2000-2003 Toyota Tundra Service Manual – PDF DOWNLOAD
FILE DETAILS:
2000-2003 Toyota Tundra Service Manual – PDF DOWNLOAD
Language : English
Pages : 2807
Downloadable : Yes
File Type : PDF
Size: 43.5 MB
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
2000-2003 Toyota Tundra Service Manual – PDF DOWNLOAD
HOW TO USE THIS MANUAL:
GENERAL INFORMATION:
1. INDEX
An INDEX is provided on the first page of each section to guide you to the item to be repaired. To assist you
in finding your way through the manual, the section title and major heading are given at the top of every page.
2. PRECAUTION
At the beginning of each section, a PRECAUTION is given that pertains to all repair operations contained
in that section.
Read these precautions before starting any repair task.
3. TROUBLESHOOTING
TROUBLESHOOTING tables are included for each system to help you diagnose the problem and find the
cause. The fundamentals of how to proceed with troubleshooting are described on page IN–17.
Be sure to read this before performing troubleshooting.
4. PREPARATION
Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and SSM (Special
Service Materials) which should be prepared before beginning the operation and explains the purpose
of each one.
5. REPAIR PROCEDURES
Most repair operations begin with an overview illustration. It identifies the components and shows how the
parts fit together.
TABLE OF CONTENTS:
2000-2003 Toyota Tundra Service Manual – PDF DOWNLOAD
Tundra pdf 0
Repair Manual pdf 0
Introduction 1
VIN and Serial Number 3
Repair Instructions 4
Vehicle Lift and Support 8
Precautions 9
Troubleshooting ECU Systems 16
Terms and Abbreviations 32
Maintenance 40
Body 49
Chassis 47
Brake 46
Engine 44
Underhood 43
Inside Vehicle 41
Outside Vehicle 40
Preparation 50
Air Conditioning 173
Body 168
Body Electrical 165
SRS 162
Steering 154
Brake 149
Suspension and Axle 137
Propeller Shaft 136
Transfer Case (VF2BM) 128
Transfer Case (VF2A) 122
Automatic Transmission 116
Manual Transmission 110
Clutch 107
Charging- V8 104
Charging- V6 101
Starting- V8 98
Starting- V6 95
Ignition- V8 92
Ignition- V6 91
Lubrication- V8 86
Lubrication- V6 81
Cooling- V8 76
Cooling- V6 72
SFI- V8 69
SFI- V6 66
Emission Control- V8 63
Emission Control- V6 63
Engine Mechanical- V8 57
Engine Mechanical- V6 51
Maintenance 50
Service Specifications 178
Air Conditioning 269
Body 266
Body Electrical 264
SRS 263
Steering 260
Brake 258
Suspension and Axle 236
Propeller Shaft 234
Transfer (VF2BM) 231
Transfer (VF2A) 228
Automatic Transmission 223
Manual Transmission 220
Clutch 218
Charging- V8 216
Charging- V6 214
Starting- V8 212
Starting- V6 210
Ignition- V8 207
Ignition- V6 206
Lubrication- V8 204
Lubrication- V6 201
Cooling- V8 200
Cooling- V6 198
SFI- V8 196
SFI- V6 194
Emission Control- V8 193
Emission Control- V6 191
Engine Mechanical- V8 185
Engine Mechanical- V6 181
Standard Bolt 178
Air Conditioning 271
Heater Control Assembly 352
AC Control Assembly 341
Heater Main Relay 340
Pressure Switch 337
Blower Resistor 335
Blower Motor 335
Water Valve 332
Condenser 328
Receiver 325
Compressor and Magnetic Clutch 314
Blower Unit 308
Heater Unit 302
Cooling Unit 296
Refrigerant Line 290
Manifold Gauge Set 289
Drive Belt 286
Troubleshooting 284
Location 283
Charging 281
Evacuating 280
On-Vehicle Inspection 273
Supplemental Restraint Ssytem 361
Wire Harness and Connector 405
Passenger Airbag Manual On-Off Switch 405
Front Airbag Sensor 399
Airbag Sensor Assembly 394
Front Passenger Airbag Assembly 383
Steering Wheel Pad 370
SRS Airbag 361
Automatic Transmission 409
Torque Converter Clutch and Drive Plate 447
Automatic Transmission Unit (2UZ-FE) 441
Automatic Transmission Unit (5VZ-FE) 433
Column Shift Assembly 429
Air Cooled Oil Cooler 426
Parking Lock Pawl 424
Valve Body Assembly 421
Park/Nuetral Position (PNP) Switch 420
ATF Temperature Sensor 418
O/D Direct Clutch Speed Sensor 417
Vehicle Speed Sensor 415
Sensor Rotor 412
Extension Housing Oil Seal 411
Body 449
Seat Belt Pretensioner 584
Seat Belt 581
Rear Seat 571
Front Seat (Split Type: Passenger’s Side) 564
Front Seat (Split Type: Driver’s Side) 558
Front Seat (Bench Type) 550
Front Seat (Seperate Type: Manual Adjuster) 544
Front Seat (Seperate Type: Power Adjuster) 538
Side Step 538
Roof Headlining 531
Tail Gate 528
Instrument Panel 516
Back Window Glass 506
Windshield 495
Deck Top Protector 492
Roof Drip Side Finish Moulding 489
Wheel Arch Moulding 483
Body Outside Moulding 480
Front Wiper and Washer 477
Access Door 468
Front Door 456
Hood Support 456
Hood 455
Rear Bumper 453
Front Bumper 452
SRS Airbag 450
Clip 449
Body Electrical 600
Trailer Towing 748
Clock 746
Audio System 709
Power Mirror Control System 705
Power Seat Control System 698
Wireless Door Lock Control System 686
Alarm System 677
Power Door Lock Control System 669
Power Slide Back Window System 667
Power Window Control System 662
Mirror Heater System 660
Combination Meter 645
Wiper and Washer System 641
Cargo Light System 639
Stop Light System 637
Back-Up Light System 634
Interior Light System 630
Turn Signal and Hazard Warning System 627
Fog Light System 624
Headlight and Taillight System 615
Ignition Switch and Key Unlock Warning Switch 613
Power Source 610
Troubleshooting 601
Brakes 751
Rear Speed Sensor 808
Front Speed Sensor 805
ABS Actuator 797
Load Sensing Proportioning and By-Pass Valve 789
Rear Drum Brake 782
Front Brake Caliper 776
Font Brake Pad 774
Brake Booster Assembly 770
Brake Master Cylinder 764
Parking Brake Lever 763
Parking Brake Pedal 759
Brake Pedal 756
Brake Fluid 754
Troubleshooting 752
Charging- V8 811
Inspection 811
Generator (Standard Spec ) 815
Generator (Towing Package Spec ) 827
Charging- V6 839
Generator 842
Inspection 839
Clutch 854
Clutch Unit 869
Clutch Release Cylinder 864
Clutch Master Cylinder 859
Clutch Pedal 855
Troubleshooting 854
Cooling- V6 875
Radiator 888
Thermostat 884
Water Pump 877
Coolant 875
Cooling- V8 899
Radiator 912
Thermostat 908
Water Pump 901
Coolant 899
Diagnostics 922
Diagnostics- V6 Engine 922
Diagnostics- ABS 1112
Diagnostics- V8 Engine 1154
Diagnostics- Automatic Transmission 1344
Diagnostics- SRS 1408
Diagnostics- Alarm System 1512
Diagnostics- Cruise Control System- V6 1556
Diagnostics- Cruise Control System- V8 1580
Emission Control- V6 1601
Three-Way Catalytic Converter (TWC) System 1612
Evaporative Emission (EVAP) Control System 1605
Positive Crankcase Ventilation System 1604
Parts Layout and Schematic Drawing 1602
Emission Control- V8 1614
Three-Way Catalytic Converter (TWC) System 1627
Evaporative Emission (EVAP) Control System 1620
Positive Crankcase Ventilation (PCV) System 1617
Parts Layout and Schematic Drawing 1615
Engine Mechanical- V6 1629
Exhaust System 1731
Cylinder Block 1705
Engine Unit (4WD) 1698
Engine Unit (2WD) 1689
Cylinder Head 1654
Timing Belt 1640
Idle Speed 1639
Ignition Timing 1638
Valve Clearance 1632
Adjusting Shim Selection Chart 1635
CO/HC 1629
Engine Mechanical- V8 1732
CO/HO 1732
Compression 1734
Valve Clearance 1735
Adjusting Shim Selection Chart 1737
Ignition Timing 1740
Idle Speed 1741
Timing Belt 1742
Cylinder Head 1758
Engine Unit (2WD) 1799
Engine Unit (4WD) 1812
Cylinder Block 1821
Exhaust System 1848
Ignition- V6 1849
Crankshaft Position Sensor 1860
Camshaft Position Sensor 1857
Ignition Coil 1854
Ignition- V8 1863
Crankshaft Position Sensor 1872
Camshaft Position Sensor 1869
Ignition Coil 1866
Lubrication- V6 1876
Oil Cooler 1893
Oil Pump 1880
Oil and Filter 1876
Lubrication- V8 1897
Oil Cooler 1916
Oil Pump 1900
Oil and Filter 1897
Manual Transmission 1920
Extension Housing and Transfer Adaptor 1961
Front Bearing Retainer Oil Seal 1959
Counter Gear and Reverse Idler Gear 1953
Output Shaft 1947
Input Shaft 1944
MT Assembly 1931
MT Unit (4wd) 1926
MT Unit (2WD) 1921
Troubleshooting 1920
Propeller Shaft 1964
Spider Bearing 1980
Propeller Shaft Assembly (4WD) 1972
Propeller Shaft Assembly (2WD) 1965
Troubleshooting 1964
SFI- V6 1985
Fuel Cut RPM 2034
Engine Control Module (ECM) 2032
Heated Oxygen Sensor 2031
Air-Fuel Ratio (A/F) Sensor 2030
Knock Sensor 2027
Vapor Pressure Sensor 2024
Engine Coolant Temperature (ECT) Sensor 2022
VSV For Canister Closed Valve (CCV) 2019
VSV For Evaporative Emission (EVAP) 2017
Circuit Opening Relay 2016
EFI Main Relay 2015
Throttle Body 2011
Mass Air Flow (MAF) Meter 2010
Fuel Tank and Line 2008
Injector 2001
Fuel Pressure Regulator 1998
Fuel Pump 1991
SFI- V8 2035
Fuel Cut RPM 2090
Engine Control Module (ECM) 2088
Accelerator Pedal Position Sensor 2086
Heated Oxygen Sensor 2084
Knock Sensor 2081
Vapor Pressure Sensor 2078
Engine Coolant Temperature (ECT) Sensor 2076
VSV For canister Closed Valve (CCV) 2073
VSV For Evaporative Emission (EVAP) 2071
Fuel Pump Resistor 2070
Fuel Pump Relay 2069
Circuit Opening Relay 2068
EFI Main Relay 2067
Throttle Body 2063
Mass Air Flow (MAF) Meter 2061
Fuel Tank and Line 2059
Injector 2050
Fuel Pressure Regulator 2048
Fuel Pump 2041
SFI System 2035
Starting- V6 2091
Starter Relay 2108
Starter 2092
Starting- V8 2109
Starter Relay 2128
Starter 2110
Steering 2129
Power Steering Gear 2180
Power Steering Vane Pump (V8) 2169
Power Steering Vane Pump (V6) 2158
Steering Column 2140
Steering Wheel 2137
Air Control Valve 2136
Power Steering Fluid 2132
Drive Belt 2131
Troubleshooting 2130
Suspension and Axle 2200
Rear Stabilizer Bar (Sport Suspension Package) 2349
Rear Leaf Spring 2344
Rear Shock Absorber 2338
Rear Differential Carrier (w/ LSD) 2312
rear Differential Carrier 2294
Rear Differential Oil Seal 2290
Rear Wheel Hub Bolt 2289
Rear Axle Shaft 2282
Front Stabilizer Bar 2278
Front Lower Ball Joint 2273
Front Upper Ball Joint 2269
Front Lower Suspension Arm 2263
Front Upper Suspension Arm 2259
Front Shock Absorber 2252
A D D Control System 2248
Front Differential Carrier 2227
Front Differential Rear Oil Seal 2224
Front Drive Shaft 2217
Front Wheel Hub Bolt 2216
Front Axle Hub 2208
Front Wheel Alignment 2204
Tire and Wheel 2202
Troubleshooting 2200
Transfer (VF2A) 2353
Oil Seal 2391
Planetary Gear 2388
Input Shaft 2385
Rear Output Shaft 2378
Driven Sprocket 2376
Oil Pump Body 2373
Transfer Assembly 2360
Transfer Unit 2355
Troubleshooting 2354
Transfer (VF2BM) 2393
Touch Select 2-4 and High-Low System 2433
Oil Seal 2431
Planetary Gear 2428
Input Shaft 2426
rear Output Shaft 2420
Driven Sprocket 2418
Oil Pump Body 2415
Transfer Assembly 2399
Transfer Unit 2395
Troubleshooting 2394
New Features pdf 0
New Features 2440
Cover 2440
Outline of New Features 2441
V8 Engines 2447
V6 Engines 2460
Body 2484
Exterior Features 2486
Interior Features 2488
Technical Specifications 2489
Wiring Manual pdf 0
Introduction 2494
How To Use This Manual 2496
Troubleshooting 2505
Abbreviations 2510
Glossary of Terms and Symbols 2511
Relay Locations 2513
Electrical Wiring Routing 2523
System Circuits 2548
Air Conditioning 2733
Combination Meter 2727
Radio and Player 2725
Power Seat 2723
Remote Control Mirror 2721
Mirror Heater 2719
Wiper and Washer (w/o Int Time SW Mechanism) 2717
Wiper and Washer (w/ Int Time SW Mechanism) 2713
Horn 2711
Clock 2709
Cigarette LIghter and Power Outlet 2707
Key reminder and Seat Belt Warning 2703
Power Window 2697
TVIP and Wireless Door Lock Control 2689
Door Lock Control (w/o Daytime Running Light) 2683
Door Lock Control (w/ Daytime Running Light) 2677
4WD (V6) 2673
4WD (V8) 2667
SRS 2663
Cruise Control (V6) 2657
Cruise Control (V8) 2653
ABS 2649
Electronically Controlled Transmission and Indicator (V6) 2644
Electronically Controlled Transmission and A/T Indicator (V8) 2637
Integration Control and Panel 2631
Cargo Light 2629
Trailer Towing 2625
Light Auto Turn Off (w/o Daytime Running Light) 2621
Light Auto Turn Off (W/ Daytime Running Light) 2617
Stop Light 2615
Turn Signal and Hazard Warning Light 2613
Interior Light 2609
Illumination 2605
Taillight 2603
Back-up Light 2601
Fog Light (w/o Daytime Running Light) 2599
Fog Light (w/ Daytime Running Light) 2597
Headlight (w/o Daytime Running Light) 2595
Headlight (w/ Daytime Running Light) 2591
Engine Control (V6) 2581
Engine Control (V8) 2569
Charging 2567
Ignition (V6) 2565
Ignition (V8) 2561
Starting (V8) 2557
Starting (V6) 2553
Power Source 2549
Ground Point 2737
Power Source 2743
Connector List 2749
Part Number of Connectors 2759
Overall Electrical Wiring Diagram 2763
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
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- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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