................................2131 Air Bag System Input / Output Table..........................................................................................................................................................................................2132 Schematic and Routing Diagram....................................................................................................................................................................................................2133 Air Bag System Wiring Circuit Diagram........................................................................................................................................................................................2133 Component Location...............................................................................................................................................................................................................2135 Air Bag System Components, Wiring and Connectors Location....................................................................................................................................................................2135 Diagnostic Information and Procedures............................................................................................................................................................................................2136 Air Bag Diagnostic System Check..............................................................................................................................................................................................2136 Air Bag Diagnostic System Check Flow.........................................................................................................................................................................................2136 DTC Table....................................................................................................................................................................................................................2137 DTC Check....................................................................................................................................................................................................................2138 DTC Clearance................................................................................................................................................................................................................2138 Scan Tool Data...............................................................................................................................................................................................................2139 “AIR BAG” Warning Lamp Comes ON Steady.......................................................................................................................................................................................2139 “AIR BAG” Warning Lamp Does Not Come ON......................................................................................................................................................................................2141 “AIR BAG” Warning Lamp Flashes...............................................................................................................................................................................................2143 DTC B1013: SDM fault.........................................................................................................................................................................................................2144 DTC B1014: “AIR BAG” Warning Lamp Circuit Failure............................................................................................................................................................................2144 DTC B1016: Power Source Voltage High.........................................................................................................................................................................................2145 DTC B1017: Power Source Voltage Low..........................................................................................................................................................................................2147 DTC B1021: Front Air Bag Module Deployed.....................................................................................................................................................................................2149 DTC B1024 / B1025: Side-Air Bag (Driver / Passenger) Deployed................................................................................................................................................................2149 DTC B1026: Pretensioner Activated............................................................................................................................................................................................2150 DTC B1027: Reusable Number Exceeded..........................................................................................................................................................................................2151 DTC B1031: Driver Air Bag Initiator Circuit Resistance High..................................................................................................................................................................2151 DTC B1032: Driver Air Bag Initiator Circuit Resistance Low...................................................................................................................................................................2156 DTC B1033: Driver Air Bag Initiator Circuit Short to Ground..................................................................................................................................................................2161 DTC B1034: Driver Air Bag Initiator Circuit Short to Power Circuit...........................................................................................................................................................2166 DTC B1041: Passenger Air Bag Initiator Circuit Resistance High...............................................................................................................................................................2171 DTC B1042: Passenger Air Bag Initiator Circuit Resistance Low................................................................................................................................................................2175 DTC B1043: Passenger Air Bag Initiator Circuit Short to Ground...............................................................................................................................................................2179 DTC B1044: Passenger Air Bag Initiator Circuit Short to Power Circuit........................................................................................................................................................2183 DTC B1051 / B1055: Driver / Passenger Pretensioner Initiator Circuit Resistance High.........................................................................................................................................2187 DTC B1052 / B1056: Driver / Passenger Pretensioner Initiator Circuit Resistance Low..........................................................................................................................................2190 DTC B1053 / B1057: Driver / Passenger Pretensioner Initiator Circuit Short to Ground.........................................................................................................................................2193 DTC B1054 / B1058: Driver / Passenger Pretensioner Initiator Circuit Short to Power Circuit..................................................................................................................................2195 DTC B1061 / B1065: Driver / Passenger Side-Air Bag Initiator Circuit Resistance High.........................................................................................................................................2197 DTC B1062 / B1066: Driver / Passenger Side-Air Bag Initiator Circuit Resistance Low..........................................................................................................................................2201 DTC B1063 / B1067: Driver / Passenger Side-Air Bag Initiator Circuit Short to Ground.........................................................................................................................................2205 DTC B1064 / B1068: Driver / Passenger Side-Air Bag Initiator Circuit Short to Power Circuit..................................................................................................................................2208 DTC B1071: Forward-Sensor Performance Problem................................................................................................................................................................................2211 DTC B1072: Forward-Sensor Communication Error................................................................................................................................................................................2211 DTC B1073: Forward-Sensor Circuit Short to Ground............................................................................................................................................................................2211 DTC B1074: Forward-Sensor Circuit Short to Power Circuit or Open.............................................................................................................................................................2213 DTC B1081 / B1091: Driver / Passenger Side-Sensor Performance Problem........................................................................................................................................................2215 DTC B1082 / B1092: Driver / Passenger Side-Sensor Communication Error........................................................................................................................................................2215 DTC B1083 / B1093: Driver / Passenger Side-Sensor Circuit Short to Ground....................................................................................................................................................2215 DTC B1084 / B1094: Driver / Passenger Side-Sensor Circuit Short to Power Circuit or Open.....................................................................................................................................2217 DTC B1085 / B1095: Wrong Side-Sensor (Driver Side / Passenger) ID............................................................................................................................................................2219 DTC B1361 / B1365: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance High.................................................................................................................................2219 DTC B1362 / B1366: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance Low..................................................................................................................................2221 DTC B1363 / B1367: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to Ground.................................................................................................................................2223 DTC B1364 / B1368: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to Power Circuit..........................................................................................................................2225 Inspection of Intermittent and Poor Connections..............................................................................................................................................................................2227 Repair and Inspection Required after Accident................................................................................................................................................................................2228 Repair Instructions..............................................................................................................................................................................................................2231 Disabling Air Bag System.....................................................................................................................................................................................................2231 Enabling Air Bag System......................................................................................................................................................................................................2231 SDM Removal and Installation.................................................................................................................................................................................................2232 SDM Inspection...............................................................................................................................................................................................................2233 Driver Air Bag (Inflator) Module Removal and Installation....................................................................................................................................................................2233 Driver Air Bag (Inflator) Module Inspection..................................................................................................................................................................................2234 Passenger Air Bag (Inflator) Module Removal and Installation.................................................................................................................................................................2235 Passenger Air Bag (Inflator) Module Inspection...............................................................................................................................................................................2236 Side-Air Bag (Inflator) Module Removal and Installation......................................................................................................................................................................2237 Side-Air Bag (Inflator) Inspection...........................................................................................................................................................................................2238 Side Curtain-Air Bag (Inflator) Module Removal and Installation..............................................................................................................................................................2239 Side Curtain-Air Bag (Inflator) Module Inspection............................................................................................................................................................................2240 Forward-Sensor Removal and Installation......................................................................................................................................................................................2240 Forward-Sensor Inspection....................................................................................................................................................................................................2241 Side-Sensor Removal and Installation.........................................................................................................................................................................................2241 Side-Sensor Inspection.......................................................................................................................................................................................................2242 Passenger Air Bag (Inflator) Module Repair Harness Installation..............................................................................................................................................................2243 Air Bag (Inflator) Module and Seat Belt Pretensioner Disposal................................................................................................................................................................2244 Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal.............................................................................................................................................2254 Specifications...................................................................................................................................................................................................................2255 Tightening Torque Specifications.............................................................................................................................................................................................2255 Special Tools and Equipment......................................................................................................................................................................................................2255 Use of Special Tools.........................................................................................................................................................................................................2255 Recommended Service Material.................................................................................................................................................................................................2256 Special Tool.................................................................................................................................................................................................................2257 Body, Cab and Accessories................................................................................................................................................................................................................2259 Precautions..........................................................................................................................................................................................................................2263 Precautions......................................................................................................................................................................................................................2263 Precautions on Body, Cab and Accessories.....................................................................................................................................................................................2263 Precautions for Body Service.................................................................................................................................................................................................2263 Fastener Caution for Body Service............................................................................................................................................................................................2263 Wiring Systems.......................................................................................................................................................................................................................2264 Precautions......................................................................................................................................................................................................................2264 Cautions in Body Electrical System Servicing.................................................................................................................................................................................2264 Precautions for Wiring System................................................................................................................................................................................................2264 General Description..............................................................................................................................................................................................................2265 Applicable model.............................................................................................................................................................................................................2265 Abbreviations................................................................................................................................................................................................................2265 Wire / Connector Color Symbols...............................................................................................................................................................................................2266 Symbols and Marks............................................................................................................................................................................................................2266 How to Read Connector Layout Diagram.........................................................................................................................................................................................2268 How to Read Connector Codes and Terminal Nos.................................................................................................................................................................................2269 How to Read Ground Point.....................................................................................................................................................................................................2271 How to Read Power Supply Diagram.............................................................................................................................................................................................2272 How to Read System Circuit Diagram...........................................................................................................................................................................................2272 Connector Layout Diagram.........................................................................................................................................................................................................2274 Connector Layout Diagram.....................................................................................................................................................................................................2274 Engine Compartment...........................................................................................................................................................................................................2274 Instrument Panel.............................................................................................................................................................................................................2276 Door, Roof...................................................................................................................................................................................................................2278 Floor........................................................................................................................................................................................................................2279 Rear.........................................................................................................................................................................................................................2281 Ground Point.....................................................................................................................................................................................................................2282 Ground (earth) Point.........................................................................................................................................................................................................2282 Power Supply Diagram.............................................................................................................................................................................................................2283 Power Supply Diagram.........................................................................................................................................................................................................2283 Fuses and the Protected Parts................................................................................................................................................................................................2284 Fuses in Main Fuse Box.......................................................................................................................................................................................................2285 Individual Circuit Fuse Box No. 1............................................................................................................................................................................................2285 Individual Circuit Fuse Box No. 2 (In J/B)...................................................................................................................................................................................2286 Junction Block (J/B) Connector / Fuse Layout.................................................................................................................................................................................2288 Junction Block Inner Circuit (Overview)......................................................................................................................................................................................2290 Junction Block Inner Circuit (Detail)........................................................................................................................................................................................2291 System Circuit Diagram...........................................................................................................................................................................................................2296 System Circuit Diagram.......................................................................................................................................................................................................2296 A-1 Cranking System Circuit Diagram..........................................................................................................................................................................................2297 A-2 Charging System Circuit Diagram..........................................................................................................................................................................................2298 A-3 Ignition System Circuit Diagram..........................................................................................................................................................................................2299 A-4 Cooling System Circuit Diagram...........................................................................................................................................................................................2300 A-5 Engine and A/C Control System Circuit Diagram............................................................................................................................................................................2301 A-6 A/T Control System Circuit Diagram.......................................................................................................................................................................................2306 A-7 Immobilizer System Circuit Diagram.......................................................................................................................................................................................2308 A-8 Body Control System Circuit Diagram......................................................................................................................................................................................2309 B-1 Windshield Wiper and Washer Circuit Diagram..............................................................................................................................................................................2313 B-2 Rear Wiper and Washer Circuit Diagram....................................................................................................................................................................................2314 B-3 Rear Defogger Circuit Diagram............................................................................................................................................................................................2315 B-4 Power Window Circuit Diagram.............................................................................................................................................................................................2316 B-5 Power Door Lock Circuit Diagram..........................................................................................................................................................................................2318 B-6 Power Mirror Circuit Diagram.............................................................................................................................................................................................2320 B-7 Horn Circuit Diagram.....................................................................................................................................................................................................2321 C-1 Combination Meter Circuit Diagram (Meter)................................................................................................................................................................................2322 C-2 Combination Meter Circuit Diagram (Indicator)............................................................................................................................................................................2323 C-3 Combination Meter Circuit Diagram (Warning Light)........................................................................................................................................................................2324 D-1 Headlight System Circuit Diagram.........................................................................................................................................................................................2326 D-2 Position, Tail and Licence Plate Light System Circuit Diagram............................................................................................................................................................2327 D-3 Front Fog Light System Circuit Diagram...................................................................................................................................................................................2328 D-4 Illumination Light System Circuit Diagram................................................................................................................................................................................2329 D-5 Interior Light System Circuit Diagram....................................................................................................................................................................................2330 D-6 Turn Signal and Hazard Warning Light System Circuit Diagram..............................................................................................................................................................2331 D-7 Brake Light System Circuit Diagram.......................................................................................................................................................................................2333 D-8 Back-Up Light System Circuit Diagram.....................................................................................................................................................................................2334 E-1 Heater System Circuit Diagram............................................................................................................................................................................................2335 F-1 Air-Bag System Circuit Diagram...........................................................................................................................................................................................2337 F-2 Anti-Lock Brake System Circuit Diagram...................................................................................................................................................................................2339 F-3 Power Steering System Circuit Diagram....................................................................................................................................................................................2341 G-1 Audio System Circuit Diagram.............................................................................................................................................................................................2343 G-2 Multi Information Display / Accessory Socket System Circuit Diagram......................................................................................................................................................2344 List of Connectors...............................................................................................................................................................................................................2345 List of Connectors...........................................................................................................................................................................................................2345 C Connector..................................................................................................................................................................................................................2345 E Connector..................................................................................................................................................................................................................2346 G Connector..................................................................................................................................................................................................................2347 J Connector..................................................................................................................................................................................................................2349 K Connector..................................................................................................................................................................................................................2350 L Connector..................................................................................................................................................................................................................2350 O Connector..................................................................................................................................................................................................................2351 R Connector..................................................................................................................................................................................................................2351 Lighting Systems.....................................................................................................................................................................................................................2352 Component Location...............................................................................................................................................................................................................2352 Lighting System Location.....................................................................................................................................................................................................2352 Interior Light System Location...............................................................................................................................................................................................2353 Diagnostic Information and Procedures............................................................................................................................................................................................2353 Headlight Symptom Diagnosis..................................................................................................................................................................................................2353 Turn Signal and Hazard Warning Light Symptom Diagnosis.......................................................................................................................................................................2354 Clearance, Tail and License Plate Light Symptom Diagnosis....................................................................................................................................................................2354 Back-Up Light Symptom Diagnosis..............................................................................................................................................................................................2355 Stop (Brake) Lamp Symptom Diagnosis..........................................................................................................................................................................................2355 Front Fog Light Symptom Diagnosis (If Equipped)..............................................................................................................................................................................2355 Interior Light Symptom Diagnosis.............................................................................................................................................................................................2356 Repair Instructions..............................................................................................................................................................................................................2356 Headlight Housing Removal and Installation...................................................................................................................................................................................2356 Headlight Bulb Replacement...................................................................................................................................................................................................2357 Headlight Aiming Adjustment with Screen......................................................................................................................................................................................2357 Headlight Switch (in Lighting Switch) Removal and Installation...............................................................................................................................................................2358 Headlight Switch (in Lighting Switch) Inspection.............................................................................................................................................................................2359 Hazard Warning Switch Removal and Installation...............................................................................................................................................................................2359 Hazard Warning Switch Inspection.............................................................................................................................................................................................2359 Stop (Brake) Lamp Switch Inspection..........................................................................................................................................................................................2360 Turn Signal Light Switch (in Lighting Switch) Removal and Installation.......................................................................................................................................................2360 Turn Signal Light Switch (in Lighting Switch) Inspection.....................................................................................................................................................................2360 Turn Signal and Hazard Warning Relay Removal and Installation................................................................................................................................................................2360 Turn Signal and Hazard Warning Relay Inspection..............................................................................................................................................................................2360 License Lamp Assembly Removal and Installation...............................................................................................................................................................................2361 Front Fog Light Assembly Removal and Installation............................................................................................................................................................................2361 Front Fog Light Bulb Replacement.............................................................................................................................................................................................2362 Front Fog Light Switch Inspection............................................................................................................................................................................................2362 Front Fog Light Relay Inspection.............................................................................................................................................................................................2362 Front Fog Light Aiming Adjustment with Screen................................................................................................................................................................................2363 Instrumentation / Driver Info. / Horn................................................................................................................................................................................................2364 General Description..............................................................................................................................................................................................................2364 CAN Communication Data of Combination Meter..................................................................................................................................................................................2364 Schematic and Routing Diagram....................................................................................................................................................................................................2365 Combination Meter Circuit Diagram............................................................................................................................................................................................2365 Component Location...............................................................................................................................................................................................................2366 Audio System Component Location..............................................................................................................................................................................................2366 Diagnostic Information and Procedures............................................................................................................................................................................................2367 Speedometer and VSS Symptom Diagnosis........................................................................................................................................................................................2367 Tacho meter Symptom Diagnosis................................................................................................................................................................................................2367 Engine Coolant Temperature (ECT) Meter Symptom Diagnosis.....................................................................................................................................................................2367 Fuel Meter Symptom Diagnosis.................................................................................................................................................................................................2367 Low Fuel Warning Light Symptom Diagnosis.....................................................................................................................................................................................2368 Oil Pressure Warning Light Symptom Diagnosis.................................................................................................................................................................................2368 Brake and Parking Brake Warning Light Symptom Diagnosis......................................................................................................................................................................2369 Seat Belt Reminder Light Symptom Diagnosis (If Equipped).....................................................................................................................................................................2369 A/T Shift Position Indicator (A/T Vehicle Only) Symptom Diagnosis............................................................................................................................................................2369 Charge Warning Light Symptom Diagnosis.......................................................................................................................................................................................2370 Main Beam (High Beam) Indicator Symptom Diagnosis............................................................................................................................................................................2370 Warning Buzzer Circuit Symptom Diagnosis.....................................................................................................................................................................................2370 Cigarette Lighter Symptom Diagnosis (If Equipped)............................................................................................................................................................................2370 Horn Symptom Diagnosis.......................................................................................................................................................................................................2371 Information Display Symptom Diagnosis (If Equipped)..........................................................................................................................................................................2371 Audio System Symptom Diagnosis (If Equipped).................................................................................................................................................................................2372 Remote Audio Control Switch (If Equipped) Symptom Diagnosis..................................................................................................................................................................2373 Repair Instructions..............................................................................................................................................................................................................2373 Ignition Switch Removal and Installation.....................................................................................................................................................................................2373 Ignition Switch Inspection...................................................................................................................................................................................................2374 Combination Meter Removal and Installation...................................................................................................................................................................................2374 Fuel Level Sensor Removal and Installation...................................................................................................................................................................................2374 Fuel Level Sensor Inspection.................................................................................................................................................................................................2374 Oil Pressure Switch Removal and Installation.................................................................................................................................................................................2375 Oil Pressure Switch Inspection...............................................................................................................................................................................................2375 VSS Removal and Installation.................................................................................................................................................................................................2375 VSS Inspection...............................................................................................................................................................................................................2375 Engine Coolant Temperature (ECT) Sensor Inspection...........................................................................................................................................................................2375 Brake Fluid Level Switch Inspection..........................................................................................................................................................................................2375 Parking Brake Switch Inspection..............................................................................................................................................................................................2376 Door Switch (Front / Rear Door) Inspection...................................................................................................................................................................................2376 Rear End Door Switch Inspection..............................................................................................................................................................................................2376 Outside Air Temperature Sensor Removal and Installation......................................................................................................................................................................2376 Outside Air Temperature Sensor Inspection....................................................................................................................................................................................2377 Instrument Panel Removal and Installation....................................................................................................................................................................................2377 Information Display Removal and Installation.................................................................................................................................................................................2378 Radio Assembly Removal and Installation......................................................................................................................................................................................2379 Front Speaker Removal and Installation.......................................................................................................................................................................................2379 Rear Speaker Removal and Installation........................................................................................................................................................................................2379 Horn Removal and Installation................................................................................................................................................................................................2379 Horn Inspection..............................................................................................................................................................................................................2380 Horn Relay Inspection........................................................................................................................................................................................................2380 Antenna Amplifier Removal and Installation...................................................................................................................................................................................2380 Remote Audio Control Switch Inspection.......................................................................................................................................................................................2380 Specifications...................................................................................................................................................................................................................2381 Tightening Torque Specifications.............................................................................................................................................................................................2381 Wipers / Washers.....................................................................................................................................................................................................................2382 Diagnostic Information and Procedures............................................................................................................................................................................................2382 Front Wiper and Washer Symptom Diagnosis.....................................................................................................................................................................................2382 Rear Wiper and Washer (If Equipped) Symptom Diagnosis........................................................................................................................................................................2382 Repair Instructions..............................................................................................................................................................................................................2383 Wipers and Washers Components................................................................................................................................................................................................2383 Washer Tank and Washer Pump Removal and Installation.........................................................................................................................................................................2384 Washer Pump Inspection.......................................................................................................................................................................................................2384 Windshield Wiper Removal and Installation....................................................................................................................................................................................2385 Windshield Wiper Motor Inspection............................................................................................................................................................................................2385 Rear Wiper (If Equipped) Removal and Installation............................................................................................................................................................................2386 Rear Wiper Motor (If Equipped) Inspection....................................................................................................................................................................................2387 Windshield Wiper and Washer Switch Removal and Installation..................................................................................................................................................................2388 Windshield Wiper and Washer Switch Inspection................................................................................................................................................................................2388 Rear Wiper and Washer Switch Removal and Installation........................................................................................................................................................................2389 Rear Wiper and Washer Switch Inspection......................................................................................................................................................................................2390 Rear Wiper Relay Removal and Installation....................................................................................................................................................................................2390 Rear Wiper Relay Inspection..................................................................................................................................................................................................2390 Specifications...................................................................................................................................................................................................................2390 Tightening Torque Specifications.............................................................................................................................................................................................2390 Glass / Windows / Mirrors............................................................................................................................................................................................................2391 General Description..............................................................................................................................................................................................................2391 Rear End Door Window Defogger System Description.............................................................................................................................................................................2391 Windshield Construction......................................................................................................................................................................................................2391 Diagnostic Information and Procedures............................................................................................................................................................................................2392 Rear End door Window Defogger Symptom Diagnosis..............................................................................................................................................................................2392 Power Window Control System Symptom Diagnosis................................................................................................................................................................................2392 Power Door Mirror Control System (If Equipped) Symptom Diagnosis.............................................................................................................................................................2393 Repair Instructions..............................................................................................................................................................................................................2393 Windshield Removal and Installation..........................................................................................................................................................................................2393 Front Door Window Components.................................................................................................................................................................................................2396 Front Door Glass Removal and Installation....................................................................................................................................................................................2397 Front Door Window Regulator Removal and Installation.........................................................................................................................................................................2398 Front Door Window Regulator Inspection.......................................................................................................................................................................................2398 Rear Door Window Components..................................................................................................................................................................................................2399 Rear Door Glass Removal and Installation.....................................................................................................................................................................................2399 Rear Door Window Regulator Removal and Installation..........................................................................................................................................................................2400 Rear Door Window Regulator Inspection........................................................................................................................................................................................2401 Rear End Door Window Components..............................................................................................................................................................................................2401 Rear End Door Glass Removal and Installation.................................................................................................................................................................................2401 Rear End Door Window Defogger Switch Inspection..............................................................................................................................................................................2402 Rear End Door Window Defogger Relay Inspection...............................................................................................................................................................................2402 Rear End Door Window Defogger Wire Inspection................................................................................................................................................................................2403 Rear End Door Window Defogger Wire Repair....................................................................................................................................................................................2403 Power Window Main Switch Inspection..........................................................................................................................................................................................2404 Power Window Sub Switch Inspection...........................................................................................................................................................................................2405 Door Mirror Components.......................................................................................................................................................................................................2405 Door Mirror Removal and Installation.........................................................................................................................................................................................2406 Power Door Mirror Switch Inspection..........................................................................................................................................................................................2406 Power Door Mirror Actuator Inspection........................................................................................................................................................................................2406 Special Tools and Equipment......................................................................................................................................................................................................2406 Recommended Service Material.................................................................................................................................................................................................2406 Security and Locks...................................................................................................................................................................................................................2407 General Description..............................................................................................................................................................................................................2407 Key Coding Construction......................................................................................................................................................................................................2407 Rear End Door Opener System Description......................................................................................................................................................................................2407 Component Location...............................................................................................................................................................................................................2408 Power Door Lock and Keyless Entry System Component Location..................................................................................................................................................................2408 Diagnostic Information and Procedures............................................................................................................................................................................................2409 Power Door Lock System Symptom Diagnosis.....................................................................................................................................................................................2409 Power Door Lock System Operation Inspection..................................................................................................................................................................................2409 Keyless Entry System Symptom Diagnosis.......................................................................................................................................................................................2410 Keyless Entry System Operation Inspection....................................................................................................................................................................................2410 Rear End Door Opener System Symptom Diagnosis................................................................................................................................................................................2411 Rear End Door Opener System Operation Inspection.............................................................................................................................................................................2411 Repair Instructions..............................................................................................................................................................................................................2411 Front Door Lock Assembly Components..........................................................................................................................................................................................2411 Front Door Lock Assembly Removal and Installation............................................................................................................................................................................2412 Front Door Lock Assembly Inspection..........................................................................................................................................................................................2413 Power Door Lock Switch Inspection............................................................................................................................................................................................2413 Door Key Cylinder Switch Inspection..........................................................................................................................................................................................2414 Power Door Lock Actuator Inspection..........................................................................................................................................................................................2414 Rear Door Lock Assembly Components...........................................................................................................................................................................................2415 Rear Door Lock Assembly Removal and Installation.............................................................................................................................................................................2415 Rear Door Lock Assembly Inspection...........................................................................................................................................................................................2415 Rear End Door Lock Assembly Components.......................................................................................................................................................................................2416 Rear End Door Lock Assembly Removal and Installation.........................................................................................................................................................................2416 Rear End Door Lock Assembly Inspection.......................................................................................................................................................................................2417 Rear End Door Opener Switch Inspection.......................................................................................................................................................................................2417 Replacement of Transmitter Battery...........................................................................................................................................................................................2417 Programming Transmitter Code.................................................................................................................................................................................................2418 Keyless Entry Receiver Removal and Installation..............................................................................................................................................................................2418 Keyless Entry Receiver and Its Circuit Inspection............................................................................................................................................................................2419 Specifications...................................................................................................................................................................................................................2420 Tightening Torque Specifications.............................................................................................................................................................................................2420 Special Tools and Equipment......................................................................................................................................................................................................2420 Recommended Service Material.................................................................................................................................................................................................2420 Seats................................................................................................................................................................................................................................2421 Repair Instructions..............................................................................................................................................................................................................2421 Front Seat Components........................................................................................................................................................................................................2421 Front Seat Removal and Installation..........................................................................................................................................................................................2421 Rear Seat Components.........................................................................................................................................................................................................2422 Rear Seat Removal and Installation...........................................................................................................................................................................................2422 Specifications...................................................................................................................................................................................................................2422 Tightening Torque Specifications.............................................................................................................................................................................................2422 Interior Trim........................................................................................................................................................................................................................2423 Repair Instructions..............................................................................................................................................................................................................2423 Floor Carpet Removal and Installation........................................................................................................................................................................................2423 Head Lining Removal and Installation.........................................................................................................................................................................................2423 Console Box Components.......................................................................................................................................................................................................2424 Roof Molding Components......................................................................................................................................................................................................2425 Splash Guard (If Equipped) Components........................................................................................................................................................................................2425 Specifications...................................................................................................................................................................................................................2426 Tightening Torque Specifications.............................................................................................................................................................................................2426 Hood / Fenders / Doors...............................................................................................................................................................................................................2427 Repair Instructions..............................................................................................................................................................................................................2427 Hood Removal and Installation................................................................................................................................................................................................2427 Hood Inspection and Adjustment...............................................................................................................................................................................................2427 Front Fender Components......................................................................................................................................................................................................2428 Front Fender Removal and Installation........................................................................................................................................................................................2428 Front Door Assembly Components...............................................................................................................................................................................................2429 Front Door Assembly Removal and Installation.................................................................................................................................................................................2429 Rear Door Assembly Components................................................................................................................................................................................................2430 Rear Door Assembly Removal and Installation..................................................................................................................................................................................2431 Rear End Door Assembly Components............................................................................................................................................................................................2431 Rear End Door Assembly Removal and Installation..............................................................................................................................................................................2431 Specifications...................................................................................................................................................................................................................2433 Tightening Torque Specifications.............................................................................................................................................................................................2433 Special Tools and Equipment......................................................................................................................................................................................................2433 Recommended Service Material.................................................................................................................................................................................................2433 Body Structure.......................................................................................................................................................................................................................2434 Repair Instructions..............................................................................................................................................................................................................2434 Front Bumper and Rear Bumper Components......................................................................................................................................................................................2434 Cowl Top Components..........................................................................................................................................................................................................2435 Specifications...................................................................................................................................................................................................................2436 Body Dimensions..............................................................................................................................................................................................................2436 Panel Clearance..............................................................................................................................................................................................................2443 Paint / Coatings.....................................................................................................................................................................................................................2444 General Description..............................................................................................................................................................................................................2444 Anti-Corrosion Treatment Construction........................................................................................................................................................................................2444 Plastic Parts Finishing......................................................................................................................................................................................................2444 Component Location...............................................................................................................................................................................................................2445 Sealant Application Areas....................................................................................................................................................................................................2445 Under Coating Application Areas..............................................................................................................................................................................................2450 Anti-Corrosion Compound Application Area.....................................................................................................................................................................................2452 Exterior Trim........................................................................................................................................................................................................................2453 Repair Instructions..............................................................................................................................................................................................................2453 Roof Molding Components......................................................................................................................................................................................................2453 Splash Guard (If Equipped) Components........................................................................................................................................................................................2454 Control systems..........................................................................................................................................................................................................................2455 Precautions..........................................................................................................................................................................................................................2456 Precautions......................................................................................................................................................................................................................2456 Precautions for Control Systems..............................................................................................................................................................................................2456 Body Electrical Control System.......................................................................................................................................................................................................2457 Precautions......................................................................................................................................................................................................................2457 Precautions in Diagnosing Trouble............................................................................................................................................................................................2457 General Description..............................................................................................................................................................................................................2457 BCM General Description......................................................................................................................................................................................................2457 CAN Communication System Description.........................................................................................................................................................................................2458 Schematic and Routing Diagram....................................................................................................................................................................................................2459 Body Electrical Control System Wiring Circuit Diagram........................................................................................................................................................................2459 Connector Layout Diagram of BCM and Junction Block Assembly..................................................................................................................................................................2462 Component Location...............................................................................................................................................................................................................2463 BCM and Related System Component Location....................................................................................................................................................................................2463 Diagnostic Information and Procedures............................................................................................................................................................................................2464 BCM Self-Diagnosis Function..................................................................................................................................................................................................2464 Body Electrical Control System Check.........................................................................................................................................................................................2465 Scan Tool Data...............................................................................................................................................................................................................2467 DTC Table....................................................................................................................................................................................................................2469 DTC Check....................................................................................................................................................................................................................2469 DTC Clearance................................................................................................................................................................................................................2471 BCM Power Circuit and Ground Circuit Check...................................................................................................................................................................................2471 DTC B1133 (DTC No.1133): Battery Voltage Too High............................................................................................................................................................................2473 DTC B1141 / DTC B1142 / DTC B1143 (No.1141 / No. 1142/ No. 1143) Outside Air Temperature (Ambient Temp.) Sensor Circuit Malfunction..........................................................................................2474 DTC B1150 (No. 1150): Air Bag Communication Circuit Malfunction..............................................................................................................................................................2476 DTC B1157 (No.1157) Air Bag Deployment Signal Input..........................................................................................................................................................................2478 DTC B1170 (No. 1170): EEPROM access error....................................................................................................................................................................................2478 DTC U1001 (No. 1001): High Speed CAN Communication (Transmission Error)......................................................................................................................................................2479 DTC U1073 (No. 1073): Control Module Communication Bus Off...................................................................................................................................................................2481 DTC U1100 (No.1100): Lost communication with ECM.............................................................................................................................................................................2483 DTC U1101 (No.1101): Lost communication with TCM.............................................................................................................................................................................2485 Inspection of BCM and its Circuits...........................................................................................................................................................................................2486 Repair Instructions..............................................................................................................................................................................................................2495 BCM (Included in Junction Block Assembly) Removal and Installation...........................................................................................................................................................2495 Outside Air Temperature Sensor Removal and Installation......................................................................................................................................................................2495 Outside Air Temperature Sensor Inspection....................................................................................................................................................................................2495 Special Tools and Equipment......................................................................................................................................................................................................2496 Special Tool.................................................................................................................................................................................................................2496 Immobilizer Control System...........................................................................................................................................................................................................2497 Precautions......................................................................................................................................................................................................................2497 Precautions in Diagnosing Troubles...........................................................................................................................................................................................2497 Precaution in Replacing ECM..................................................................................................................................................................................................2497 Precautions in Handling Immobilizer Control System...........................................................................................................................................................................2497 General Description..............................................................................................................................................................................................................2498 Immobilizer Control System Introduction......................................................................................................................................................................................2498 Immobilizer Control System Components Location...............................................................................................................................................................................2498 On-Board Diagnostic System Description (Self- diagnosis Function)............................................................................................................................................................2499 Schematic and Routing Diagram....................................................................................................................................................................................................2499 Immobilizer Control System Wiring Circuit Diagram............................................................................................................................................................................2499 Diagnostic Information and Procedures............................................................................................................................................................................................2501 Immobilizer Control System Check.............................................................................................................................................................................................2501 Diagnostic Trouble Code (DTC) Check..........................................................................................................................................................................................2501 Diagnostic Trouble Code (DTC) Clearance......................................................................................................................................................................................2501 Diagnostic Trouble Code (DTC) Table..........................................................................................................................................................................................2502 Scan Tool Data...............................................................................................................................................................................................................2502 DTC P1614 Transponder Response Error.........................................................................................................................................................................................2503 DTC P1621 Immobilizer Communication Line Error...............................................................................................................................................................................2504 DTC P1622 EEPROM Error.......................................................................................................................................................................................................2506 DTC P1623 Unregistered Transponder...........................................................................................................................................................................................2506 DTC P1625 Immobilizer Antenna Error..........................................................................................................................................................................................2507 Inspection of Immobilizer Control Module and Its Circuit.....................................................................................................................................................................2508 Repair Instructions..............................................................................................................................................................................................................2510 Immobilizer Control Module Removal and Installation..........................................................................................................................................................................2510 Registration of the Ignition Key.............................................................................................................................................................................................2510 Procedure after ECM Replacement..............................................................................................................................................................................................2510 Special Tools and Equipment......................................................................................................................................................................................................2510 Special Tool.................................................................................................................................................................................................................2510 COPYRIGHT................................................................................................................................................................................................................................2511 BOOKCOVER_VOL1...........................................................................................................................................................................................................................2512 BOOKCOVER_VOL2...........................................................................................................................................................................................................................2513
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.